CruzPro FU60. Intelligent Digital Fuel Gauge/w Alarms & Consumption Calculator

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1 Other CruzPro Products Depthsounders & Speed/Temperature/Logs PC Based Fishfinders and Active Depth Transducers DC Vots/Amps/Amp-Hour Monitor AC Vots/Amps/Freq/kW Monitor LPG/Petro Gas Detectors/Aarms Bige Water Aarms & Smart Bige Pump Controers Windass Controer/Chain Counter Digita Fue Gauge & Fue Consumption Cacuator Digita Gauge for Three Tanks /w Separate Aarms Four Step Smart Aternator Reguators Marine Security System RPM/Engine Hours/Eapsed Time Gauges Digita Oi Pressure Gauge/Aarm Digita Water Temperature Gauge/Aarm One and Three Bank Digita Vots and Amps Gauges Digita Cock/Watch/Race Timers/Aarms 8 and 16 Amp Light Dimmers / Motor Speed Controer Soar Pane Charge Controers 6/8/9 & 20 Amps 4 & 8 Channe NMEA Combiners/RS-232 Convertors Engine/Exhaust Temp. Monitor & Digita Pyrometer Remote Digita NMEA 0183 Data Repeaters CruzPro FU60 Inteigent Digita Fue Gauge/w Aarms & Consumption Cacuator key again resuts in the next set of data being dispayed. To eave the data editor, use the key to scro to the word "done" and press the key to exit. Seecting USA or European Defaut Sender In order for the gauge to be usabe before caibration, a defaut set of tank caibration and sender data is factory pre- programmed into the FU60 fue gauge. The factory defaut setup for the FU60 is for a gaon or iter tank with a ohm American type sender. To switch between ohm USA and ohm European type sender, press and hod the t key for five seconds when power is appied (unti you see the "USA" or "EU" etters). Use the t and s keys to switch between USA and EU and press the : key to save your entry. Page 18 Introduction The FU60 digita fue gauge provides a highy accurate dispay of fue remaining, trip fue, tota fue used, fue consumption rate and "Time-To-Go" at current rate. Fue can be dispayed with a resoution of 0.1 iters or gaons or as a percentage (0 to 100%). The FU60 "earns" your tank and fue sender characteristics and is accurate with any tank shape. It is compatibe with a popuar resistive fue senders, both American and European. Low and High Fue aarms can be set and the buit-in 85 db aarm wi sound and the dispay wi fash. Five eves of backighting can be seected and a setup, caibration constants, aarm vaues, etc. are saved in a nonvoatie memory. The FU60 outputs NMEA 0183 seria data or this termina may be programmed to activate an externa aarm or fue transfer pump if using a day tank. The FU60 contains a fu data editor that can be used to enter or edit the fue data & sender resistance vaues. Page 3

2 Tabe of Contents Introduction Specifications Instaation Operation Key Functions Backight Intensity Setting Low/High Fue Aarms Enabing/Disabing Aarms Checking Fue Remaining Checking Tota Fue Used or Trip Fue Used Checking/Resetting Fue Consumption Rate Checking "Time-To-Go" at Current Consumption Rate..12 Setup and Caibration Seect NMEA, Externa Aarm or Fue Transfer Mode...16 Fue/Sender Data Editor Operation Seecting USA or European Defaut Sender VERY IMPORTANT Notes Other CruzPro Products CruzPro Ltd. FU60MAN-O info@cruzpro.com VERY IMPORTANT Notes a) Warning - Seecting either the USA or European defaut sender data (page 18) wi erase a the previous caibration information! Don't do this after you caibrate - the caibration process automaticay corrects for USA or European senders. b) An error during caibration wi require you to start over or use the data editor to correct the probem. c) The maximum number of caibration points is 20. d) The sender resistance (output votage) must change between each caibration point or the FU60 wi not work correcty. See for setting up Centroid capacitive senders. e) If you know your tank and sender characteristics, you can enter the caibration data manuay (see page 17). Page 19 Specifications Power suppy: 9.5 to 33.0 VDC,.035 amps nom. Operating temperature: 32 to 122 F ( 0 to 50 C) Size: 2.5" dia X 4.1" deep (61mm x 104 mm) Accuracy: Better than 2%, front pane adjustabe Senders: Works with most 0-70, 0-90, and ohm fue eve senders by VDO, Teefex, GM, Stewart-Warner, Mercury, Faria, and others (both American and European styes). Aarms: 85 db interna Low and High Fue aarms, settabe from to Dispay: 4 digits, Liters, Gaons or %, to 6553 gaons or iters. Five eves of backighting. Output: NMEA baud seria output of Fue Remaining, Consumption Rate & Trip Fue Used. Output pin can aternativey be programmed as an externa aarm output or as a fue transfer pump contro signa. Page 4 Fue/Sender Data Editor Operation The FU60 software contains a simpe but effective data editor that enabes you to view, change or enter the fue eve vs sender resistance data manuay. To enter into the data editor mode, remove power to the FU60. Next, press and hod both the t and s keys whie reappying power unti "Pt-0" is dispayed. Use the t and s keys to scro through the data points at any time that the word "Pt X" is dispayed ("Pt 0", "Pt 1", "Pt 2" through Pt20 and the word "done". Press the : key to dispay the sender resistance for that particuar data point. Press the : key again to dispay the fue eve for that data point. You can use the s and t keys to modify either or both the sender resistance or fue data when that information is being dispayed. Pressing the : Page 17

