Method of Build. ORBIS Single Glazed. Komfort Installation KOMFORT

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1 KOMFORT WORKSPACE Orbis singe gazed - a muion free crysta cear dry vertica jointed system with square auminium sections Method of Buid Komfort Instaation Love the space you re in. June 2012

2 Index Section Page No. Contractor / Komfort Instaation Responsibiities Heath and Safety 4 3 Toos 5 4 Orbis Expoded Isometric Drawing 6 5 Component Identification 7 6 Pre Buid Storage 8 7 Setting Out 9 7 Soid Partition 10 7 Wa Abutment Instaation 11 8 Head Channe Instaation Base Channe Instaation Top Pivot and Fixing Pate Assemby for fu height gass doors Door Stop and Head Channe Insert Instaation for fu height gass doors Door Frame Instaation for standard height gass and timber doors with gass overpane Door Frame Instaation for fu height gass and timber doors Door Frame Cast Lockbox for timber doors Door Frame Striker Pate and Backbox for gass doors Straight Crysta Gass to Gass Dry Joints deg Crysta Gass to Gass Dry Joints deg Crysta Gass to Gass Dry Joints Way Crysta Gass to Gass Dry Joints Head Channe Wedge Sea Instaation Gass Door Instaation Timber Door / Timber Door and Overpane Instaation Fina Inspection and Ceaning Persone Notes - 23 page 1 of 23

3 1.0 The Contractor 1.1 Is responsibe for the instaation of a the soid eevations incuding a wa abutment finished openings, adaptor posts ensuring that they are pumb to aow the Orbis Head and Base sections to be instaed. 1.2 Is responsibe to ensure that there are no hidden hazards such as eectrica cabes and pipes within the abutment areas that the Orbis partitioning system is to be instaed. 1.3 Must ensure that the ceiing, foor and a abutment was are ready for the instaation of Orbis 1.4 Due to the handing of gass that the area is free from other trades. 1.5 A cear path, void of obstaces and other trades is made avaiabe to aow the unoading and movement of the gass onto the site and through to the buid ocation. 1.6 A defined temporary safe storage area is aocated that wi enabe a materias and the gass to be stored as detaied in section Komfort Surveyor / Instaation Team 2.1 The Komfort gass surveyor wi attend site and carry out a fu survey against the pans suppied by the contractor for the deivery of a materias and instaation of the Orbis partitioning system. Any extras to order or aterations after the Komfort surveyor has competed his survey wi be subject to a separate quotation, order and instaation date. 2.2 The Komfort instaation team wi attend site and insta a Orbis head, base and wa abutment and adapt were required a wa abutment to overcome a existing skirting etc using a 38mm square timber section finished white (excuding adaptor posts as detaied in section 1.1) the gass panes, door frames, gass doors, ock sets and overhead cosers. 2.3 Eements that are required to be siicon jointed wi be aowed a minimum 48 hours to cure before additiona works. 2.4 Manifestation wi be appied, shoud this service be required. 2.5 If manifestation is not being appied, the finished instaation wi be eft with a safety marking appied using tape on each pane to indicate that the gass has been instaed. 3.0 The Komfort Contractor 3.1 Wi be responsibe for the fitting of any timber doors and their furniture after the Komfort gazier has competed his work. 3.2 The Komfort contractor wi aso be responsibe for the ceaning away of any materias not used. 3.3 Komfort contractor compete sign off and acceptance documentation. page 2 of 23

4 4.0 Heath and Safety 4.1 Safety is very important therefore site working conditions shoud be fuy observed at a times. 4.2 The use of PPE is essentia to avoid injury. 4.3 Many Partitioning products are suppied in their finished state and, in addition to carefu handing shoud be stored in a cean and dry ocation, protected from accidenta damage and incement weather. 4.4 Pre-finished meta and doors are suppied with suitabe protection. They shoud aways be stored under cover, stacked verticay or horizontay on raised support structures. Care shoud be taken during handing and storing on site to avoid damage and distortion. Lengths of auminium, stee, pastic or timber components shoud be aid fat. 4.5 When storing gass on site particuar attention shoud be paid to the foowing: a) Gass shoud be stored on its edge on raised support structures; whether it is the short or ong edges wi be depend on size, substance and avaiabiity of space, etc. b) The ange of incination or ean of the gass shoud be from three to six degrees from the vertica on static racks with sufficient atera support to prevent bowing. An ange greater than six degrees wi tend to put additiona oad on the back of the sheets and may cause breakage. c) Gass shoud be stored in cean, dry and we-ventiated conditions, out of direct sunight and away from sources of heat. If moisture or condensation is apparent between panes of stacked gass, the panes shoud be separated immediatey and dried thoroughy: otherwise they may stick together or be stained permanenty. d) Gass shoud not be stored in contact with any substance that is harder than itsef, eg concrete, stone or ferrous metas. To minimise further the risk of damage or breakage, a support structures shoud be cad with timber, fet or other reativey soft materias. 4.6 A materias and components shoud be stored in accordance with the recommendations of the manufacturer or suppier. page 3 of 23

