Demand Control Ventilation System Installation, Operation, and Maintenance Manual

Transcription

1 Demand Cntrl Ventilatin System Installatin, Operatin, and Maintenance Manual RECEIVING AND INSPECTION Upn receiving unit, check fr any interir and exterir damage, and if fund, reprt it immediately t the carrier. Als check that all accessry items are accunted fr and are damage free. WARNING!! Installatin f this cntrl panel shuld nly be perfrmed by a qualified prfessinal wh has read and understands these instructins and is familiar with prper safety precautins. Imprper installatin pses serius risk f injury due t electric shck and ther ptential hazards. Read this manual thrughly befre installing r servicing this equipment. ALWAYS discnnect pwer prir t wrking n mdule. Save these instructins. This dcument is the prperty f the wner f this equipment and is required fr future maintenance. Leave this dcument with the wner when installatin r service is cmplete. A August 2017 Manual Rev. 13 SW Rev

2 TABLE OF CONTENTS WARRANTY... 3 CONTROL SPECIFICATIONS... 4 INSTALLATION... 4 Mechanical... 4 Site Preparatin... 4 Assembly... 4 Electrical... 6 High Vltage Wiring... 7 Lw Vltage Wiring... 8 Cmpnent Descriptin... 9 ECPM03 bard... 9 Variable Frequency Drive (VFD) VFD Installatin Instructins Input AC Pwer and Output Pwer ACTECH SMV VFD Electrnically Cmmutated Mtr (ECM) Speed Cntrl HMI Temperature Sensr Rm Temperature Sensr Cntactr(s) Overlads Current Sensr Dry Cntacts Cling Panel Fan OPERATION ECPM03 LCD Display Changing Time Zne ID HMI Cnfiguratin Optins Bard Restart Bard Settings Optins Mtr Cntrl Factry Optins Fire Optins HMI Menu Tree Selectable Fan Zne Optins Fan Cntrl Static Fan Zne Dynamic Fan Zne Scheduling (Fans) Prving Enabled (Optinal) Other Optins Make-Up Air Interlck Appliances Pilt Check Warning V AC Building Management System (Dry Cntact) (Optinal) Electric Gas Valve Reset Wash Self-Cleaning (Optinal) Prime Surfactant Scheduling Enabling Schedule Occupancy Schedule Setting Wash Schedule Cpying a Schedule Setting a Cntinuus Schedule Setting a Fan Schedule Unccupied Offsets Light Brightness Netwrk Cmmunicatin Mdule (Optinal) BACnet BACnet IP and BACnet MS/TP Pints LnWrks Mdule (Optinal) LnWrks Pints DIAGNOSTICS Trubleshting MAINTENANCE Start-Up and Maintenance Dcumentatin

3 WARRANTY This equipment is warranted t be free frm defects in materials and wrkmanship, under nrmal use and service, fr a perid f 12 mnths frm date f shipment. This warranty shall nt apply if: 1. The equipment is nt installed by a qualified installer per the MANUFACTURER S installatin instructins shipped with the prduct. 2. The equipment is nt installed in accrdance with federal, state and lcal cdes and regulatins. 3. The equipment is misused r neglected. 4. The equipment is nt perated within its published capacity. 5. The invice is nt paid within the terms f the sales agreement. The MANUFACTURER shall nt be liable fr incidental and cnsequential lsses and damages ptentially attributable t malfunctining equipment. Shuld any part f the equipment prve t be defective in material r wrkmanship within the 12 mnth warranty perid, upn examinatin by the MANUFACTURER, such part will be repaired r replaced by MANUFACTURER at n charge. The BUYER shall pay all labr csts incurred in cnnectin with such repair r replacement. Equipment shall nt be returned withut MANUFACTURER S prir authrizatin and all returned equipment shall be shipped by the BUYER, freight prepaid t a destinatin determined by the MANUFACTURER. NOTE: T receive warranty cverage, register this prduct by filling ut the Startup and Maintenance Dcument. Fax the frm t r call fr infrmatin. Please nte that the fllwing may r culd vid any r all f the abve listed warranties. 1. Nt fllwing required installatin prcedures as in installatin guide and all ther dcumentatin supplied with the lighting and related equipment supplied by manufacturers f individual lighting and cntrl cmpnents. 2. Nt fllwing all relevant cdes and rdinances, nt limited t Natinal Electrical Cde, prvincial r state and lcal building cdes. 3. Nt fllwing electrical engineering industry standards regarding apprved methd f installing slid-state electrical equipment having characteristics f lights and all cmpnents included in this prduct. 4. Any mdificatin t installatin, prduct, cntrls withut written authrizatin even if attempting t diagnse and/r repair a prblem. 5. Misuse, abuse, accidents, unreasnable use r Acts f Gd. 6. Incrrect electrical current, vltage r supply. 7. Re-setting parameters f any cntrl withut prir apprval. 8. Failure t use all installatin and munting hardware supplied. 9. Failure t perfrm peridic maintenance as detailed in the installatin guide. 3

4 CONTROL SPECIFICATIONS The cntrl package may be rdered as a Demand Cntrl Ventilatin (DCV), Smart Cntrl (SC), Mixed Demand Cntrl Ventilatin (M-DCV). These systems are designed t cntrl, activate and perate the exhaust fan(s), supply fan(s), CORE system(s), and wash system dependent n the HMI settings and temperature sensrs. The system can have up t tw znes that the fans are assigned t. Each fan zne has several parameters that cmmunicate t the system n hw t perate. INSTALLATION It is imperative that this unit is installed and perated with the designed airflw and electrical supply in accrdance with this manual and applicable cdes. If there are any questins abut any items, please call the service department at fr warranty and technical supprt issues. Mechanical WARNING: DO NOT LIFT CONTROL PANEL BY WIRING COMPONENTS Site Preparatin 1. Prvide clearance arund installatin site t safely install equipment int its final psitin. Supprts must adequately supprt equipment. 2. Cnsider general service and installatin space when lcating unit. Assembly When the cntrl panel is rdered in a utility cabinet installed n the hd, there is sme field assembly required by the installer. If the cntrl panel is rdered as a wall munted panel, the enclsure must be secured t a fixed wall near the equipment. Be certain t maintain adequate clearance frm excessive heat surces such as appliances t prevent damage f the cmpnents. Refer t lcal r natinal electrical cde fr clearance requirements in frnt f the panel, typically 36. Reference Figure 1 and Figure 2 fr a visual representatin f the tw cmmn installatin scenaris. 4

5 DASHED LINE REPRESENTS FIELD WIRING. SOLID LINES REPRESENT FACTORY WIRING. Figure 1 - Utility Cabinet Installatin (Typical) TEMPERATURE SENSOR REMOTE MANUAL PULL STATION CONTROL PANEL ROOM TEMPERATURE SENSOR CAS HMI INTERFACE TYPICAL CONTROL CENTER INSTALLATION DASHED LINES REPRESENT FIELD WIRING. Figure 2 - Wall Munt Installatin (Optinal) TEMPERATURE SENSOR HOOD LIGHTS SECURE TO WALL WITH 4 SCREWS ROOM TEMPERATURE SENSOR CAS HMI INTERFACE Munt cntrl panel with adequate clearance frm excessive heat surces such as appliances t prevent damage f the cmpnents. WALL MOUNTED CONTROL CENTER 5

6 Electrical WARNING!! Discnnect pwer befre installing r servicing cntrl. High vltage electrical input is needed fr this equipment. This wrk shuld be perfrmed by a qualified electrician. Befre cnnecting pwer t the cntrl panel, read and understand this dcument. As-built wiring diagrams are furnished with each cntrl panel by the factry, and are attached either t the dr f the unit r prvided with a paperwrk packet. Electrical wiring and cnnectins shuld be dne in accrdance with lcal rdinances and the Natinal Electric Cde, ANSI/NFPA70. Be sure the vltage and phase f the pwer supply and the wire amperage capacity is in accrdance with the unit nameplate. 1. Always discnnect pwer befre wrking n r near this equipment. Lck and tag the discnnect switch r breaker t prevent accidental pwer up. Make certain that the pwer surce is cmpatible with the requirements f yur equipment. The wiring schematic identifies the prper phase and vltage f the equipment. 2. Befre cnnecting the cntrl panel t a pwer surce, verify pwer line wiring is de-energized. 3. Secure the pwer cable t prevent cntact with sharp bjects. 4. D nt kink pwer cable and never allw the cable t cme in cntact with il, grease, ht surfaces r chemicals. 5. Befre pwering up the system, make sure that the interir f the cntrl panel is free f lse debris r shipping materials. It is imprtant t prtect electrical cmpnents frm metal shavings. 6. If any f the riginal wire supplied with the system must be replaced, it must be replaced with type THHN wire r equivalent. Table 1 - Cpper Wire C Wire Size Maximum AWG Amps

7 High Vltage Wiring All high vltage wiring shall be cnnected n the pen side f the vertical terminal blcks lcated n the right hand side f the panel. The right mst knckuts shuld be utilized fr high vltage cnnectins. Variable frequency drives will have quick cnnectrs fr their line and lad pwer. The lad wiring must nt share cnduit with ther mtr lad wiring. Each mtr must have its wn cnduit r the warranty is vid. There are multiple electrical pwer surces required fr this cntrl panel. Refer t installatin diagrams inside the panel fr details. The hd light wiring will als need t be wired t terminals as indicated n the installatin diagram. If an ANSUL fire system is present, the fire system micr-switch will need t be wired t terminals as indicated n the installatin diagram, typically C1 and AR1. C1 is the cmmn and cnnects t terminal 1 n the micr-switch. AR1 is the armed state and cnnects t terminal 2 n the micrswitch. Figure 3 - Typical Cabinet Layut 1. Cling fan munted if package cntains a VFD. 2. Pwer supply and lw vltage terminals, and relays. 3. High Vltage Terminal Blck Assembly. 4. Variable Frequency Drives (VFDs). 7