3 simutaneousy press the s and t keys unti you hear a ong beep. Your digita fue gauge shoud now be working! Seect NMEA, Externa Aarm or Fue Transfer Mode To togge screw termina pin (C) between NMEA 0183 data output, Externa Aarm Output or to automaticay activate a fue transfer pump (based on ow and high fue aarm settings), press and hod down both the t and s keys for 10 seconds (unti you hear a ong beep). When the aarm output or fue transfer pump is activated, a +5VDC signa (10 ma Max.) is output on termina (C). The dispay shows "data","e-al" or "tfer" to indicate the currenty seected mode. In fue transfer pump mode, the dispay wi fash when the transfer pump is running. The pump wi activate when the fue eve drops beow the LOW aarm vaue and turn off when the fue eve reaches the HIGH aarm setting. Page 16 Figure 1 Instaation Before starting the instaation, pease read this entire section first. Be sure to insta the bukhead gasket before you insta the instrument. Finger tighten the screws that mount the instrument bracket - do not use toos. Finger tighten ony - Do not use toos Bukhead Gasket 2-1/8" (55mm) hoe Mounting Bracket Page 5 Step 1 Be sure the fue tank is empty and appy power to the FU60 whie hoding down the : key for 3 seconds. The dispay wi show "YES?" to ask if you are sure you want to erase a previous caibration data. Step 2 Press the s key to answer YES. Any other key or remova of power stops the process. When you press the s key, you wi hear a ong beep, a previous data wi be erased, the FU-60 wi enter caibration mode and bink the number "1". Step 3 Pump fue unti the tank is approximatey 1/16th fu. For exampe, if you have a 120 gaon fue tank, Page 14 driver to make the connections to the screw termina on the instrument case back as shown in figure 2. Carefuy check a your wiring against those shown in figure 2. If everything is wired correcty you can mount the FU60 in the instrument hoe. Be sure the bukhead gasket is in pace and use ony finger tension to tighten the bracket hod-down nuts Do not overtighten the bracket or you may damage the case - do not use toos to tighten the nuts. Page 7

4 Mounting and Wiring Dri a 2-1/8" (55mm) mounting hoe where you desire to mount the instrument (Figure 1). Bring the sender wires, ground, and power ines out of the mounting hoe and use a sma fat screw- Page 6 Figure 2 pump approximatey 120/16 = 7.5 gaons into the tank. The exact number is not critica. After pumping this amount of fue use the s and t keys to make the dispay read the correct number of iters or gaons that have been pumped so far. When the dispay reads correcty, press and hod the : key unti you hear a ong beep. A "2" wi now bink. Step 4 Pump additiona fue ti the tank is approximatey 2/16th fu. For exampe, if you have a 120 gaon tank, pump an additiona 7.5 gaons into the tank for a tota of 15.0 gaons. The use the s and t keys to make the dispay read 15.0 and hod down the : key unti you hear a ong beep. A "3" wi now bink. Continue this process unti the tank is fu. When the tank is fu, instead of pressing the : key, Page 15 Key Functions Page 8 Operation The t, :, and s keys are used to seect backight eves, dispay fue remaining (in iters, gaons or percent), fue used or fue consumption rate, set the ow/high fue aarms, caibrate the instrument to your tank shape and sender type, seect NMEA 0183 output, externa aarm output or transfer pump mode and other functions. After changes are made, the new information is automaticay saved to a nonvoatie memory. Setup and Caibration The FU60 wi dispay the words "NEEd CAL" on power-up unti the gauge has been caibrated to your tank. During the caibration process the FU60 "earns" the tank shape and fue sender characteristics automaticay (USA or European). This information wi be saved to memory and needs to be done ony once. For best accuracy this process requires that the fue tank be empty at the start (if not, the remaining fue wi be a reserve when the gauge shows empty) and invoves fiing the fue tank competey. Whie fiing the tank, you wi stop a number times (approximatey 16 times, 20 maximum) and te the FU-60 how much fue has been pumped into the tank at each caibration point. We recommend strongy that you practice this procedure severa times without emptying or fiing the tank to get famiiar with the process. You do not have to have a fue sender attached. Page 13