5 5.0 Recommended Toos Listed beow is a check ist of toos, which are required in the fitting of this partitioning system, but does not incude toos required by contractor for instaation of a timber door or timber door and overpane =Chak Line and or Laser =Caw Hammer =Combination Set Square =Cordess Screw Driver =Driver Extension Piece =Cordess Hammer Dri =No.1 Pozi Screw Driver =No. 2 Pozi Screw Driver =Penci =Piers =Pumb Line or Lasar =Pozi Driver Bits =Rubber Maet =Seection of Fies =Seection of High Speed Dris =Set of Aen Keys =Staney Knife and Bades =SDS 5.5 Masonry Hammer Dri Bit =Spirit Leve =Tape Measure =Tin Snips =110 vot Chop Saw (with bades to cut auminium) =110 vot extension ead * =110 vot Transformer * =110 vot Power Hammer Dri * other equipment =Approved step adders, trestes or staging =Hoover =Gass Ceaning Materias * Power toos require if Cordess Hammer Dri is not avaiabe page 4 of 23

6 6.0 singe gazed partitioning system Expoded Isometric Note: The foowing gass to gass joint options are avaiabe but not shown 90 degree Joint degree Joint 3 Way Joint - Siicon Joint Crysta cear dry jointed system with square auminium sections Head / abutment channe - SJ66 02 Abutment sea PVCu gazing channe - SJ36 04 Straight jointing ceat - SJ.JC1 05 PETg straight gazing joint - SJ90 06 Auminium door frame - SJ65 07 Door frame sea - PSQ mm / 12mm toughened safety gass 09 10mm / 12mm toughened safety gass door 10 Base channe - SJ2 11 Base channe eg - SJ3 12 Gazing bead - SJ11 / SJ12 13 Gass packer 14 Gass gazing gasket - SJ73 / SJ74 page 5 of 23

7 7.0 Component Identification Auminium Vertica & Horizonta Sections PROFILE CODE DESCRIPTION Gazing Sections PROFILE CODE DESCRIPTION SJ66 Head Channe SJ11 4mm dia Base Channe Gasket SJ12 5mm dia Base Channe Gasket SJ2 Base Channe SJ36 Door Frame Gazing Channe SJ3 Base Channe Leg SJ73 10mm Gass Gazing Gasket SJ74 12mm Gass Gazing Gasket Door Frame Components PROFILE CODE DESCRIPTION SJ90/10 SJ90/12 SJ91/10 10mm Gass Straight Joint 12mm Gass Straight Joint 10mm Gass 90o Corner Joint SJ65 Door Frame SJ91/12 12mm Gass 90o Corner Joint SJ92/10 10mm Gass 135o Corner Joint SJ92/12 12mm Gass 135o Corner Joint SJ67 Door Frame Base Bracket SJ93/10 10mm Gass 3 Way Corner Joint SJ93/12 12mm Gass 3 Way Corner Joint SJ68 Cast Lockbox Fixing Bracket SJ64 Head Channe Insert use with frameess fu height gass doors Misceaneous Items PROFILE CODE DESCRIPTION 586LRG Cast Lockbox / Striker use with timber doors LMSJ22PK Top Pivot & Fixing Pate Kit incudes LMSJ 22 - pivot pate LM SJ23 - fixing pate M6 cap screws 812L Door Frame Ceat 342 Head Channe Abutment Foam PSQ21 Door Frame Gasket SJ.JC1 Straight Joint Ceat for SJ66 Head Channe SJAGD GDS Striker & Back Box Kit use with gass doors incudes ADGS - striker pate. ADGSBB - backbox ADG/S - screws SJ.JC2 SJ.JC3 SILICONTHN 90 deg Joint Ceat for SJ66 Head Channe 135 deg Joint Ceat for SJ66 Head Channe Transucent Siicon Seaant SJORDS Door Stop use with frameess fu height gass doors For gass door furniture (ironmongery) see seperate component data sheet page 6 of 23

8 8.0 Pre Buid Storage 8.1 Before commencing the buiding of the Orbis singe gazed frame work you are requested to identify with the aid of the component identification sheet a materias detaied beow that have been deivered with the auminium sections and carefuy store in a cean, dry ocation unti they required. 8.2 Singe gazed materias are; SJ11-4mm dia Gazing Base Channe Gasket SJ12-5mm dia Gazing Base Channe Gasket SJ36 - Door Frame Gazing Channe Gasket (back) SJ73-10mm Gass Gazing Gasket SJ74-12mm Gass Gazing Gasket SJ90 - Straight Dry Joint SJ91-90 deg Dry Joint SJ deg Dry Joint SJ93-3 Way Dry Joint PSQ21 - Door Gasket Note: Any missing or damaged materias coud effect competion by the Komfort instaation team and wi be invoiced for a repacements. 9.0 Setting Out 9.1 Set out the partitioning run incuding position of a junctions and doorway centre ines on the ceiing and using a pumb ine or aser mirror the setting out on the foor. Aternativey set out the run on the foor and transfer to the ceiing using the same method. 9.2 Set the position of the doorways out by using the information and dimensions given on detais contained in sections 13a to 13c or on technica junction drawings avaiabe on the web site No for code: SJ65 auminium frame with gass door No for code: SJ65 auminium frame with timber door No for gass door without door frame 10.0 Soid Partiton 10.1 The contractor instas the partitions soid eevation (stud and pasterboard) as norma using the Head Channe (code: 821) for 75mm system or (code: 825) for 100mm system ensuring that aong the ength of the head channe abutment face has two strips of the foam sea (code: 342) instaed 6mm in from each edge and that the channe is securey fixed at 600mm centres according to the systems method of buid requirement. page 7 of 23