8 Lw Vltage Wiring Lw vltage wiring shuld be run thrugh the left mst knckuts n the panel. D nt rute lw vltage wiring in the same cnduit as high vltage wiring. Lw vltage wiring typically terminates directly n the cntrl bard r cmpnents. Rm Temperature Sensr(s): Fr all installatins, at least 1 rm temperature sensr must be installed in a safe lcatin. Lcate the sensr s that it is free frm external heat surces that may affect the sensr readings. It shuld be indicative f the average kitchen temperature, and kept away frm appliances. 2-wire 18 AWG thermistr cable must be used. The rm temperature sensr shall be wired accrding t the installatin wiring schematic, terminals T1A and T1B. Temperature Sensrs: Fr all installatins that include the thermstatically cntrlled ptin, temperature r duct munted sensrs will need t be wired in the field. 2-wire 18 AWG plenum rated thermistr cable must be used and is typically prvided. The temperature sensr(s) shuld be wired t terminal blck inputs designated as TxA and TxB. The x indicates the temperature input sensr number. HMI: The HMI is cnnected t the ECPM03 bard thrugh a Cat 5 cable. The HMI has tw RJ-45 cnnectrs. The HMI cnnects t either prt J4 r J5 (RJ-45) f the ECPM03 bard. The ther RJ-45 prt f the HMI will typically be ccupied by a RJ-45 end-f-line terminatr. If mre than ne HMI is included, each HMI must be daisy chained tgether t frm a lp, with the end-f-line terminatr installed at the last HMI. Up t 4 HMIs are pssible. VDC Output: Prvides a 0-10V DC r 2-10V DC signal t prvide a linear representatin f exhaust r supply mtr speed, and light dimming capabilities. This cnnectin can be wired t a Variable Frequency Drive (VFD) that accepts 0-10V DC r 2-10V DC as an input. The 0-10V DC utput is generated directly n the cntrl bard at terminals VO+ and VO-. Mtr Cntrl Pulse Width Mdulatin (PWM) Outputs: Prvides a 24V DC signal that can be used t drive an Electrically Cmmutated Mtr (ECM) at a prgrammed duty cycle. The duty cycle determines the n and ff time f a signal t the armature f the mtr. PWM utputs shuld be wired with 18 AWG shielded twisted pair cable. PWM utputs are lcated at terminals PxA and PxB. These shuld be wired directly t the cnnectr n the ECM fan mtr harness. MUA Interlck: The Make-Up Air (MUA) interlck is t prve that the safety cntrls (freezestat, smke detectr etc.) are satisfied, and the supply damper is pen. The MUA safety cnnectins shuld be wired in series t their zne based interlck assignment. If the system is supply share static r supply share dynamic, the supply interlck will nly be assciated with IL1A and IL1B. 24V DC Relay Outputs: Relay utputs are prgrammed fr varius different functinality. RO1 and RO2 can be used t activate a lighting circuit crrespnding t fan zne 1 and fan zne 2. RO3 can be used t give an indicatin that there is a fault n the bard. RO4 and RO5 can be used t activate a relay when the fans are in a particular state (see fan status activatin). RO6 is an indicatin f when either f the znes are n by mdulatin. In certain cases RO6 is used t drive the cling panel fan. End-Of-Line Resistrs: Several end-f-line resistrs are included in each panel. The purpse f the end-f-line resistr is t filter ut reflectins which can cause distrtin t the surce wavefrm. Be sure that the end f line is terminated t avid netwrk issues. They are typically plugged in at the factry n prt J3 r prt J4, r in the back f the first HMI. If anther HMI r ther equipment needs t cnnect t a prt ccupied by an end-f-line terminatr, it shuld be remved and placed n the HMI r equipment that became cnnected at the end f the Mdbus netwrk. Other: If ther pieces f equipment, such as a PCU Advanced Filter Mnitring (AFM) system, are cnnected t this panel, a Cat 5 cable will be used t run the Mdbus cmmunicatin between these devices. The cable shuld be plugged in prt J3 f the ECPM03 bard. The endf-line terminatrs shuld then be relcated frm J3 t the last device n the line. 8

9 Cmpnent Descriptin ECPM03 bard The ECPM03 is the main cntrl f the system. It receives all f the digital and analg inputs, and delivers all f the digital utputs fr external devices. Figure 4 - ECPM03 Bard Cnnectr Descriptins RJ45 Cnnectrs J1, J2 - Mdbus master netwrk cnnectrs, feed thrugh RJ45s, which cnfrm t the Mdbus pin ut fr RS485 2 wire differential Mdbus RTU standard. J1 and J2 are utilized fr Cmm Mdule and external BMS interface. N field wires shuld be cnnected t J1 r J2. J3, J4, J5: Mdbus slave netwrk cnnectrs feed thrugh RJ45s, which cnfrm t the Mdbus pin ut fr RS485 2 wire differential Mdbus RTU standard. See Mdbus cmmunicatin is nt cnfigured fr third party integratin withut additinal cmpnents. All CORE netwrk, PCU AFM, HMI, and VFDs reprt thrugh J3, J4 and J5. The rder f cnnectin is irrelevant. 9

10 Cnnectr J6 cntains factry nly wiring fr lw vltage cnnectins Pin 1-24V DC pwer input (psitive side) t the bard. Pin 2 thrugh pin 7 - Each pen cllectr relay utput (RO) surces 100 ma max and is suitable fr driving 24V DC relays r indicatr lamps. Pin 8 thrugh pin ma current inputs. 150 Ohm impedance t 24V DC grund pin 14. Pin 13 - Chassis grund cnnectin, this pin cnnects t the 24V DC grund thrugh a paralleled 1000pf 2000V capacitr and a 100k Ohm 1/4W resistr. Pin 14-24V DC pwer input (negative side) t the bard. Grund r cmmn side f the lw vltage circuitry. Cnnectr J7 cntains 120V AC cntrl cnnectr fr factry nly wiring Pin 1 - (IO1) utput and input, this pin can surce 120V AC and detect the presence f 120V AC. Pin 2 - (B1) input, this pin can detect the presence f 120V AC. Pin 4 - (SF1) utput, this pin can surce 120V AC. Pin 5 - (OV1) input, this pin can detect the presence f 120V AC. Pin 3 - (EF1) utput and input, this pin can surce 120V AC and detect the presence f 120V AC. Cnnectr J8 cntains 120V AC cntrl cnnectr fr factry wiring Pin 1 - (IO2) utput and input, this pin can surce 120V AC and detect the presence f 120V AC. Pin 2 - (B2) input, this pin can detect the presence f 120V AC. Pin 4 - (SF2) utput, this pin can surce 120V AC. Pin 5 - (OV2) input, this pin can detect the presence f 120V AC. Pin 3 - (EF2) utput and input, this pin can surce 120V AC and detect the presence f 120V AC. 10

11 Cnnectr J9 cntains 120V AC cntrl cnnectr fr factry nly wiring Pin 1 - (N1) this is the neutral r return path fr the detectin f 120V AC by the input pins. It wuld be cnnected t the neutral side f the 120V AC supply. Pin 2 - (AR1) input, this pin can detect the presence f 120V AC. Pin 3 - (GAS) utput, this pin can surce 120V AC. Pin 4 - (KTS) input, this pin can detect the presence f 120V AC. Pin 5 - (KS) utput, this pin can surce 120V AC. Pin 6 - (ST) utput, this pin can surce 120V AC. Pin 7 - (PCU) input, this pin can detect the presence f 120V AC. Pin 8 - (H1) this is the 120V AC 50/60Hz input t the bard, it feeds thrugh an n bard 4 Amp Sl-Bl fuse and is used t surce 120V AC t all the pins described as 120V AC utputs. The ttal current draw f all the 120V AC utputs must nt exceed 4 Amps. Cnnectr J10 cntains lw vltage field wiring cnnectins Pin 1 thrugh pin 16 - thermistr prbe inputs. 10k type B thermistrs are cnnected t these inputs. Pin 17, 19, 21, 23, 25, and 27 - surces 24V DC which is current limited thrugh an n bard 200 ma PTC Ply-Fuse. This is the high side f the pulse with mdulated utputs, and lw vltage inputs listed belw. Pin 18, 20, 22, and 24 - Open cllectr PWM utputs, 100 ma max each. Suitable fr driving the pt-islated PWM speed cntrl inputs f EC mtrs. Pin V DC utput, 5 ma max, suitable fr driving instrumentatin inputs. Pin 30 - negative, cmmn r grund side f the abve 0-10V DC utput. Pin V DC input, 10k Ohm impedance t grund r cmmn. Pin 32 - negative, cmmn r grund side f the abve 0-10V DC utput. Pin 26, 28 - lw vltage inputs, suitable fr detecting dry cntact clsures with pins 25, 27 abve. Cnnectr J11 factry prgramming nly, Zilg ZDI micrcntrller debug/prgramming interface Pin 1-3.3V DC Pin 2 - reset Pin 3 - Gnd Pin 4 - DBG input Pin 5 - Gnd Pin 6 - NC 11

12 Variable Frequency Drive (VFD) Variable frequency drives change the speed f 3-phase mtrs by changing the frequency signal sent t the mtr. Refer t the factry wiring schematics t determine which fans are cntrlled by variable frequency drives. VFDs are referenced n the wiring schematics as SM-x. Tw RJ-45 plugs are used t cnnect the drives t each ther and t the ECPM03 cntrl bard thrugh Cat 5 cables. The lad wiring frm variable frequency drives must be run in its wn cnduit. Each mtr shuld nt share lad wiring cnduit with any ther mtr cvered by a variable frequency drive. VFD Installatin Instructins Input AC Pwer and Output Pwer Input AC Pwer 1. Circuit breakers feeding the VFDs are recmmended t be thermal-magnetic and fast acting. They shuld be sized 1.25 t 1.5 times the input amperage f the drive. Refer t the installatin schematic fr breaker sizing. 2. Each VFD shuld be fed by its wn breaker. If multiple VFDs are t be cmbined n the same breaker, each drive shuld have its wn prtectin measure (fuses r miniature circuit breaker) dwnstream frm the breaker. 3. Input AC line wires shuld be run in cnduit frm the breaker panel t the drives. AC input pwer t multiple VFDs can be run in a single cnduit if needed. 4. The VFD shuld be grunded n the terminal marked PE. STOP! DO NOT cnnect incming AC pwer t utput terminals U, V, W. Severe damage t the drive will result. Input pwer must always be wired t the L terminal cnnectins (L1, L2, L3) Output Pwer Figure 5 - Supply VFD Mtr wires frm each VFD t its respective mtr MUST be run in a separate steel cnduit away frm cntrl wiring and incming AC pwer wiring t avid nise and crsstalk between drives. Lad reactrs: If the distance between the VFD and the mtr is great, a lad reactr shuld be used between the VFD and the mtr. The utput reactr shuld be sized accrdingly. 208/230V Lad reactr shuld be used when distance exceeds 250 feet. 460/480V Lad reactr shuld be rdered when distance exceeds 50 feet. 575V Lad reactr shuld be rdered when distance exceeds 25 feet. If the distance between the VFD and the mtr is between 500 and 1000 FT, a dv/dt filter shuld be used. N cntactr shuld be installed between the drive and the mtr. Operating such a device while the drive is running can ptentially cause damage t the pwer cmpnents f the drive. When a discnnect switch is installed between the drive and mtr, it shuld nly be perated when the drive is in a STOP state. 12

13 Variable Frequency Drive Parameters Variable frequency drive parameters can be changed with the buttns n the face f the drive. Only parameters P107 (line vltage selectin) and P108 (mtr verlad) shuld be adjusted in the field, if needed. All ther settings can be adjusted thrugh the HMI. T enter the PROGRAM mde t access the parameters: 1. Press the Mde (M) buttn. 2. The display will read P100. If it prmpts fr a passwrd (PASS), use the Up and Dwn buttns t scrll t the passwrd value (the factry default passwrd is 0225 ) and press the Mde (M) buttn. Once the crrect passwrd is entered, the display will read P100, which indicates that the PROGRAM mde has been accessed at the beginning f the parameter menu. 3. Use the Up and Dwn buttns t scrll t the desired parameter number. 4. Once the desired parameter is fund, press the Mde (M) buttn t display the present parameter setting. The parameter value will begin blinking, indicating that the present parameter setting is being displayed. The value f the parameter can be changed by using the Up and Dwn buttns. 5. Pressing the Mde (M) buttn will stre the new setting and exit the PROGRAM mde. T change anther parameter, press the Mde (M) buttn again t re-enter the PROGRAM mde. If the Mde (M) buttn is pressed within 1 minute f exiting the PROGRAM mde, the passwrd is nt required t access the parameters. After ne minute, the passwrd must be re-entered in rder t access the parameters again. P100 is hw the user sets the VFD start cntrl. The user may set this t 0 (default) and may use the RUN buttn t start the drive. Setting 4 allws the start cntrl t be switched between a terminal strip and lcal keypad. P102 is the minimum frequency setting based ff f mtr and fan limitatins. P103 is the maximum frequency setting based ff f mtr and fan limitatins. The hertz cannt g belw the minimum frequency (P102). P107 is set t 0 (Lw) if mtr vltage is 120V AC, 208V AC r 400V AC. P107 is set t 1 (High) if mtr vltage is 230V AC, 480V AC r 575V AC. P108 is calculated as Mtr FLA x 100 / Drive Output Rating available in Table 3. P167 is the rated mtr frequency fr standard applicatins. The base frequency default setting is 60 Hz. P194 = Passwrd 0225 P410 = Mdbus Address f the VFD. P500 parameter prvides a histry f the last 8 faults n the drive. It can be accessed withut getting int PROGRAM mde. P512 is fr checking heat sink temperature. NOTE: P108 shuld nt be adjusted unless the mtr FLA des nt match the nameplate FLA as specified in the field wiring schematics. Refer t VFD manufacturer manual fr further details Table 2 - VFD Fault List 0 N Fault 12 Phase Lst 1 IGBT Temperature Fault 13 External Fault 2 Output Fault 14 Cntrl Fault 3 Grund Fault 15 Start Fault 4 Temperature Fault 16 Incmpatible Parameter Set 5 Flying Start Fault 17 EPM Hardware Fault 6 High DC BUS Internal Fault 7 Lw DC BUS 28 Remte Keypad Lst 8 Overlad Fault 29 Assertin Level Fault 9 OEM Fault Internal Fault 10 Illegal Setup Fault 34 Cmm. Mdule Failure 11 Dynamic Brake Fault Netwrk Fault 13