5 of time the consumption rate wi become more accurate. The consumption rate is an average rate cacuated by dividing iters or gaons used by the tota trip time and dispayed as iters/hr or gaons/hr. To get a more instantaneous reading of fue consumption, remove and reappy power to the instrument or press and hod the t key for ten seconds whie viewing fue consumption. The trip timer wi be reset to zero (as wi the trip fue) and a fresh consumption rate cacuation wi be made. Checking "Time-To-Go" at Current Consumption Rate Press both the : and s keys to dispay how much time you have remaining in hours and minutes (hh:mm) at the current fue consumption rate before you run out of fue. A vaue of 99 hours and 59 minutes is dispayed if more than 100 hours of running time remains. Page 12 Backight Intensity Press the : key for 1/2 second to adjust the backight eve for nighttime viewing. Each time you press the : key for 1/2 second, the backight eve wi change: 1, 2, 3, 4, OFF, 1, 2,... etc. Setting Low/High Fue Aarms Whie viewing Fue Remaining, press and hod the t or s key for ten (10) seconds to view/set the Low or High fue aarm setting respectivey. You wi hear a ong beep and the appropriate aarm vaue is dispayed. Use the s and t keys to set the desired fue aarm imit (000.0 to 6553 iters or gaons). Hoding the s or t keys wi scro the vaues faster. Press the : key for 1/2 second to save your entry to the nonvoatie memory. Page 9 of time the consumption rate wi become more accurate. The consumption rate is an average rate cacuated by dividing iters or gaons used by the tota trip time and dispayed as iters/hr or gaons/hr. To get a more instantaneous reading of fue consumption, remove and reappy power to the instrument or press and hod the t key for ten seconds whie viewing fue consumption. The trip timer wi be reset to zero (as wi the trip fue) and a fresh consumption rate cacuation wi be made. Checking "Time-To-Go" at Current Consumption Rate Press both the : and s keys to dispay how much time you have remaining in hours and minutes (hh:mm) at the current fue consumption rate before you run out of fue. A vaue of 99 hours and 59 minutes is dispayed if more than 100 hours of running time remains. Page 12 Backight Intensity Press the : key for 1/2 second to adjust the backight eve for nighttime viewing. Each time you press the : key for 1/2 second, the backight eve wi change: 1, 2, 3, 4, OFF, 1, 2,... etc. Setting Low/High Fue Aarms Whie viewing Fue Remaining, press and hod the t or s key for ten (10) seconds to view/set the Low or High fue aarm setting respectivey. You wi hear a ong beep and the appropriate aarm vaue is dispayed. Use the s and t keys to set the desired fue aarm imit (000.0 to 6553 iters or gaons). Hoding the s or t keys wi scro the vaues faster. Press the : key for 1/2 second to save your entry to the nonvoatie memory. Page 9

6 Enabing/Disabing Aarms Press the s or t key for 1/2 second to "arm" or "disarm" the fue aarms. The dispay wi fash "On" or "OFF" briefy to show you the state of the aarms. You shoud normay eave the aarms armed at a times and ony disarm them to sience the aarm buzzer temporariy. Checking Fue Remaining Press the : key to dispay fue remaining. You wi see either iters remaining or gaons remaining, depending upon how you caibrated the instrument (see "Setting Up and Caibration"). Press the s key to dispay fue remaining in percent (0 to 100%). Page 10 Checking Tota Fue Used or Trip Fue Used Press thet and s keys simutaneousy to dispay how much tota fue has been used since ast refiing the tank (how much fue wi be required to fi the tank). Press the t key to dispay how much fue you have used in iters or gaons THIS trip. Trip Fue Used automaticay resets to zero every time you disconnect power from the instrument. Checking/Resetting Fue Consumption Rate Press the t and : keys simutaneousy to dispay how many iters or gaons of fue you are using per hour. The Fue Consumption Rate dispay can be very inaccurate if you have used ony a sma amount of fue over a short period of time. As you use more fue over a onger period Page 11 Enabing/Disabing Aarms Press the s or t key for 1/2 second to "arm" or "disarm" the fue aarms. The dispay wi fash "On" or "OFF" briefy to show you the state of the aarms. You shoud normay eave the aarms armed at a times and ony disarm them to sience the aarm buzzer temporariy. Checking Fue Remaining Press the : key to dispay fue remaining. You wi see either iters remaining or gaons remaining, depending upon how you caibrated the instrument (see "Setting Up and Caibration"). Press the s key to dispay fue remaining in percent (0 to 100%). Page 10 Checking Tota Fue Used or Trip Fue Used Press thet and s keys simutaneousy to dispay how much tota fue has been used since ast refiing the tank (how much fue wi be required to fi the tank). Press the t key to dispay how much fue you have used in iters or gaons THIS trip. Trip Fue Used automaticay resets to zero every time you disconnect power from the instrument. Checking/Resetting Fue Consumption Rate Press the t and : keys simutaneousy to dispay how many iters or gaons of fue you are using per hour. The Fue Consumption Rate dispay can be very inaccurate if you have used ony a sma amount of fue over a short period of time. As you use more fue over a onger period Page 11

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