9 11.0 Wa Abutment 11.1 The prepared opening shoud be a finished wa, free of any obstaces such as skirting or trunking or have been instaed by the contractor with a Komfort adaptor post as detaied in section If Orbis is to be instaed against a wa that has an existing skirting or trucking protrusion that is no greater than 38mm in depth then the (code: STD 939) White Timber Abutment section is to be used. 342 Foam Sea 11.3 Shoud the wa abutment protrusion be greater than 38mm then the contractor must be informed that it is their responsibiity to take a the appropriate action to buid around what ever it is, and provide a fu finished section that the Orbis system can be instaed against The foowing method of instaation shoud be undertaken when instaing a Orbis wa abutment that requires the addition of the (code: STD 939) White Timber Abutment. Piot Hoes then at 600 centres 600 centres 11.5 Measure the foor to ceiing height as cose as possibe to were the abutment timber is to be instaed and then cut to the ength required Hod the timber against the skirting or trucking profie and using a penci mark the ocation of the area to be cut out To estabish the shape of the cut out use either a Forge Stee Profie Gauge to provide the outine shape or carefu measurment the shape directy onto the timber abutment before carefuy cutting out Appy 2 No. strips of (code: 342) Foam Sea to the wa abutment face 6mm in from each edge aong the tota ength that incudes the cutout profie. Existing Skirting Obstace maximum thickness 38mm STD 939 White Abutment Timber SJ66 Head / Abutment Channe or SJ2 Base Channe 11.9 To avoid spitting the abutment timber we strongy recommend piot hoe in the centre face of the timber that wi be covered by (code: SJ66) aumimium Channe 50mm in from the top and the bottom than at a first and ast hoes, then using (code: 311) No.8 x 38mm ong screw and pastic pugs (if required) screw the abutment timber to the wa The Orbis (code: SJ66) Head / Abutment Channe or when required (code: SJ 2) Base Channe can now be instaed as after piot hoe driing the first and ast hoes 65mm in from each end than at a maximum 600mm centres aong the ength. Orbis page 8 of 23

10 Face Line KOMFORT WORKSPACE 12.0 Head Channe 12.1 Unwrap and check that the head channe is undamaged and trim each end or cut to ength required ensuring the cut is cean and square without burrs Estabish the office face ine of the proposed head channe (code: SJ66) to the office frontage and cut the head section to ength as shown on detai 1. The head channe shoud be screw fixed to the ceiing at a maximum 600mm centres using (code: 311) No.8 x 38mm ong screw. Ceiing Tie detai.1 SJ66 Head Channe Fixing batten above the ceiing tie SJ66 Head Channe optiona SJ4 or SJ45 Adaptor Post 821 or 825 Komfire Head Channe Pasterboard 12.3 Prepare the (code: SJ66) head channe for the front (corridor) runs by estabishing from the setting out the intersecting partitioning cross wa run ocation to meet the frontage gass panes and mark the centre ine of the intersection to enabe the notching of the head channe as shown in detai. 2 detai Using the V groove in the inside aong the centre of the head channe (code: SJ66) dri the fixing cearance hoes using a 4mm diameter dri at 600mm centres starting a maximum 50mm in from each end. Care must be taken not touch the open face edges of the head channe with the dri chuck and that no burrs are eft that wi prevent the channe from sitting fat to the abutting surface. It is recommended the hoes are in ine aong the ength of the section. 342 Foam Sea centre ine V groove 12.5 After notching and pre driing the head channe appy aong the ength of the abutment face two strips of (code: 342) foam appropriatey 6mm in from each edge If fu height gass doors are to be instaed then prior to fixing the head channe (code: SJ66) into position it is important to ensure that the Top Pivot (code: LMSJ22) and Fixing Pate (code: LMSJ23) assemby is inserted into the grove provided within the head channe as detaied in section 14.0 Warning: the Top Pivot Assemby cannot be instaed retrospectivey after instaation of the head channe 12.7 Utiise according to the requirement the stee jointing ceats into the ends of the head channe. 50 max SJ.JC1 Straight Joint Ceat 342 Foam Sea fixing cearance hoe 50 max 342 Foam Sea SJ.JC2 90 deg Joint Ceat fixing cearance hoe 50 max fixing cearance hoe 50 max 342 Foam Sea SJ.JC3 135 degjoint Ceat page 9 of 23