14 ACTECH SMV VFD Table 3 VFD Crss-Reference Table HP Part Number Vlts 1Ø Input 3Ø Input Input Amps 1Ø 120VAC Input Amps 1Ø 240VAC Output Amps Breaker 1Ø 120VAC Breaker 1Ø 240VAC 0.33 ESV251N01SXB /240V X ESV371N01SXB /240V X ESV751N01SXB /240V X ESV112N01SXB /240V X HP Part Number Vlts 1Ø Input 3Ø Input Input Amps 1Ø Input Amps 3Ø Output Amps Breaker 1Ø Breaker 3Ø 0.5 ESV371N02YXB V X X ESV751N02YXB V X X ESV112N02YXB V X X ESV152N02YXB V X X ESV222N02YXB V X X ESV402N02TXB V X ESV552N02TXB V X ESV752N02TXB V X ESV113N02TXB V X ESV153N02TXB V X ESV751N04TXB V X ESV112N04TXB V X ESV152N04TXB V X ESV222N04TXB V X ESV402N04TXB V X ESV552N04TXB V X ESV752N04TXB V X ESV113N04TXB V X ESV153N04TXB V X ESV183N04TXB V X ESV223N04TXB V X ESV751N06TXB V X ESV152N06TXB V X ESV222N06TXB V X ESV402N06TXB V X ESV552N06TXB V X ESV752N06TXB V X ESV113N06TXB V X ESV153N06TXB V X ESV183N06TXB V X ESV223N06TXB V X

15 Electrnically Cmmutated Mtr (ECM) Speed Cntrl External PWM Signal The ECPM03 bard cntains fur PWM utputs which can be used t cntrl the speed f an Electrically Cmmutated Mtr (ECM). These PWM utputs are lcated at cnnectr J10 pins P1A/B, P2A/B, P3A/B, and P4A/B. The PWM signal is a 24V DC utput signal that sends a duty cycle pulse. This duty cycle is the percentage f time a digital signal is n during an interval r perid f time. This is used t cntrl the speed f the ECM. Adjusting Jb Parameters The ECM High Speed, ECM Lw Speed, ECM CFM can be changed and accessed frm the HMI t adjust the perating speed f the ECM. Fr a mre infrmatin and hw t access the parameters, refer t Mtr Cntrl sectin in Factry Optins (page 25). ECM Installatin Instructins It is recmmended t use Shielded Twisted Pair (STP) wire fr the cmmunicatin wiring f the signal frm the ECPM03 bard s PWM signal cnnectin (PxA and PxB) t the input speed cntrl f the ECM. PxA references the psitive signal and PxB references the negative signal. If using a different type f wiring, the wire shuld be rated fr utdr weather cnditins, sunlight resistant, and perate within a temperature range t withstand minimum and maximum ambient temperatures f the jb site. If the ECM requires prving, a current sensr is used t mnitr the amperage f the mtr lad. Separate wiring (preferably STP) shuld be used t run the 4-20 ma signal frm the current sensr t the ECPM03 bard. Pwer wiring frm breaker is directly fed t the fan and des nt need t be ran thrugh the Electrical Cntrl Package (ECP). The fan unit will be shipped with pwer wiring and cmmunicatin wiring fed t an internal junctin bx (J-Bx). The fan is shipped with STP wire which is used t wire t a remte PWM signal. Pwer the unit ff. Remve tp cver frm fan. Remve J-Bx cver t access wiring cnnectins. The STP wire is cnnected t the cmmunicatin wiring f the mtr using wire nuts in the junctin bx. If a preset length f STP is prvided, it will be cnnected t wiring lcated in junctin bx frm the factry. If wiring is nt cnnected frm the factry, cnnect the red wire t the psitive PWM signal and the black wire t the negative PWM signal. Reference schematics fr all wiring cnnectins (PxA and PxB). Run STP wiring thrugh the cling tube and alng the pwer wiring f the fan, secure the tw tgether with zip ties. Ensure there is enugh slack fr the fan t hinge pen and clse freely. Figure 6 ECM Fan Wiring Exhaust Fan Wiring Shwn. Supply Fan Wiring Will Vary. Remve Tp Cver t Access Wiring Tp Cver Pwer and Cmmunicatin Wiring (Prvided) Fan Mtr Cling Tube STP Wiring Current Sensr (ptinal) Pwer Wiring t Breaker J-Bx STP Wiring Shuld be Cnnected t the ECPM03 PWM Signal Terminals (PxA/PxB) 15

16 HMI The HMI is designed t withstand grease and water. The main HMI is nrmally installed n the face f the hd r utility cabinet. HMIs have a builtin temperature sensr, which is typically used t help mnitr r cntrl the autmatic functins f the unit. Figure 7 - HMI The interface is cnnected t the ECPM03 thrugh a Cat 5 cable. If the interface is installed n the face f the hd, a high temperature Cat 5 cable is used. The HMI can be munted t a standard 2-gang junctin bx. D nt use junctin bxes with runded crners. If the HMI is nt attached t the hd, the HMI can be used as a rm temperature sensr fr a fan zne. If the HMI is used as a temperature sensr, d nt munt the HMI n the hd t avid false temperature readings. It is suggested that the HMI be munted in a wall-munted gang bx away frm external heat surces. Temperature Sensr The temperature sensr is a 10K hm thermistr. The sensr gives cnstant feedback t the cntrl bard. One sensr is installed in every exhaust riser fr packages which include the thermstatically cntrlled fan ptin. Figure 8 - Temperature Sensr There can be a maximum f 32 sensrs in the system (including the rm temperature sensrs). Only a maximum f 8 sensrs are cnnected t the ECPM03 bard, nrmally ne rm temperature sensr and then ther temperature sensrs. If mre temperature sensrs are needed, an ECPM03EX bard will need t be installed. Each ECPM03EX bard can cnnect up t 8 additinal temperature sensrs. Rm Temperature Sensr This temperature sensr is a 10K hm type-2 thermistr. The sensr prvides rm temperature reading t the cntrl bard. The sensr shuld be installed n a wall within the space but nt directly under the hd r clse t an appliance. Sensr readings may be affected by heat. Figure 9 - Rm Temperature Sensr Typically, a system will have ne rm temperature sensr. Hwever, systems cnfigured with 2 fan znes have the ptin t be rdered with 2 rm temperature sensrs, ne fr each zne. They shuld be munted in the space accrdingly. D nt install the sensr n the ceiling r at a lcatin that will nt be an accurate representatin f the ambient rm temperature. 16

17 Cntactr(s) A cntactr is an electrically cntrlled switch used fr cntrlling the flw f electricity t an electrical circuit. These can be used t cntrl electric mtrs, lights, and ther electrical lads. Figure 10 - Cntactrs Overlads Overlad relays are devices that are generally cnnected t a cntactr. These relays will actuate a set f cntacts if high current draw is detected n the pwer flwing thrugh the cntactr. They are required fr all 3-phase mtr applicatins, and all single phase mtr applicatins 2 HP and abve. Terminals 97 and 98 prvide nrmally pen cnnectins and 95 and 96 prvide nrmally clsed cnnectins. These terminals will activate when the verlad circuit is tripped. Figure 11- Overlad Relay Current Sensr The current sensr is used t cnvert the amperage reading frm the lad t a 4-20mA signal. This signal is used fr prving applicatins f Electrnically Cntrlled Mtrs (ECM) and cntactr cntrlled mtrs. Current sensrs are nly required fr nn-vfd equipped fans. Figure 12 - Current Sensr 17

18 Dry Cntacts Dry cntacts are used t prvide nrmally pen r nrmally clsed pints f wiring when the relay is activated. Depending n which ptins are included with the panel, it may be cnfigured with dry cntacts that turn ON/OFF with FIRE, ON/OFF with SUPPLY FAN, ON/OFF with EXHAUST FAN. There will be at least tw cntacts (a single relay) fr single zne, r up t fur cntacts (tw relays) fr tw znes. Figure 13 - Dry Cntacts Wiring Reference DRY CONTACTS (SHOWN DE-ENERGIZED) 14 AWG YW 14 AWG 14 AWG YW YW 14 AWG 14 AWG YW YW Cling Panel Fan If the package is supplied with a VFD, there will be a cling panel fan munted in the electrical cntrl enclsure. When the VFD is running, the cling fan will be activated. The cling panel fan will be cnnected t EF1 if there is ne zne. If there are tw znes, then the fan will run ff f a 24V DC relay driven by RO6. The cling panel fan will be cnnected with 120V AC using the nrmally pen dry cntacts. Figure 14 - Cling Fan 18

19 OPERATION NOTE: FIRE system must be in ARMED state befre prceeding (C1 terminal blck must have cntinuity with AR1 terminal blck). Once all required cnnectins have been cmpleted as indicated n the installatin schematic, startup can begin. Apply pwer t the panel and fans. The ECPM03 bard and the HMI(s) will pwer up. If the unit des nt pwer up crrectly, check all pwer cnnectins. Verify that there are n alarm message(s) displayed n any f the HMI screens. If there are alarms present, yu can press the MUTE buttn t silence the alarm and then wrk t reslve them. The HMI has 4 buttns; a functin is displayed adjacent t each buttn n the LCD. These functins will change depending n the status f the panel. If n text is adjacent t the buttn, it des nt have a functin. Figure 15 - HMI Buttn Reference Typically LIGHT and FAN functins are shwn n the bttm 2 buttns. The status f thse elements is shwn by the shading used inside the bx assciated with the functin. An unshaded bx arund the FAN functin means that the fans are turned ff. A dark bx arund the FAN functin means that the fans are turned n. The same applies t lights. NOTE: Fr the rest f the dcument, the term buttn will be used t refer t either the actual buttn r the functin assciated with it. Buttn Functin The center fur lines f the HMI are reserved fr displaying infrmatinal r fault messages. When a fault ccurs, an audible alarm is triggered and a message is displayed n the HMI(s). The audible alarm can be silenced by pushing the MUTE buttn that appears n the tp right crner. Press the LIGHTS ON buttn t energize the hd lights. If the lights d nt cme n, make sure the light bulbs are installed and/r check the lighting circuit. T dim the lights, press and hld the LIGHTS ON buttn fr 3 secnds. See Light Brightness (page 51) Press the FANS ON buttn t energize the fans. When dynamic mde and prep mde are enabled, pressing the PREP OFF buttn will turn prep mde ff and put the system int mdulatin mde, see Dynamic Fan Zne (page 41). If cking appliances are cnnected t an electric gas valve, then the electric gas valve is cntrlled by the cntrl package. The GAS/GAS RESET buttn will nly shw if the Gas Valve Optin is set t YES. The gas valve can be turned n by pressing the GAS RESET buttn n the tp right crner f the HMI. If the cntrl package includes the CORE Appliance Fire System, On-bard wash, r Electric Wet Chemical with Self-Cleaning a WASH buttn will be displayed n the HMI. Push the buttn t start the wash cycle. Water will be sprayed in the plenum and duct f the hd and surfactant will be injected every minute during the wash. The wash cycle will stp when the wash timer expires r when the STOP WASH buttn is pressed. Make sure Hd filters remain in place during the wash cycle. If On-bard wash is available, the user may set the surfactant injectin duratin between 1 t 15 secnds during wash cycles. If the Prving ptin is enabled, a calibratin step is required at initial startup. Please refer t the Prving Enabled (Optinal) (page 43) sectin fr further details abut this functin. T perfrm the calibratin, refer t Prving Calibratin (page 20) in the Cnfiguratin sectin. 19