11 The horizonta to vertica is a straight cut for butt joint as shown in detai.3 It is important to ensure that there are no burrs and that the first fixing position is a maximum 50mm from each end. 342 Foam Sea 12.8 If required, acoustic seaant (code: 924) may be appied to the abutment face of the head channe between the foam strips. The seaant shoud be appied to ensure fuy acoustic certificated performance. detai Fix the head / abutment channe using suitabe screws and rawpugs (if required) using the pre-dried hoes as detaied in section 14.3 to the ceiing or soffit. Note: a) It is important that there is a screw fixing within 50mm either side of a joints. b) Do not use drywa screws Base Channe 13.1 Unwrap and check that the base channe is undamaged and trim each end or cut to ength required ensuring the cut is cean and square without burrs Pumb down from the head to estabish the position of the base channe body (code: SJ2) Estabish from the specification the size of door being suppied (if on site doube check by measureing, then set the position of the door frame out as foows: a) For SJ65 door frame with a gass door dimension C is the distance between the base tracks which equas dimension X the door width pus 72mm. SJ2 / SJ3 Base Channe 32 4 afj=u=z Gass Door Width see specification afj=`=z 4 32 SJ65 Door Frame Overa Door Frame Width (distance between SJ2 / SJ3 base channe) b) For SJ65 door frame with a timber door dimension C is the distance between the base tracks which equas dimension X the door width pus 69mm. SJ2 / SJ3 Base Channe afj=u=z SJ65 Door Frame Timber Door Width see specification afj=`=z Overa Door Frame Width (distance between SJ2 / SJ3 base channe) page 10 of 23

12 c) For gass door without a door frame dimension C is the distance between the base tracks which equas dimension X the door width pus 8mm. SJ2 / SJ3 Base Channe 4 afj=u=z Gass Door Width see specification 4 afj=`=z Overa Door Frame Width (distance between SJ2 / SJ3 base channe) 13.4 Prepare the base channe for the front (corridor) runs by estabishing from the setting out the intersecting partitioning cross wa run ocation to meet the frontage gass panes and mark the centre ine of the intersection to enabe the notching of the base channe as shown in detai Aong the centre of each gazing pocked in the base channe (code: SJ2) dri the fixing cearance hoes using 4mm diameter dri at 600mm centres starting a maximum 50mm in from each end. It is recommended the hoes are in ine aong the ength of the section. 10 detai The base channe shoud be instaed so that the removabe eg wi be positioned on the office side of a corridor run If required, acoustic seaant (code: 924) may be appied between the pips on each side of the base channe. The seaant shoud be appied to ensure fuy certificated performance. this face to the corridor side dri hoes between pips 13.8 Fix the base channe using (code: 311) No.8 x 38mm ong screws and rawpugs (if required) using the pre-dried hoes as detaied in section 13.5 to the foor. Note: a) It is important that there is a screw fixing within 50mm either side of a joints. b) Do not use drywa screws The Komfort gazier wi insta the gass, the Orbis door frames, gass doors and carry out a the siicon jointing when and if required between the gass panes The Partitioning Contractor is responsibe for the instaation of a timber veneered or aminated doors. page 11 of 23

13 14.0 Instaation of Top Pivot and Fixing Pate Assemby for use with fu height gass door 14.1 Loosey fix (codes: LMSJ22 & LMSJ23) Top Pivot and Fixing Pate together using the 2 No. M6 x 16 ong countersunk socket head screws. Do not tighten at this stage Side the Top Pivot assemby into the head track before the head track is fitted into position. M6 x 16 Countersunk socket head screw SJ66 Head Channe LMSJ23 Fixing Pate WARNING - The Top Pivot assemby must be inserted into the head channe before the head channe is fitted into pace. The pivot cannot be fitted once the head channe has been instaed. 45mm 65mm 10mm or 12mm Toughened gass LMSJ22 Top Pivot M6 x 16 Countersunk socket head screw 14.3 Fit the head track into position, ensuring that the pivot does not side out and can side freey and is unobstructed by the head fixings. LMSJ23 Fixing Pate 14.4 Once the head track is fitted, side the Top Pivot assemby into position. The pivot pin is offset on its mounting pate. Ensure that the gap between the centre of the pivot and the edge of the gass or wa abutment is 65mm. You wi need to position the top pivot assemby so that the 45mm side is cosest to the gass screen edge. LMSJ22 Top Pivot M6 x 16 Screw LMSJ22PK Compete Kit Suppied 14.5 Hoding the setting out tempate against the pivot swing it up-ward over the gass edge. Then ensuring that the tempate is tight against both the pivot and the gass, and using the aen key provided tighten the outer camping screw before removing the tempate. Finay tighten the inner camping screw. M6 x 16 Screw LMSJ22 Top Pivot LMSJ23 Fixing Pate 14.6 Wipe down with a cean coth to remove any finger marks etc The pivot is now ready to receive the top mounted pivot fitting that has been assembed on to the gass door. Top Pivot Tempate postion against the pivot and swing up-wards over the gass. page 12 of 23

14 15.0 Instaation of Door Stop and Head Channe Insert for use with fu height gass door 15.1 The instaation of both the (code: SJORDS) Door Stop and the (code: SJ64) Head Channe Insert are best carried out after the instaation of the fu height gass door Insert the door stop into the head channe and subject to the handing required positioned in one side of the joining ceat groove 5mm in from the instaed gazed screen opening door side. SJORDS Door Stop 15.3 Using the hoes in the door stop as a tempate carefuy dri 2 No. 3mm diameter piot hoes in the head channe and secure the door stop using the 2 No. (code: 301) No. 6 x 8 ong pozi pan head screws provided. 301 No. 6 x 8mm Pan head screw SJ64 Head Channe Insert 15.4 To obtain the ength of the (code; SJ64) head channe insert, measure the distance between the edge of the gass screen and the top pivot pate and deduct a maximum 2mm Offering the insert against the head channe, use a penci to mark the position of the door stop Then using tin snips notch the head channe insert as detaied above to aow for the door stop making sure that there are no sharp or ragged edges. Compete Door Stop and Head Channe Insert Instaation 15.7 Insert in notched channe into the head channe so that the gap between insert and the top pivot pate is a maximum 1.5mm 1.5 maximum gap 15.8 Wipe down with a cean coth to remove any finger marks etc. page 13 of 23

15 16.0 Instaation of SJ65 Doorframe for use with standard height gass and timber doors with gass overpane 812L Stee Mitre Ceat 16.1 The door frame to be instaed is suitabe for use with a gass or timber door that is to have a gass overpane fitted above the door frame If the door frame is to be instaed with a singe gass modue either or a singe gass modue to one side then the door frame can ony be instaed after the gass side panes have been fitted Unwrap and check that the door frame is undamaged, that it is the correct width, height, handing and a) for a gass door the door frame cosing eg has been mied for instaation of the (code: SJAGD) Striker Pate and Backbox as detaied in section 19. b) for a timber door the frame has been fitted with Lift Off Stee Hinges and that the cosing eg has been mied for instaation of the (code: 586LRG) Cast Lockbox as detaied in section 18. SJ65 Auminium Door Frame 16.4 After estabishing the actua door height measure from the inside mitre down and cut the door frame egs to suit. A further 1mm to the height is automaticay added when fitting the (code: SJ67) Door Frame Base Fixing Bracket Assemby the door frame head and egs using the (code: 812L) Door Frame Ceats Side the base fixing bracket into the bottom of the door frame extrusion and tape in pace (if required) Once the frame is in the required position check that the distance between the underside of the door head and the finished foor eve are correct. 311 No. 8 x 38 ong countersunk screws 16.8 Ensure the door frame head is eve and the frame egs are pumb in both vertica pains before securing the bottom of the door frame using (code: 311) No.8 x 38mm ong countersunk screws and rawpugs (if required). SJ65 Auminium Door Frame SJ67 conceaed fixing detai if door frame base bracket is first inserted into the door frame screws instaed after frame has been postioned SJ67 exposed base bracket fixed to foor aowing door frame to be instaed over the bracket which is then hidden by the carpet page 14 of 23

16 17.0 Instaation of SJ65 Doorframe for use with fu height gass and timber doors 17.1 The door frame to be instaed under the head track is suitabe for use with a gass or timber fu height door and wi require (code: STD921) Timber Insert fitted internay between the head track and the head of the door frame STD921 Timber Insert 812L Stee Mitre Ceat 17.2 If the door frame is to be instaed with a singe gass modue either side or a singe gass modue to one side then the door frame can ony be instaed after the gass side panes have been fitted Unwrap and check that the door frame is undamaged, that it is the correct width, height, handing and a) for a gass door the door frame cosing eg has been mied for instaation of the (code: SJAGD) Striker Pate and Backbox as detaied in section 19. b) for a timber door the frame has been fitted with Lift Off Stee Hinges and that the cosing eg has been mied for instaation of the (code: 586LRG) Cast Lockbox as detaied in section SJ65 Auminium Door Frame No. 10 x 75 ong countersunk screws equay spaced 75 max from inside mitre 17.4 After estabishing the actua door height measure from the inside mitre down and cut the door frame egs to suit. A further 1mm to the height is automaticay added when fitting the (code: SJ67) Door Frame Base Fixing Bracket Using a 4mm dia dri piot hoe the auminium door frame head and timber insert (minimum 3 No.for singe and 5 no. for doube doors) per the above detai 311 No. 8 x 38 ong countersunk screws 17.6 Assemby the door frame head and egs using the (code: 812L) Door Frame Ceats Side the base fixing bracket into the bottom of the door frame extrusion and tape in pace (if required) Once the frame is in the required position check that the distance between the underside of the door head and the finished foor eve are correct Ensure the door frame head is eve and the frame egs are pumb in both vertica pains before securing the bottom of the door frame using (code: 311) No.8 x 38mm screws instaed after frame has ong countersunk screws been postioned and rawpugs (if required) and fix the door frame head using (code: 318) No.10 x 50mm ong countersunk screws and rawpugs (if required). SJ67 conceaed fixing detai if door frame base bracket is first inserted into the door frame SJ65 Auminium Door Frame SJ67 exposed base bracket fixed to foor aowing door frame to be instaed over the bracket which is then hidden by the carpet page 15 of 23