20 ECPM03 LCD Display The ECPM03 bard allws the user t mnitr the system and cnfigure a brad range f ptins assciated with the functinality f the system. Figure 16 - LCD Screen The ECPM03 LCD has 4 buttns fr navigatin: MENU, UP, DOWN, ENTER. When in cnfiguratin mde, the fur buttns n the HMI will be labeled the same. The MENU buttn typically takes yu up ne level in the menu tree while the ENTER buttn takes yu dwn ne level. UP and DOWN navigate thrugh the same level f the menu tree and als allws the user t change the value f a parameter. NOTE: A rebt f the bard will cause the electric gas valve (if equipped) t shut ff. Cnfirm that gas/pilt lights are re-lit if necessary. It will als cause the VFDs t stp if nt in aut mde. The items belw can be accessed thrugh the ECPM03 LCD: - Temperature - This allws the user t view all temperatures measured by the rm, duct and temperature sensrs. - Faults - This allws the user t View Faults r Clear Faults. - System Bypass - This ptin is designed t bypass the system and have the fans running at their max designed CFM. This functin can be utilized fr Test and Balance purpses. Starting frm the main menu, press the DOWN buttn until the screen displays System Bypass. Press the ENTER buttn. Press the UP r DOWN buttns t activate r deactivate system bypass. Press enter t save the selectin. - Fan Mnitring: Fan Frequencies and Mtr Amps - Starting frm the main menu, press the DOWN buttn until the screen displays Fan Mnitring. Press the ENTER buttn. Press the UP and DOWN buttns t alternate between Fan Frequencies and Mtr Amps. Press ENTER fr either ne t view Frequency f each VFD r amps drawn by the mtr n each fan. NOTE: Fans cntrlled by cntactrs r via PWM utput will nt have an amp r frequency value. - Prving: Calibratin - When prving is enabled, Calibratin is required at startup. T perfrm the calibratin prcedure, make sure a Test and Balance has been perfrmed n the entire system first. Filters shuld be in place. Starting frm the main menu, press DOWN until the screen displays Calibratin. Press ENTER. The screen shuld display Prving Calib. Calibrate? Press ENTER again t start the calibratin prcess which may take up t five minutes. Press MENU nce when calibratin is cmplete. If calibratin is unsuccessful, the message Calibratin Fail will appear. Make sure the VFDs are running and the Make-Up Air (MUA) interlck signal is wired crrectly t ILxA ILxB. 20

21 Changing Time Zne ID Use the ECPM03 bard menu t change the time zne. Use the UP r DOWN buttns t scrll t the Date/Time menu. Press ENTER. The current time zne parameter is shwn. Press UP r DOWN. Change Time Zne? is nw displayed. Press ENTER. Scrll until the crrect time zne is fund. Figure 17 - Time Zne The Offset parameter is based ff f Universal Crdinated Time (UTC). Time znes that bserve Daylight Savings Time (DST) are prgrammed t fllw this schedule. Time znes that d nt bserve DST, are prgrammed t fllw their standard time setting. The mst cmmn time znes used are: ID: 3 (UTC -10:00) Hawaii Time (DST - N) ID: 4 (UTC -09:00) Alaskan Time (DST - Yes) ID: 6 (UTC -08:00) Pacific Time US & Canada (DST - Yes) ID: 7 (UTC -07:00) Muntain Time Arizna (DST - N) ID: 9 (UTC -07:00) Muntain Time US & Canada (DST - Yes) ID: 11 (UTC -06:00) Central Time US & Canada (DST - Yes) ID: 16 (UTC -05:00) Eastern Time US & Canada (DST - Yes) HMI Cnfiguratin Cnfiguring settings is dne thrugh the HMI by pressing the tp tw buttns n the HMI. T set the HMI number r t adjust the screen cntrast, press the bttm tw buttns simultaneusly n the HMI faceplate. Use the UP and Dwn buttns t select the parameter that will be adjusted. Press Enter t select the highlighted parameter. Setting the HMI number cnfigures the Mdbus address fr that HMI. T change the cntrast, select Advanced Optins. The user may adjust the setting frm 0 t 10. Setting the cntrast t 0 is the lwest setting available and 10 is the highest cntrast setting available. The factry default cntrast setting is 5. Passwrds T access the Cnfiguratin fr Factry Optins, the passwrd 1111 must be used. T access the Cnfiguratin fr Mtr Cntrl, the passwrd 1111 must be used. T access the Cnfiguratin fr Fire Optins, the passwrd 1234 must be used. After changing parameters in the cnfiguratin menus, the user needs t press MENU multiple times n the HMI until the screen displays SAVE CHANGES? The screen will display: DISCARD Pressing the DISCARD buttn will erase any parameter changes made in the HMI during this time. This will nt erase parameter changes made previusly. CANCEL Pressing CANCEL will take yu back t the ptins settings. This will nt discard any parameter changes made. SAVE Pressing SAVE, the screen will display Saving Wait fr rebt. As indicated, the prcessr will rebt. This allws the bard t crrectly prcess the parameters changed. 21 Figure 18 - Setting and Saving Changes

22 All the items belw are accessed by putting the HMI int Cnfiguratin mde. Optins Bard Restart Changing the fllwing settings will cause the bard t restart: Enable/Disable CORE Supply Share Static Enable/Disable PCU CORE Supply Share Static Speeds Enable/Disable Cre Ansul Supply Share Dynamic Wash Number Of Light Znes Enable/Disable Hd Recvery Cil Wash Speed % Of Fan High Speed On-bard Wash Fan Directin Sequential CORE Wash Dim Delay Prving Enable Fan Zne Assignments Celsius/Fahrenheit Number Of Temp Sensrs Lights During Fire Number Of HMIs Supply During Fire Number Of Fan Znes Gas Valve Enable VDC Output Type Occupied Fans On Number Of PCUAFM Kill Switch Enable External Input Gas Fllw Fans Number Of EXH VFDs Shunt Fllw Fans Number Of SUP VFDs Dim Enable Number Of EXH ECMs Auxiliary Interlck Number Of SUP ECMs Lw Surfactant Shut-dwn VDC Output Range Language Exhaust During Fire Current Sensr Prving % Fan CFMs Fan Lw Frequency/Speed Fan High Frequency/Speed Min Prep Frequency/Speed Fan Cntrller Type VFD Prving % IO Delay Fan Zne Static/Dynamic Cnstant Transfer CFM? Prep Enabled IO High Speed? Independent Light Cntrl? Cl Timer HMI Fan Zne Assignment HMI Enable Light Switch HMI Enable Fan Switch Changing the fllwing ptins will nt cause the bard t restart: Prep Offsets Manual T Aut Fans Time Temp Sensr Offsets Max Air Time Temp Sensr Assignments Wash Time Fan Mdulatin Autwash Min Fan Runtime Min Rm Temp Autwash Min Interval Time Preset Rm Temp Fan Status Relays Hysteresis Temperature CORE Zne Assignments Hysteresis Time Unccupied Offset Sequential Wash Delay Number Of Light Znes Time Zne ID Hd Recvery Cil Temp All Znes On During Wash 22

23 Bard Settings Optins Allws the user t set preferences fr the system. Setting defaults will vary depending n hw the package was rdered frm the factry. Language (Factry default is English) The user may set the language between English r Spanish. Temperature Units (Factry default is Fahrenheit) The user may set temperature units t Fahrenheit r Celsius. HMI Dimming? This ptin allws the backlight n all HMIs t turn ff whenever a timer is satisfied. The timer is refreshed every time HMI buttn is pressed. HMI Dim Delay Available if HMI dimming is set t On. Allws user t set dimming time preference fr HMI. Is Sequential Wash Enabled? Available if CORE is enabled. Wash each individual CORE system with sequential delay. Sequential Wash Delay Available if CORE is enabled. Allws user t set a time delay between wash cycles. Sequential Wash Bth Znes Available if CORE is enabled. The wash cycle will wash each zne ne at a time. Fan Status Relay 4 / Fan Status Relay 5 Zne 2 ffers the same status selectins as Zne 1. When ne f the status ptins are selected, the relay will utput a signal t the fan status light. RO Disabled Zne 1 Prving Fault Zne 1 Prving Calib Zne 1 System Bypass Zne 1 Max Air Zne 1 Wash Zne 1 External Zne 1 Temperature Zne 1 Occupied Zne 1 BMS Fans Zne 1 IO Zne 1 Fans Buttn Zne 1 BMS Prep Zne 1 Prep Buttn Zne 1 Prep Temp Zne 1 HRC Defrst Scheduling? Allws the user t set scheduling t be active. Zne 2 (Same selectins as Zne 1) Zne 1 Any Zne 2 Any Zne 1 and 2 Any Zne 1 Any Prep Zne 2 Any Prep Zne 1 and 2 Any Nn Prep Occupied Fans On Allws the user t set the fan zne t activate during the ccupied time setting. Unccupied Offset This allws the user t add an unccupied ffset temperature range (0-30 F) n tp f the ther system ffset settings. Use this setting t prevent false fan activatin during an unccupied time range. 23

24 Mtr Cntrl Mtr Cntrl is visible when a fan is cntrlled by a VFD r ECM. The mtr cntrl menu allws the user t access the cntrl settings fr the mtr. The selectable mtrs are dependent n the number f Exhaust VFDs, Supply VFDs, Exhaust ECMs, and Supply ECMs. If the fan mtr unit is assigned t a dynamic zne, see Fan Zne Set t Dynamic lcated in the HMI Menu Tree (page 31). If the fan mtr unit is assigned t a static zne, see Fan Zne Set t Static lcated in the HMI Menu Tree (page 31). Certain parameters may need t be adjusted in the field if there is an existing mtr n the jb site, see belw parameters marked with an (*). EXH VFD # Min Prep Frequency (prep enabled) High Frequency* Lw Frequency* SUP VFD # High Frequency* CFM* EXH ECM # Min Prep Speed (prep enabled) High Speed* Lw Speed* CFM* Mdulatin Directin (Rtatin f mtr) Directin (Rtatin f mtr) CFM* Mdulatin SUP ECM # High Speed* CFM* VDC Output Type Light Cntrl Zne 1 Supply High Speed* CFM* Zne 1 Exhaust Min Prep Speed (prep enabled) High Speed* Lw Speed* CFM* Mdulatin Tt XFR (Ttal Transfer) Rati Zne 1 Sup (Supply) CFM Rati Zne 1 Exh (Exhaust) CFM Rati Zne 1 Nne Min Prep Frequency (Factry Default: 15Hz) This ptin is nly visible when Prep Time Mde is enabled. Its maximum value is the minimum f the lw frequencies f all the fans cntrlled by the package and minimum value is 10Hz. 24