17 18.0 Cast Lockbox / Striker instaation into SJ65 auminium door frame for use with timber door 18.1 The door frame shoud have been suppied with the ockbox aready instaed, however if it has not and providing the frame has been machined then foow stages 18.2 to The (code: SJ68) Cast Lockbox Fixing Pate must be instaed into the door frame and hed in position by the (code 586LRG) Cast Lockbox / Striker before instaation of the door frame assemby Offer the (code: 586LRG) Cast Lockbox in pace and check that the miing detai is correct for both depth and profie. Then put carefuy to one side Insert the (code: SJ68) Cast Lockbox Fixing Pate into the auminium door frame and side in position so that the top and bottom of the Fixing Pate is positioned equay behind the Cast Lockbox miing. SJ68 Cast Lockbox Fixing Pate 18.5 Pace the Cast Lockbox in position and using the top and bottom hoes in the box as a tempate dri 2 No. 2.8mm diameter hoes in the Cast Lockbox Fixing Pate. SJ65 Auminium Door Frame 18.6 Care must be taken not touch the open face edges of the Lockbox with the dri chuck Without removing the Cast Lockbox check that the hoes are in aign and screw fix in pace using (code: 301) 2 No. No.6 x 8mm pozi head screws, but do not fuy tighten. 586LRG Cast Lockbox / Striker 18.8 Check that the Cast Lockbox / Striker is correcty positioned within the mied profie and fuy tighten the screws ensuring and that they are fat against the interna face The door frame striker eg can now be used to compete the door frame assemby for use with standard height timber door as detaied in section 16. or for fu height timber doors or door and overpane timber door set as detaied in section No. 6 x 8 ong pan head screws page 16 of 23

18 19.0 Striker Pate and Backbox instaation into SJ65 auminium door frame for use with gass door SJAGD - Kit Components 1 No. AGDS - Stainess Stee Striker Pate 1 No. AGDBB - Back Box 2 No. AGD/S - No. 6 x 10mm Pozi Fange Head Screws 19.1 The door frame shoud have been suppied with the ockbox aready instaed, however if it has not and providing the frame has been machined then foow stages 19.2 to Before fitting the striker pate and backbox check that the door gaps between the door and the door frame are equa on each side of the door Offer the striker pate in pace and check that the miing detai is correct for both depth and profie. SJ36 Gazing Gasket SJ37 Door Sea SJ65 Door Frame 19.4 Using the striker pate as a tempate dri 2 No. 2.8mm diameter hoes Pace the backbox and striker pate in postion and insert the 2 No. No.6 x 10mm pozi fange head screw provided, but do not fuy tighten Check that the backbox and striker pate are correcty postioned and fuy tighten the screws Cose the door so that the atch / ock engage and check that there is no door ratte To eiminate an ratting of the door in the frame adjust the interna tab unti eiminated. AGDSBB Back Box AGDS Stainess Stee Striker Pate ADG/S No.6 x 10mm Pozi Fange Head Screw Adjustabe Tab page 17 of 23

19 20.0 Straight Crysta Dry Joint Instaation (code: SJ90) 20.1 Gass panes to be smoothed (poished) and a sma beve appied to the two vertica edges during manufacture Before proceeding with the gass insuation check that the gass suppied is within the height imitations and that the crysta joints are correct for the gass thickness. a) 10mm thick gass to a maximum height of 2700mm. b) 12mm thick gass to a maximum height of 3000mm Insta the first gazed pane ensuring that it has the recommended 12mm edge cover when instaed into the abutment channe and that it is eve and the eading edge is pumb, The eading vertica edge shoud then be ceaned to remove dust and grease Straight crysta joint gass to gass section is designed to grip as it is pushed onto the gass and therefore has no need for an adhesive tape Cut the (code: SJ90) Straight crysta dry joint profie to a ength that wi aow it to tuck into both Orbis auminium head and base channes. Cean up the cut ends and using a soft cean coth remove a site dirt / dust aong the ength of materia Starting at the head channe sighty tuck joint section onto the head channe and at the same time over the edge of the gass, then working downwards push the section in pace ensuring that it ends tucking sighty into the base section Insta the next pane of gass in cose proximity and carefu eve so the vertica edges are pumb and that the gass to gass butt joint either side of the crysta joint is parae Both vertica edges shoud be ceaned to remove dust and grease before siding the gass pane into the joint aready instaed on the first gass pane Repeat steps 20.4 to 20.8 unti the gazed run is competed Insta the base channe eg to the inside of the office area and than subject to the gass thickness insta either (code: SJ11 or SJ12) Base Channe Gasket both sides of the gass. SJ11-4mm diameter gasket suitabe for use with 12mm thick gass SJ12-5mm diameter gasket suitabe for use with 10mm thick gass SJ90/10 for 10mm thick gass SJ90/12 for 12mm thick gass SJ2 Base Channe 10 edge cover gass packer vertica edges to be pumb Side ensure edge is cean SJ11 or SJ12 Base Channe Gasket foor SJ3 Base Channe Leg (best instaed on the inside of the office) page 18 of 23