25 Factry Optins This sub-menu is Passwrd prtected (1111). # Fan Znes (1 r 2) This functin allws the user t set the number f fan znes in the system. This can be cnfigured t 1 r 2 fan znes. Certain features will restrict the number f fan zne selectins. The External Cntrl and On-bard Wash features will restrict the system t 1 fan zne. The Supply Share Static and Dynamic will restrict the system t 2 fan znes. Fan Zne Cnfig This allws the user t set varius cnfiguratins in the fan zne. Is Dynamic? Yes/N ptin. When the zne is set t dynamic and the mtr is n a VFD/PWM, it will mdulate based ff f temperature. When the zne is set t static (Is Dynamic? set t n), the VFD/PWM will nly perate at ne speed n activatin. Is Prep Enabled? (Optin is visible when zne is dynamic) Yes/N ptin. Preparatin mde is available fr mrning peratin when appliances are ff r when very light fd preparatin is perfrmed. Dedicated make-up air will be lcked ut nly allwing the use f transfer air during this mde. The speed f the exhaust fan(s) in Preparatin Time is calculated autmatically and is equal t the speed that will prduce the same amunt f CFM than the Transfer CFM when the fans are running in full speed in nrmal peratin. If there is n dedicated supply fan in the system, the exhaust fans will run at the set high frequency divided by 4 (typically 15 Hz). NOTE: If the calculated value falls belw the set minimum frequency, then the value will be adjusted t the lwest allwable frequency. Cnstant Transfer CFM? Yes/N ptin. This feature alters the calculatin fr supply frequency fr a dynamic zne. It will make the difference between CFMs entering the building and CFMs leaving set t zer. Independent Light Cntrl? Yes/N ptin. The independent light cntrl feature allws fr the user t cntrl the lights frm the HMI. If independent light cntrl is disabled, the lights will autmatically activate whenever the fans activate. IO Delay This ptin is intended fr applicatins that require the fans t keep running fr a specific amunt f time after an external signal (BMS, machine, etc.) is turned ff. The delay time value may be set up t 18 hurs. The fans will remain n fr the set time after the external signal is de-energized. Preset Rm Temp 75.0 F (default). Allws the user t adjust Preset Rm Temperature. Minimum Rm Temperature 50.0 F (default). This prevents a system frm activating the fans unnecessarily due t a large gap between rm temperature and the thermstatic temperature sensrs. This ptin can als help alleviate fan activatin trubles with lwer temperature appliances, which are nt satisfying the minimum temperature requirements fr fan activatin. Maximum Rm Temperature F (default). When the rm temperature sensr reading is abve the maximum rm temperature set pint, the system will use the maximum rm temperature set pint verriding the rm temperature reading. This will prevent pr peratin when a rm temperature sensr receives a false high temperature reading that is nt a true representatin f the space rm temperature. Temp Hysteresis 2.0 F (default). The hysteresis is used t prevent the fans frm cycling n and ff when the temperature in the tempering space is near the activatin value. The fans will turn n when the duct temperature exceeds the activatin value, but they will nly turn ff when the duct temperature ges belw the activatin temperature minus the temperature hysteresis. Fr example, if the Activatin Temperature is at 85 F and Temperature Hysteresis is set t 2 F, the fans will turn n at 85 F and will turn ff at 83 F. 25

26 Hysteresis Timer 00:30:00 (30 minutes default). The hysteresis is used t prevent the fans frm cycling n and ff t ften due t small appliances generating just enugh heat t turn n the fans but nt enugh t keep them n fr a lng time. The hysteresis timer will maintain the fans n after they have been activated by temperature fr a minimum time set by this timer, even if the temperature in the duct cls back dwn. Is Max Air Enabled? (Optin is visible when zne is dynamic) Yes/N ptin. If Max Air is enabled, a MAX AIR Buttn will appear when the system is in mdulatin mde. If pressed, this will send the system int Maximum Air Mde. Max Air Time (Optin is visible when zne is dynamic) Max Air Timer maintains all exhaust and supply fans running at their maximum frequency fr the cnfigured time. Manual t Aut? Yes/N ptin. When the system is turned n manually (by buttn) a timer will start that sends the system int autmatic mde nce the timer is cmpleted (this is advised t be abut the length f time the restaurant will be pen). Exhaust Cntactr CFM/Supply Cntactr CFM (Optin is visible when zne is dynamic) The user can adjust the CFM frm 0-65,000 CFM. Cl Time (Optin is visible when zne is dynamic) The fans will g int cl dwn mde when the duct temperature ges belw the activatin pint minus the temperature hysteresis f 2 degrees. Fr example, if the activatin temperature is at 85 F and the hysteresis is set t 2 F, cl dwn mde will start at 83 F. IO High Speed Mde? (Optin is visible when zne is dynamic) Yes/N ptin. Enters high speed nce 120V AC is detected n IO input. The fans stay n fr as lng as the IO High Speed Timer is set. The 120V AC must be surced frm the same breaker as the cntrl pwer, terminal H1. Wash time 03:00 (minutes default) Autwash Min Fan Runtime (H) This is the minimum amunt f time the fans must be running fr autwash t ccur. Autwash Min Interval Time (H) Adjustable between 0-24 hurs. This is the minimum amunt f time between washes fr autwash t ccur. Wash Speed % Of Fan High Speed This percentage is used t calculate the fan speed f VFD r PWM cntrlled exhaust. The actual wash speed f each fan is determined by multiplying the wash speed percentage by the high frequency f the exhaust fan. # Light Znes (0-2) This allws the user t set the number f light znes. This feature allws fr the light znes t be independent f the number f fan znes. RO1 is used t activate a 24V DC relay t cntrl light zne 1. RO2 is used t activate a 24V DC relay t cntrl light zne 2. # HMIS (1-4) This allws the user t set the number f HMI(s) in the system. Each package shuld have at least ne HMI in the system t easily access features. The system can perate withut an HMI cnnected. HMI Cnfig This allws the user t select: Zne Assignment Assign the HMI t a fan zne. Enable Light Switch Yes/N ptin. Enable Fan Switch Yes/N ptin. Enable Temperature Sensr (internal t HMI). Yes/N ptin. # Temp Sensrs This menu is where the number f temperature sensrs in the system can be set. Only a maximum f 8 sensrs can be cnnected t the ECPM03 bard. If mre sensrs are needed fr the system, yu will need t add the ECPM03EX bard. Up t 32 sensrs can be added t the system. Temp Sensr Cnfig This allws the user t set varius cnfiguratins fr the temperature sensrs. See Temperature Selectin and Cnfiguratin (page 29) fr mre infrmatin. 26

27 # Exhaust VFD (0-8) This menu is where the number f exhaust VFDs cntrlled by the ECPM03 bard can be set. VFDs are cnnected frm the J3 prt n the ECPM03 using Cat 5 cable. Successive VFDs are daisy chained. The Mdbus address fr exhaust VFDs starts at 11 and ends at 18. The first VFD in the chain is defined as Mdbus address 11. The secnd VFD is assigned t Mdbus address 12 and s n. # Supply VFD (0-2) This menu is where the number f supply VFDs cntrlled by the ECPM03 bard can be set. VFDs are cnnected frm the J3 prt n the ECPM03 using Cat 5 cable. Successive VFDs are daisy chained. The Mdbus address fr exhaust VFDs starts at 21 and ends at 22. The first VFD in the chain is defined as Mdbus address 21. The secnd VFD is assigned t Mdbus address 22. # Exhaust ECM (0-4) This menu is where the number f exhaust ECMs in the system can be set. The PWM wiring is cnnected t PWM signals n the bard at cnnectr J10 pins P1A/B, P2A/B, P3A/B, and P4A/B. Only 4 ECMs may be assigned between the exhaust and supply. PxA is the psitive PWM signal and PxB is the negative PWM signal. # Supply ECM (0-4) This menu is where the number f supply ECMs in the system cntrlled by the ECPM03 bard can be set. The PWM wiring is cnnected t PWM signals n the bard at cnnectr J10 pins P1A/B, P2A/B, P3A/B, and P4A/B. Only 4 ECMs may be assigned between the exhaust and supply. PxA is the psitive PWM signal and PxB is the negative PWM signal. Is Prving Enabled? Enabling this ptin allws fr the user t cnfigure the minimum set pint that the mtrs can be cnsidered t be prven. These values can be changed at CS1 Prving percentage thrugh CS5 Prving percentage fr any current sensr. The VFDs set pint can be set under mtr cntrl. See HMI Menu Tree (page 31). # PCU AFM Defines the number f PCU AFM bards that cmmunicate back t ECPM03. This allws fr the DCV system t display any PCU AFM errrs n the HMI. Is On-bard Wash Enabled? Yes/N ptin. If this feature is enabled, the system will nly be allwed t perate with ne fan zne cnfiguratin. This enables cnnectr J8 n the electrical bard t be used fr wash cntrl. Cnnectr J8 is a five pin cnnectin. Pin EF2 is used t cntrl the ht water slenid. Pin SF2 is used t cntrl the surfactant pump. Pin OV2 is used t mnitr the liquid level sensr. Pin IO2 is used t prime the pump system. Surfactant Duratin (Optin is visible when On-bard Wash is enabled) - Allws the user t increase time setting fr surfactant injectin duratin. Fr heavy duty grease applicatins, increase the injectin duratin during wash cycles. Adjustable range frm 1-15 secnds. Disable Autwash Allws the user t disable the autwash functin. This functin shuld be disabled if wash is cntrlled thrugh a schedule. If n schedule is defined, autwash timers will need t be enabled. VDC Output Type The demand cntrl system prvides a 0-10V DC analg utput frm VO- and VO+ directly prprtinal t the calculated rati fr fan speed and light dimming cntrl. This utput can be cnfigured depending n the type f signal needed by the building management system r the equipment receiving it. The types f signal that are available: - Light Brightness = Vltage signal - Ttal Exhaust CFM Rati = Ttal Operating Exh CFM / Ttal Design Exh CFM - Ttal Supply CFM Rati = Ttal Operating Sup CFM / Ttal Design Sup CFM - Ttal Transfer CFM Rati = Ttal Operating Transfer CFM / Ttal Design Transfer CFM - Zne 1 r Zne 2 Exhaust - Zne 1 r Zne 2 Supply Ttal Exhaust CFM Rati culd be sent t a Rf Tp Unit prviding make-up air t the hd. 27

28 Ttal Transfer CFM Rati culd be sent t a HVAC unit indicating hw much transfer air is needed fr the kitchen. This selectin takes in cnsideratin the Preparatin Time Mde where the same amunt f transfer air is used when the fans are all running at maximum speed. Ttal Supply CFM Rati is nly available if a supply fan is present in the DCV system. In Preparatin Time, Ttal Supply CFM Rati wuld be 0. VDC Output Range VDC utput signal ptins are 0-10V DC r 2-10V DC. Prvides a linear representatin f exhaust r supply mtr speed. Supply Share Static Yes/N ptin. IL1A and IL1B must be jumped with a prving damper signal fr the supply fan t run. Setting up a 2 zne cnfiguratin: Cnsists f 1 supply fan and at least tw exhaust fans. When supply share static is n, there will be three Zne Supply % ptins available. The exhaust fans will run at the single speed defined by jb requirements. If the zne 1 fan is turned n, then the exhaust fan will turn n, and the supply fan ges t speed ne (Supply % EF1). If zne tw is n, then exhaust fan Zne 2 will turn n, and the supply fan speed ges t speed 2 (Supply % EF2). If bth zne 1 and zne 2 are n, then the supply fan will g t speed 3, (Supply % EF1 and EF2). Supply % EF1 This is the supply speed when Zne 1 is n. EF1 Only > 50% (typical). Supply % EF2 Supply speed when Zne 2 is n. EF2 Only > 50% (typical). Supply % EF1 and EF2 Supply speed when bth znes are n. This ptin is ideal fr using ne supply fan t prvide make up air t a building. The supply fan will run at the set speed based n which zne is currently n. EF1 and EF2 > 100% (typical). Supply Share Dynamic Yes/N ptin. This ptin is an adaptatin f supply share static where the fans will autmatically calculate the starting speed based n the fan CFM. The supply will apprpriately cmpensate fr the speed f either r bth exhaust. Mdbus This menu will allw yu t view the Mdbus address f the ECPM03 bard. This address shuld always be set t 59. D nt change this address. Lw Surfactant Shut-Dwn Yes/N ptin. This allws the user t have the system shutdwn when the surfactant level is lw with a CORE system. When the level is lw and activates the shut-dwn prcess, the gas utput signal will be de-energized and the kill switch will be de-energized. The shunt trip will be energized. External Cntrl When the external cntrl ptin is enabled, nly ne fan zne is allwed. Activating IO2 with a 120V AC is required t enable the 0-10V DC reference. If the 0-10V DC input is active, the user will be allwed t perate the fans frm an external cntrl device. The fans will start at a minimum f 18Hz. The fans will mdulate frm lw frequency t a higher frequency based n the vltage input. The frequency vltage input is 0V (lw) t 10V (high). Hd Recvery Cil Enable? Yes/N ptin. Allws the user t enable the Hd Recvery Cil (HRC) ptin, if applicable. When the appliances are nt in use and this ptin is enabled, the hd recvery cil temperature setting is used t perate the exhaust fans. The exhaust fans will remve cld air preventing damage t the hd recvery cil system. Hd Recvery Cil Temp 40.0 F (default). This is an adjustable setting that allws the user t set the HRC temperature set pint. The hd input cil and hd utput cil temperature sensr mnitrs the temperature in the duct and plenum. When the temperature drps belw the set pint, the exhaust fans will turn n and remve cld air frm the duct and plenum. The hd input and utput cils may nt be lcated by the HRC. Since these temperatures are used as reference pints, yu may want t set the temperature threshld higher as the temperature may be clder near the HRC. 28

29 Factry Reset This will allw the system t be restred t riginal factry settings. Temperature Selectin and Cnfiguratin Mnitring Sensrs Rm Temp Preset Temp Auxiliary Temp PSP Discharge ACPSP Discharge Cntact Mnitring Cntrl Sensrs Cntactr Zne 1 Riser Cntactr Zne 1 Capture Vlume Cntactr Zne 2 Riser Cntactr Zne 2 Capture Vlume VFD Riser Exhaust VFD Capture Vlume Exhaust ECM Riser Exhaust ECM Capture Vl Exhaust VDC Output Riser Exhaust VDC Output Capture Vlume Exhaust Hd Cil Input Hd Cil Output Each fan zne must have a rm temperature setting which is used fr temperature ffset calculatins. The ECPM03 bard can average HMI temperature sensrs, alng with ther rm tempering sensrs that are assigned t a zne. Rm Temperature A temperature sensr crrespnding t the zne. The system calculates the temperature ffset based n the temperature detected by the sensr. Preset Rm Temperature N temperature sensr is needed, the rm temperature is set t the preset temperature. Mnitring sensrs are nly used t give a status f the temperature reading. Auxiliary Temperature Sensr A thermistr sensr that may be externally r internally lcated in varius lcatins. PSP Discharge A thermistr sensr that mnitrs the discharge temperature in the Perfrated Supply Plenum (PSP) sectin f the hd fr Make-Up Air (MUA). ACPSP Discharge A thermistr sensr that mnitrs the AC discharge temperature in the ACPSP sectin f the hd fr cling the space. Cntact Mnitring The ECPM03 bard will mnitr when the cntactr pulls t activate the lad (i.e. appliance, fan, lighting, etc.). Cntrl sensrs are used as a feedback t the system n hw t perate based ff f the fan zne cnfiguratin. The riser and capture sensr name will crrespnd t its lcatin in the hd r plenum. These sensrs may be assigned t a cntactr zne r t a VFD/PWM exhaust fan cntrller. Multiple sensrs can be assigned t a specific mtr r zne. The highest temperature reading will activate all the fans n the particular zne. If the zne is dynamic, the fan assigned t the variable cntrlled fan will mdulate based n temperature assciated with the assigned temperature sensr. Additinal Cntrl Sensrs fr Defrst Cntrl Activatin (Hd Recvery Cil) Hd Cil Input A thermistr sensr that mnitrs incming water temperature n a hd recvery cil. If this temperature reaches a setpint the system will g int HRC Defrst Mde. Hd Cil Output A thermistr sensr that mnitrs utging water temperature n a hd recvery cil. If this temperature reaches a setpint the system will g int HRC Defrst Mde. 29

30 Fire Optins This sub-menu is Passwrd prtected (1234). Changes shuld nt be made after passing an inspectin. Is Gas Valve Enabled? This ptin will be enabled by default if the system is equipped with CORE Fire Prtectin System. This ptin prvides a 120V AC signal, which is wired frm the bard, t cntrl an electric gas valve. Shuts ff in critical cnditins when having gas flwing thrugh the system culd be dangerus. Is Kill Switch Enabled? This feature enables the KTS t activate as a kill switch r tamper switch input. The KTS input detects 120V AC, which will de-energize the Kill Switch utput (KS), de-energize the gas valve utput and energizes the 120V AC shunt trip. Is CORE Enabled? If a CORE Fire Prtectin System is cnnected t the DCV system, alarms frm the CORE system will autmatically be displayed n the HMI. Multiple CORE systems can be cnnected t the same DCV system. Refer t the CORE Manual fr setup f CORE Interlck Netwrk addressing t prevent cmmunicatin cnflicts. When the CORE system is left in test mde fr mre than 15 minutes the shunt trip will energize, the kill switch will de-energize, and the gas valve will de-energize t shut ff the gas supply. CORE Zne Assignment Available if CORE is enabled. Up t 15 CORE bards can be assigned. The znes are cnfigurable thrugh n the CORE Bard. Refer t the CORE manual fr setup. CORE Ansul Wash If CORE is enabled, then this ptin will be available. This ptin is based n whether an Electric Wet Chemical system includes self-cleaning. If the Electric Wet Chemical package with the selfcleaning ptin is available, this ptin is set t Yes. If the Electric Wet Chemical package des nt include self-cleaning, this ptin is set t N. All Znes On During Wash When a system uses ne CORE wash zne and tw fan znes, this ptin must be enabled. With this ptin, bth zne exhaust VFDs and ECMs will run at wash speed defined in fan cnfiguratin. Shunt Fllws Fans? If this ptin is enabled, the shunt trip will be energized whenever the fans are ff. This is meant t prevent electric cking appliances frm running when the fans are ff and is nly required in sme jurisdictins. Des Gas Valve Fllw Fans? This ptin is visible when Is Gas Valve Enabled is set t Yes r CORE is enabled. If this ptin is enabled, the gas valve is shut ff whenever the fans are ff and requires a reset when the fans are turned n. This is meant t prevent gas cking appliances t run when the fans are ff and is nly required in sme jurisdictins. NOTE: Gas Valve Reset buttn n HMI must be pressed and appliance pilts must be relit after each fan cycle when this ptin is enabled. Exhaust During Fire When Max Speed is set, the exhaust fans will be turned n in a fire cnditin at their maximum speed. When Cntinue is set, the exhaust fans will stay in whatever state they were befre the fire cnditin. When ff is set, the fans will be nt be active during a fire cnditin. Supply During Fire When this ptin is turned ff, the supply fans will be turned ff in a fire cnditin. When Max Speed is selected, the supply fans will turn n in a fire cnditin. Lights During Fire When this ptin is set t CONTINUE, the lights will cntinue their state during a fire. If the ptin is set t OFF, the lights will turn ff during a fire. 30

31 BOARD SETTINGS HMI Menu Tree NOTE: The ptin is set at the factry if a default is nt specified. LANGUAGE ENGLISH/SPANISH DEFAULT ENGLISH TEMPERATURE UNITS FAHRENHEIT/CELSIUS DEFAULT FAHRENHEIT HMI DIMMING? NO/YES HMI DIM DELAY 00:00 (MM:SS) DEFAULT 00:10 IS SEQUENTIAL WASH ENABLED? NO/YES SEQUENTIAL WASH DELAY 00:00 (HH:MM) DEFAULT 00:00 OPTIONS SEQUENTIAL WASH BOTH ZONES NO/YES FAN STATUS RELAY 4 ASSIGNABLE FAN STATUS DEFAULT ZONE 1 AND 2 ANY FAN STATUS RELAY 5 ASSIGNABLE FAN STATUS DEFAULT ZONE 1 AND 2 ANY SCHEDULING? NO/YES OCCUPIED FANS ON NO/YES UNOCCUPIED OFFSET RANGE: 0-30 F DEFAULT 15 F 31

32 BOARD SETTINGS Fan Zne Set t Dynamic ZONE ASSIGNMENT SELECT BETWEEN 1 OR 2 MIN PREP FREQUENCY RANGE: 10-30Hz DEFAULT: 15Hz HIGH FREQUENCY RANGE: LOW FREQ.-80Hz RANGE: 30Hz-HIGH FREQ. EXH VFD LOW FREQUENCY EXTERNAL CONTROL ENABLED CFM RANGE: ,000 MODULATION RANGE: 5-50 F DEFAULT: 30 F PROVING % RANGE: % DEFAULT: 80% MOTOR CONTROL PASSWORD 1111 DIRECTION ROTATION OF MOTOR ZONE ASSIGNMENT SELECT BETWEEN 1 OR 2 HIGH FREQUENCY RANGE: 15-80Hz SUP VFD CFM RANGE: ,000 PROVING % RANGE: % DEFAULT: 80% DIRECTION ROTATION OF MOTOR 32

33 BOARD SETTINGS Fan Zne Set t Dynamic cntinued: ZONE ASSIGNMENT SELECT BETWEEN 1 OR 2 MIN PREP SPEED RANGE: 30-50% DEFAULT: 30% HIGH SPEED RANGE: % EXH ECM LOW SPEED RANGE: 30%-HIGH SPEED CFM RANGE: ,000 MODULATION RANGE: 5-50 F DEFAULT: 30 F ZONE ASSIGNMENT SELECT BETWEEN 1 OR 2 MOTOR CONTROL SUP ECM HIGH SPEED RANGE: % CFM RANGE: ,000 ZONE ASSIGNMENT SELECT BETWEEN 1 OR 2 MIN PREP SPEED (ZONE EXHAUST) RANGE: 30-50% DEFAULT: 30% HIGH SPEED RANGE: % VDC OUTPUT LOW SPEED (ZONE EXHAUST) RANGE: 30%-HIGH SPEED CFM RANGE: ,000 (ZONE EXHAUST) RANGE: ,000 (ZONE SUPPLY) MODULATION (ZONE EXHAUST) RANGE: 5-50 F DEFAULT: 30 F 33

34 BOARD SETTINGS BOARD SETTINGS Fan Zne Set T Static ZONE ASSIGNMENT SELECT BETWEEN 1 OR 2 HIGH FREQUENCY RANGE: 20-80Hz EXH VFD PROVING % RANGE: % DEFAULT: 80% DIRECTION ROTATION OF MOTOR MOTOR CONTROL ZONE ASSIGNMENT SELECT BETWEEN 1 OR 2 HIGH FREQUENCY RANGE: 15-80Hz SUP VFD PROVING % RANGE: % DEFAULT: 80% DIRECTION ROTATION OF MOTOR ZONE ASSIGNMENT SELECT BETWEEN 1 OR 2 EXH ECM HIGH SPEED RANGE: % ZONE ASSIGNMENT SELECT BETWEEN 1 OR 2 MOTOR CONTROL SUP ECM HIGH SPEED RANGE: % ZONE ASSIGNMENT SELECT BETWEEN 1 OR 2 VDC OUTPUT HIGH SPEED RANGE: % 34