20 degree Crysta Dry Joint Instaation (code: SJ91) degree crysta joint gass to gass section is designed to be instaed between gass panes that have a fat smooth (poished) and a sma beve appied to the two vertica edges when manufactured Cut the (code: SJ91) 90 degree crysta dry joint profie to a ength that wi aow it to tuck into both Orbis auminium head and base channes. Cean up the cut ends and using a soft cean coth remove a site dirt / dust aong the ength of materia Pee the red protective tape, approximatey 150mm exposing the gue surface on the face to be bonded to the gass edge. Hoding the exposed gue surface cose to the gass and tucking sighty into the head channe carefuy aign with the gass fat edge between the beveed edges before ighty pressing in pace Then working downwards graduay pee away the red strip a portion at a time which wi hep to avoid the adhesive sticking prematurey to the gass, but at the same time aow you to aign the profie in position before pressing in pace Once the 90 degree joint has been bonded to the gass eading edge the next pane that forms the 90 degree corner can be instaed in cose proximity. Carefuy eve so the vertica edges are pumb and that the gass to gass joint each side of the crysta joint is parae Both vertica edges shoud be ceaned to remove dust and grease before siding the gass pane into the 90 degree joint aready instaed The next stage is best carried out by two operatives, with one hoding the first gass pane that has been fitted with the 90 degree joint. This wi aow the second operative to sowy shuffed the gass pane onto the joint and ensure good edge contact within the 90 degree crysta joint. ensure edge is cean Side SJ91/10 for 10mm thick gass SJ91/12 for 12mm thick gass adhesive tape 21.8 Using a spirit or azar eve check that the corner joint is pumb in both vertica pains and adjust if required Compete the gass instaation straight run as required either side of the 90 deg corner foowing section 20.4 to 20.9 unti the run is competed. SJ2 Base Channe 10 edge cover gass packer SJ11 or SJ12 Base Channe Gasket foor SJ3 Base Channe Leg (best instaed on the inside of the office) Insta the base channe eg and gasket as detaied in section degree Crysta Dry Joint Instaation (code: SJ92) degree crysta joint gass to gass section is designed to be instaed between gass panes that have a fat smooth (poished) and a sma beve appied to the two vertica edges when manufactured Cut the (code: SJ92) 135 degree crysta dry joint profie to a ength that wi aow it to tuck into both Orbis auminium head and base channes. Cean up the cut ends and using a soft cean coth remove a site dirt / dust aong the ength of materia. page 19 of 23

21 22.3 Pee the red protective tape, approximatey 150mm exposing the gue surface on the face to be bonded to the gass edge. Hoding the exposed gue surface cose to the gass and tucking sighty into the head channe carefuy aign with the gass fat edge between the beveed edges before ighty pressing in pace Then working downwards graduay pee away the red strip a portion at a time which wi hep to avoid the adhesive sticking prematurey to the gass, but at the same time aow you to aign the profie in position before pressing in pace Once the 135 degree joint has been bonded to the gass eading edge do not remove the outer protective tape. Insta the next pane of 135 degree joint and making sure that it is eve / pumb and that the gass to gass butt joint either side of the joint is parae Then siding the gass pane away from the 135 degree joint far enough that wi aow you to cean the new gass pane edge and the pee away the outer joint adhesive protection tape The next stage is best carried out by two operatives, with one hoding the first gass pane that has been fitted with the 135 degree joint. This wi aow the second operative to sowy shuffed the gass pane onto the joint and ensure good edge contact within the 135 degree crysta joint Using a spirit or azar eve check that the corner joint is pumb and adjust if required Compete the gass instaation straight run as required either side of the 135 deg corner foowing section 20.4 to 20.9 unti the run is competed. Side adhesive tape SJ2 Base Channe 10 edge cover gass packer ensure edge is cean SJ92/10 for 10mm thick gass SJ92/12 for 12mm thick gass SJ11 or SJ12 Base Channe Gasket foor SJ3 Base Channe Leg (best instaed on the inside of the office) Insta the base channe eg and gasket as detaied in section Way Crysta Dry Joint Instaation (code: SJ93) Way crysta joint gass to gass section is designed to be instaed between gass panes that have a fat smooth (poished) and a sma beve appied to the two vertica edges when manufactured Cut the (code: SJ93) 3 way junction dry joint profie to a ength that wi aow it to tuck into both Orbis auminium head and base channes. Cean up the cut ends and using a soft cean coth remove a site dirt / dust aong the ength of materia We recommend that the 3 way junction section is first bonded to the gass dividing wa Pee the red protective tape, approximatey 150mm exposing the gue surface on the face to be bonded to the gass edge. Hoding the exposed gue surface cose to the gass and tucking sighty into the head channe carefuy aign with the gass fat edge between the beveed edges before ighty pressing in pace Then working downwards graduay pee away the red strip a portion at a time which wi hep to avoid the adhesive sticking prematurey to the gass, but at the same time aow you to aign the profie in position before pressing in pace. page 20 of 23