35 BOARD SETTINGS # FAN ZONES 1/2 FAN ZONE CONFIG SELECT FAN ZONE FAN ZONE 1/2 Refer REFER T Selectable TO PAGE 39 Fan Zne Optins # LIGHT ZONES 0-2 # HMIS 1-4 ZONE ASSIGNMENT FAN ZONE 1 / 2 HMI CONFIG SELECT HMI # TEMP SENSORS 1-32 ENABLE LIGHT SWITCH? ENABLE FAN SWITCH ENABLE TEMPERATURE SENSOR? NO/YES NO/YES NO/YES DEFAULT NO TEMP SENSOR 1 ASSIGNMENT REFER TO PAGE 29 FACTORY OPTIONS PASSWORD 1111 TEMP SENSOR CONFIG TEMP SENSOR 2 ASSIGNMENT OFFSET REFER TO PAGE 29 REFER TO PAGE 29 # EXHAUST VFD 0-8 PREP OFFSET REFER TO PAGE 29 # SUPPLY VFD 0-2 # EXHAUST ECM 0-4 # SUPPLY ECM 0-4 IS PROVING ENABLED? CS 1-5 PROVING % NO/YES RANGE: % DEFAULT: 80% #PCU AFM

36 BOARD SETTINGS IS ONBOARD WASH ENABLED? NO/YES SURFACTANT DURATION 1-15 SECONDS DEFAULT: 1 DISABLE AUTOWASH NO/YES VDC OUTPUT TYPE REFER TO PAGE 27 VDC OUTPUT RANGE 0-10VDC 2-10 VDC SUPPLY SHARE STATIC NO/YES SUPPLY % EF1 RANGE: 0-100% SUPPLY % EF2 RANGE: 0-100% SUPPLY % EF1 AND EF2 RANGE: 0-100% FACTORY OPTIONS SUPPLY SHARE DYNAMIC NO/YES AUX INTERLOCK NO/YES MODBUS LOW SURFACTANT SHUTDOWN NO/YES EXTERNAL CONTROL NO/YES HOOD RECOVERY COIL ENABLE NO/YES HOOD RECOVERY COIL TEMP RANGE: F DEFAULT: 40 F FACTORY RESET 36

37 SCHEDULING PRIME SURFACTANT BOARD SETTINGS IS GAS VALVE ENABLED? NO/YES IS KILL SWITCH ENABLED? NO/YES IS CORE ENABLED? NO/YES CORE ZONE ASSIGNMENT CORE NUMBER 1-15 CORE ANSUL WASH NO/YES FIRE OPTIONS PASSWORD 1234 ALL ZONES ON DURING WASH NO/YES SHUNT FOLLOWS FANS? NO/YES DOES GAS VALVE FOLLOW FANS? NO/YES EXHAUST DURING FIRE MAX SPEED/CONTINUE/OFF SUPPLY DURING FIRE OFF/MAX SPEED LIGHTS DURING FIRE OFF/CONTINUE PRIME SURFACTANT FOR 15 SECONDS WASH TIME 00:00-11:55 PM 12:00 AM DISABLED SELECT FAN ZONE FAN ZONE 1 SELECT DAY SUNDAY - SATURDAY OCCUPIED START TIME CHOOSE SCHEDULE A, B, C 00:00-11:55 PM 12:00 AM DISABLED DISABLED OCCUPIED END TIME CHOOSE SCHEDULE A, B, C 00:00-11:55 PM 12:00 AM DAY TO DAY NEXT DAY COPY SCHEDULE DAY TO WEEKDAYS DAY TO WEEK 37

38 PROVING DIAGNOSTICS Light Brightness Range: 5-100% Jb Site Specific HYSTERESIS TIME 00:00 MANUAL TO AUTO TIME 00:00 MAX AIR TIME 00:00 IO DELAY 00:00 AUTOWASH MIN FAN RUNTIME HH:MM:SS AUTOWASH MIN INTERVAL TIME 00:00:00 LIGHT TIMER AFTER WASH 00:00 TIME SINCE LAST WASH 00:00 CALIBRATE SYSTEM? 38

39 FAN ZONES Selectable Fan Zne Optins IS DYNAMIC? YES/NO IS PREP ENABLED? YES/NO CONSTANT TRANSFER CFM? INDEPENDENT LIGHT CONTROL? YES/NO YES/NO IO DELAY RANGE: 0-18 HOURS PRESET ROOM TEMP MINIMUM ROOM TEMPERATURE MAXIMUM ROOM TEMPERATURE RANGE: F DEFAULT: 75 F RANGE: F DEFAULT: 50 F RANGE: F DEFAULT: 120 F TEMP HYSTERESIS RANGE: 1-15 F DEFAULT: 2 F HYSTERESIS TIMER IS MAX AIR ENABLED? MAX AIR TIME MANUAL TO AUTO? EXH CONTACTOR CFM SUP CONTACTOR CFM RANGE: 5 SECONDS - 1 HOUR YES/NO RANGE: 1 MINUTE - 6 HOURS YES/NO RANGE: 0-65,000 RANGE: 0-65,000 DEFAULT: 30 MINUTES DEFAULT: YES DEFAULT: 30 MINUTES COOL TIME RANGE: 0-1 HOUR IO HIGH SPEED MODE? WASH TIME AUTOWASH MIN FAN RUN TIME AUTOWASH MIN INTERVAL TIME YES/NO RANGE: 1-10 MINUTES RANGE: 0-24 HOURS RANGE: 0-24 HOURS DEFAULT: 3 MINUTES WASH SPEED % OF FAN HIGH SPEED RANGE: 0-100% DEFAULT: 30% 39

40 Fan Cntrl The cntrl panel cntrls fans thrugh utputs EF1, EF2, SF1, SF2, PWM utputs, 0-10V DC utputs, and VFDs. Each panel may be cnfigured t utilize ne r mre f the abve fan cntrl methds. Sample Temperature calculatins: This is an example f a typical applicatin that the system will use t perate. Rm Temperature: 75 Temperature Sensr Prep Offset: 5 Temperature Sensr Offset: 10 Fan Zne Hysteresis: 2 (hysteresis fr each fan zne) Fan Zne Operating Range: 25 Preparatin Activatin Temperature: 75+5 = 80 Activatin Temperature: = 85 Hysteresis Temperature: 85-2 = 83 Maximum Temperature: = 110 Temperature Range: 85 t 110 Static Fan Zne Fans will activate when: The FANS ON buttn is pressed. If a temperature sensr assigned t the zne reads activatin temperature. IO input is activated. When fans are in Activatin Mde: Exhaust fans run at the cnstant mtr speed defined. Fans will run at this cnstant speed as lng as temperature is abve the hysteresis setting. The system will stay in activatin mde at a minimum fr the defined hysteresis timer. Fans will turn ff when: Pressing the FANS OFF buttn, which is nly available if the temperature is belw activatin temperature. The hysteresis timer is satisfied and the temperature is belw the hysteresis setting. Fan cntrl can be turned t Aut Mde if fans were turned n manually (by buttn) and autmatically (temperature is abve the activatin temperature). Fan Zne is in Aut Mde if there are n fan buttn visible. The fans will be turned n and ff by sensr and hysteresis timers. Figure 19 - Static Mde Activatin 40

41 Dynamic Fan Zne Fans will g int PREP MODE when: FANS ON buttn is pressed. Temperature sensr assigned t the zne reads Preparatin Activatin Temperature. Figure 20 - Prep Mde Fans Operatin in PREP MODE: The system will stay n fr the minimum hysteresis timer. After the hysteresis timer is satisfied, the system can drp dwn t Fans Off Mde, if the temperature is belw Preparatin Hysteresis Temperature. When fans are in Preparatin Mde (exhaust fans run at calculated Preparatin Mde Frequency, supply fans are turned ff). Any fans in the same zne cntrlled by a cntactr will nt activate. Fans will activate in mdulatin when: Pressing PREP OFF sends the system int mdulatin mde. If Preparatin Mde is disabled, and if a temperature sensr assigned t the zne reads activatin temperature, the fans will g int mdulatin mde. IO input Figure 21 - Mdulatin Mde Fans Operatin in mdulatin mde: Exhaust fans run at dynamic mdulatin temperature calculatin as lng as the temperature is between the temperature range settings. Fans will g ut f mdulatin mde when: After the hysteresis timer is satisfied, the system will drp t Cl Dwn Mde (if Prep is enabled) r t FANS OFF mde if the temperature is belw hysteresis temperature setting. Fans can nly be turned ff in mdulatin mde if there is insufficient heat under the hd t maintain the fan activatin temperatures. The FANS OFF buttn will be available. Fans in AUTO MODE when: Fans can be turned t AUTO MODE if fans were turned n manually (by buttn) and if the temperature is abve the activatin temperature. If a fans buttn is nt present, the fans are in Aut Mde. The fans will nly be cntrlled by temperature sensrs. Figure 22 - Cl Dwn Mde Figure 23 - Max Air When fans are in Maximum Air Mde: If Max Air is enabled, a MAX AIR buttn will appear. If pressed, this will send the system int Maximum Air Mde. Exhaust and supply fans will run at high speed. 41

42 Scheduling (Fans) Verify scheduling is set t Yes, see Scheduling Enabling Schedule (page 46). Fr setting a schedule, see Occupancy Schedule (page 47). Occupied Time The user may select between three different schedules (A, B, C). When the fans are set t perate in the ccupied time setting, they will run in mdulatin mde if Occupied Fans On is enabled. When the Occupied End Time is reached the fans will run based ff f temperature. Unccupied Time The user may select between three different schedules (A, B, C). During unccupied time, the fans turn n at a higher ffset t prhibit fans turning n during an unwanted time. T adjust the ffset, see Unccupied Offsets (page 51). 42

43 Prving Enabled (Optinal) (i.e. Lss f Lad Interlck/Airflw Fault Interlck) This functin is designed s that if the supply r exhaust fans are nt perating prperly, all fans will shut ff. Als, any gas valves r shunt trips in the system will shut ff cking equipment cnnected t the ECPM03 bard. The prving lgic is based n whether the supply is driven by a cntactr r ff f a VFD, PWM r 0-10V DC signal (ECPM03 bard). If the Prving Enabled ptin is set t Yes, Calibratin is required at startup. T perfrm the calibratin prcess: Make sure a Test and Balance has been perfrmed n the entire system first. Verify that the filters are in place. ECPM03 Bard: Starting frm the main menu, press DOWN until the screen displays Prving. Press ENTER. The screen shuld display Calibrate System? Press ENTER t start the calibratin prcess which can take five minutes. Press MENU nce when calibratin is cmplete. HMI: Enter the cnfiguratin menu. Scrll t Prving, press ENTER. Calibrate System? will be displayed, press ENTER. The calibratin prcess will start. Mnitr the screen. If calibratin is unsuccessful, the Calibratin Fail message will appear. Make sure the supply drives are running and the MUA interlck signal is wired crrectly t ILxA ILxB. When enabled, the lad n all the exhaust and supply fans is cnstantly mnitred. If the lad fr an exhaust fan r the lad fr a supply fan drps belw the threshld calculated after calibratin fr up t five minutes, all exhaust and supply fans will shut dwn. When the supply is cntrlled by a VFD r a PWM/0-10V DC signal, then the supply fan will shut ff and the SF signal will de-energize during a prving fault. The supply fan fr that zne will lse its interlck, the exhaust fans will als shut ff. If prving is enabled and the supply zne is actuated by a cntactr, the system will be in a delayed start fr apprximately 2 minutes befre actuating the exhaust. The system sequence will be: Initial Start-up f Supply Supply Prving Time: 90 Secnds Supply Prving Buffer in case f Slw Damper r Slw VFD Ramp-up: 15 Secnds Supply Running Verificatin: 15 Secnds Timer Cmplete. Cmmand Signal Sent t Turn n Exhaust Fan. Exhaust Prving Time. Time Varies Based n Cntactr r VFD: Secnds A few examples f why a fan wuld nt be perating are: verlad tripped, brken fan belt, defective mtr, discnnect switch ff, etc. T reset the system after a prving fault, press the Fault Reset buttn n the HMI. 43