22 23.6 Once the 3 way junction joint has been bonded to the gass eading edge one of the panes that form the front of the 3 way junction can be instaed in cose proximity. Carefuy eve so the vertica edges are pumb and ceaned to remove dust and grease 23.7 The next stage is best carried out by two operatives, with one hoding the gass dividing pane that has been fitted with the 3 way joint. This wi aow the second operative to sowy shuffed the gass pane onto the joint and ensure good edge contact within the 3 way crysta joint. gazed office front SJ93/10 for 10mm thick gass SJ93/12 for 12mm thick gass 23.8 The section gass pane the competes the 3 way junction can now be instaed by repeating section 23.6 and Side ensure edge is cean adhesive tape Side vertica edges to be pumb gazed dividing wa 23.9 Using a spirit or azar eve check that the 3 way joint is pumb in both vertica pains and adjust if required Compete the gass instaation straight run as required either side of the 3 way junction foowing section 20.4 to 20.9 unti the run is competed. SJ2 Base Channe 10 edge cover gass packer SJ11 or SJ12 Base Channe Gasket foor SJ3 Base Channe Leg (best instaed on the inside of the office) Insta the base channe eg as detaied in section Head Channe Wedge Sea Instaation (code: SJ73 and SJ74) 24.1 The gazing gasket is best instaed by two operatives, one each side of the gazed screen Seect the head channe wedge gaskets subject to the gass thickness insta either (code: SJ73 or SJ74) Gass Gazing Gasket both sides of the gass. SJ73 - suitabe for use with 10mm thick gass SJ74 - suitabe for use with 12mm thick gass 24.3 From the coi of the gasket provided ree off enough of the materia to cover the ength of the gazed screen and carefuy ay aong side the screen, SJ66 Head / Abutment Channe SJ73 or SJ74 Gass Gazing Gasket 24.4 Starting in the midde of the run and working in the same direction from both sides insert the gasket unti insta eaving a sma amount hanging oose. Do not competey insta or cut to fit the first haf of the run The second haf of the run in the opposite direction shoud now be instaed, again eaving a sma amount hanging oose A other gazed runs shoud now have the gasket instaed foowing section 24.2 to 24.5 unti competed Return to the first gazed screen run (having given time for any sea Shrink back) and compete the instaation by trimming the sma oose gasket at each end to ength and pushing in pace. Now compete the remainder of the screen runs in the same order the gasket has been instaed. page 21 of 23

23 25.0 Gass Door Instaation 25.1 Due to the compexity of the range patch pivots, patch hinges, patch ocks and D hande door furniture avaiabe the instaation instruction have been produced on separate data sheets which can be found on our web site or obtained by contacting our Technica Services Department Timber Door Instaation 26.1 Timber door instaation is the responsibiity of the Komfort contractor The (code: SJ65) door frame has been suppied and fitted with (code: 582) stee eft off hinges. a) 1 pair for standard height (1981mm or 2040mm) doors. b) 1 1 /2 pair (3No.) for a other doors The top hinge in a appications has a onger pin therefore care must be taken when removing hinge eaf to fit to the door ipping To avoid spitting the door ipping we strongy recommend the use of driing 2.8mm - 3mm diameter piot hoes before screw fixing the hinges using (code: 311) No.8 x 38mm ong pozi countersunk screws For instaation of matched veneered or aminated door overpanes refer to separate data sheets which can be found on our web site or obtained by contacting our Technica Services Department Fina Inspection and Ceaning 27.1 Before eaving the site and approaching the contractors representative to compete sign off and acceptance documentation a fu inspection and of the instaation must be carried to check for the foowing; a) A meta paint work is free of any damage. b) There are no open door frame mitres. c) A top wedge seas are fu instaed and that there has been no shrinkage. d) A base channe gaskets are fu instaed and that there has been no shrinkage. e) That there is no evidence of gass grinning due to being under size. f) A gass instaed is safety marked and that the mark is in the same ocation for a modues. g) The gass is within the requirements of BS EN ISO for imperfections and scratches. h) A door furniture is fu functiona and that a cover trims are instaed The gass shoud be fu ceaned on both sides and a meta work and door furniture wiped down using approved ceaning materias. page 22 of 23

24 Persona Notes page 23 of 23

25 Partitioning Systems Method of Buid Orbis - singe gazed Produced by : Komfort Workspace Ashurst Buiding Broadands Business Campus Langhurstwood Road Horsham West Sussex RH12 4QP Te e mai - komfort.com