44 Other Optins Make-Up Air Interlck When the dedicated supply fan is a tempered make-up air unit, the blwer inside the supply unit can be interlcked. The interlck must be clsed fr the supply fans t run. The unit will nt run unless the safety cntrls (freezestat, smke detectr etc.) inside the supply fan are armed, and the internal mtrized damper has reached its end limit switch. When the interlck is pen, the supply VFDs r PWM/0-10V DC signal will shut ff crrespnding t their interlcked zne. An alarm will appear n the HMI if the signal frm the make-up air is nt received by the ECPM03 in ninety secnds (factry default) after the start signal is sent t the supply fan. If this fault ccurs, the SF signal will de-energize. If prving is enabled, then the exhaust fans will nt perate when the interlck is pen. The panel ships with a jumper wire between terminals IL1A and IL1B fr all supply fans n Zne 1, and IL2A and IL2B fr all supply fans n Zne 2, if present. The jumper has t be remved first befre wiring the interlck frm a make-up air unit. Supply share static and dynamic nly require a make-up air interlck n IL1A and IL1B. Appliances Pilt Check Warning Every time an electrnic gas valve is reset, a warning message will be displayed n the HMI fr 1 minute. A CLEAR buttn will be displayed n the HMI t clear the warning message and stp the beeps. The message disappears after 1 minute when the clear buttn is nt pressed. This message is nrmal and prvided as a reminder nly. There is n need t take any actin. 120V AC Building Management System (Dry Cntact) (Optinal) All cntrls are equipped with the ability t cntrl the fans via a dry cntact BMS interlck. Terminal IO1 shuld be energized by clsing a dry cntact placed between terminals H1 and IO1. Remving the signal frm IO1 will typically cause the fans t turn ff. Hwever, if the thermstat sensrs are ht r if the fans are energized thrugh the fan buttn n the HMI, then the fans will cntinue t run. NOTE: If the panel is rdered with a digital building management ptin, such as CASlink, BACnet, r LnWrks, please refer t the Building Management Owner s Manual fr alternative fan interlck scheduling. Electric Gas Valve Reset If the gas valve ptin is turned ON, an additinal buttn (GAS RESET/GAS ON) will be displayed n the HMI t allw the user t reset r re-energize an electric gas valve cnnected t the panel. The gas valve is de-energized at initial startup, when the fire system is triggered r in ther cnditins as well. If the gas valve is enabled then the GAS RESET buttn will be present. Once the GAS RESET is pressed, the GAS ON buttn will appear. 44

45 Wash Self-Cleaning (Optinal) The tw types f self-cleaning ptins available are On-bard, and CORE. On-bard shuld nly be utilized fr W1, and WL ptin panels. Figure 24 Wash Screens During the wash cycle, water will be sprayed in the plenum and duct. Surfactant is injected nce per minute during the wash cycle. The wash frequency is the value at which all exhaust fans will run in a wash mde. The supply fan will be stpped during wash when set t static zne. NOTE: The fan frequency will change when the zne is set t dynamic. See Factry Optins (page 25) The wash cycle will stp when the wash timer expires r when the STOP WASH buttn is pressed again. The wash timer is factry set t 3 minutes and is adjustable thrugh the menu. The surfactant is injected fr 1 secnd at the start f each minute f wash. Hd filters MUST remain in place during the wash cycle. The wash cycle can be initiated in several ways: a. Manually - When the WASH buttn is pressed n the HMI. b. Autmatically - If all f these cnditins are met: Fans will need t g ut f mdulatin mde by the duct temperature cling dwn and the hysteresis value and timer are met. The fans will need t have effectively run cumulatively fr a perid f time lnger than the Fan Runtime (H). The (H) value is Hurs fr this ptin. The amunt f time elapsed since the previus wash cycle is greater than the Interval Time value. The (H) value is Hurs fr this ptin. That elapsed time is reset t zer when the wash cycle is active. NOTE: Preparatin/Cl Dwn mde fan time des nt cunt tward the runtime. The wash timers are reset t zer when the wash cycle is activated. c. Thrugh a digital Building Management System. Refer t the Building Management Owner s Manual fr mre infrmatin. d. Thrugh a scheduled wash. See Setting a Wash schedule belw. If the surfactant level is t lw, an alarm will be triggered n the HMI. If the wash cycle is initiated while this alarm is active, water will be sprayed but n surfactant will be injected. Refill surfactant as sn as pssible fr best results. (Refer t Self-Cleaning r CORE Manual fr additinal infrmatin). T set a wash schedule, see Setting Wash Schedule (page 48). Prime Surfactant The prime surfactant ptin is nly visible when On-bard Wash is enabled t Yes. When using the surfactant prime ptin, the surfactant pump will perate fr 15 secnds. This will allw the user t test that the pump is perating prperly. 45

46 Scheduling When scheduling is enabled, this will allw the user t set a schedule fr the fans and wash system t run n varius days and at varius time settings. The selectable settings are Wash Time/Occupied Start Time/Occupied End Time/Cpy Schedule. First select a day t start yur schedule. Occupied Start Time and Occupied End Time will have three schedules available. Wash Time Optins fr wash time are Disabled r setting a time (12:00 AM-11:55 PM). When creating a scheduled wash, start yur wash time fr when the appliance(s) are nt in use. Occupied Start Time Set yur start time fr when the appliance(s) will be in use. The settings available are Disable r a setting a time (12:00 AM-11:55 PM). Occupied End Time Set yur end time fr when the appliance(s) will n lnger be in use. The settings available are Disabled, a time (this range is based ff f the start time, yu cannt set this time befre the Occupied Start Time ), r Next Day. If setting a schedule past 11:55 PM, use Next Day t cntinue the schedule vernight. Cpy Schedule This allws the user t cpy a set schedule frm ne day t the next, set a schedule t weekdays r t all days. Enabling Schedule Press the tw tp buttns at the same time t enter cnfiguratin mde. Figure 25 Enabling Schedule Bard Settings is the first screen t appear. Press ENTER. Optins will be the next screen. Press ENTER. Use the UP r DOWN buttns t scrll t Scheduling? Verify Scheduling? is set t YES. If it is set t NO, select YES. 46

47 Occupancy Schedule Setting an ccupancy schedule will cntrl when the fan(s) and wash cycles start and stp. NOTE: Temperature sensr readings can still drive the autmatic peratin f the system. Figure 26 Occupancy Schedule Enter cnfiguratin mde t set an ccupancy schedule. Scrll t Scheduling. Press ENTER. The next screen yu may select Fan Zne 1 r Fan Zne 2. Use the UP r DOWN buttns t select zne. After selecting which zne yu want t set, press ENTER. The next screen will allw yu t select what day t set the schedule fr. Use the UP r DOWN buttns t select a day (Sunday Saturday). The Lading screen will appear. The next screen will display Wash Time as the first selectable ptin. Other ptins available in this screen: Occupied Start Time Occupied End Time Cpy Schedule Start Time Scrll t Occupied Start Time. Chse a schedule. Yu may select three different schedules. Schedule A Schedule B Schedule C This will allw the user t set varius schedules. The user may set schedules fr mrning, afternn r evening use. The default Occupied Start Time varies n which schedule yu select. Use the UP r DOWN buttn t set yur time. The range setting: Disabled - 11:55 PM. 47

48 End Time Once the ccupied start time is set, the user must set an end time. Select schedule (A, B, C). The range setting: Disabled - Next Day. Figure 27 End Time NOTE: When using Next Day, set the next day start time t 12:00 AM. See Setting a Cntinuus Schedule (page 50) Setting Wash Schedule T set a wash schedule, enter cnfiguratin mde. Figure 28 - Setting Wash Scrll t Scheduling. Press ENTER. The next screen yu may select fan zne 1 r fan zne 2. Use the UP r DOWN buttns t select zne. After selecting which zne yu want t set, press ENTER. The next screen yu may select what day yu want t set fr a schedule. Use the UP r DOWN buttns t select a day (Sunday Saturday). The Lading screen will appear. Select Wash Time. Set the time yu want the wash t start. Yu cannt set a wash time if the system is in an ccupied time setting. If a scheduled wash is active, autmatic washing is disabled. Scheduled washes shuld ideally be set at a time just after cking peratins have cmpleted, and the duct and plenum are still warm. Yu may hld the UP r DOWN buttn t fast scrll. The range setting: Disabled - 11:55 PM. 48

49 Cpying a Schedule Befre cpying a schedule, verify that the prper day, schedule, start time, end time and wash time are set. Figure 29 Cpy Schedule Scrll t Cpy Schedule. Press ENTER. Scrll thrugh the selectable ptins: Day t Day Day t Week Days Day t All Days Day t day shuld be used if the schedule is the same fr specific days but nt fr all. Fr example: If the equipment is perated at the same time Mnday, Wednesday and Friday, cpy Mnday s schedule t Wednesday and then t Friday. Set the prper schedule fr the ther days. Day t weekdays shuld be used if the schedule is the same thrughut the weekday s (Mnday Friday). Using this ptin will nt set a schedule fr Saturday r Sunday. Day t all days shuld be used if the schedule is the same fr all days (Sunday Saturday). When cpying a schedule, the HMI will display Cpying then Cpy Cmplete. 49

50 Setting a Cntinuus Schedule When setting a cntinuus schedule, verify that the prper day, schedule, start time, end time and wash time are set fr yur initial start day. When using the Next Day setting, verify that the Occupied Start Time fr the next day is set t 12:00 AM, then set the Occupied End Time fr that day. Figure 30 Cntinuus Schedule Fr example, t set a schedule frm 8:00 AM t 2:00 AM (next day), set the fllwing: Mnday Occupied start time A = 8:00 AM Occupied end time A = Next Day Tuesday Occupied start time A = 12:00 AM Occupied end time A = 2:00 AM Setting a Fan Schedule Press the tw tp buttns at the same time t enter cnfiguratin mde. Bard Settings is the first screen t appear. Press ENTER. Figure 31 Fan Schedule Optins will be the next screen. Press ENTER. Use the UP r DOWN buttns t scrll t Occupied Fans On. Press ENTER. Verify Occupied Fans On is set t YES. If it is set t NO, select YES. The fan(s) will perate during the start time and end time settings. When the fan(s) are perating in an ccupied setting, they will run in mdulatin mde when Occupied Fans On is enabled. 50

51 Unccupied Offsets Press the tw tp buttns at the same time t enter cnfiguratin mde. Figure 32 Unccupied Offsets Bard Settings is the first screen t appear. Press ENTER. Optins will be the next screen. Press ENTER. Use the UP r DOWN buttns t scrll t Unccupied Offset. Press ENTER. Adjusting the unccupied ffset allws the user t add an unccupied ffset temperature range n tp f the ther system ffset settings. The default temperature setting is 15.0 F. This setting is adjustable frm 0-30 F The fans turn n when the temperature exceeds the additinal unccupied ffset during an unccupied time. The "Unccupied Offset" prevents false fan activatin during an unccupied time range. Example: If the Rm Temperature is set t 75 F, the Temperature Sensr Offset is set t 10 F, then the user sets an Unccupied Offset f 15 F, the fans will turn n at 100 F in an unccupied time range. If yur hysteresis value is set t 2 F, the fans will shut ff when the temperature drps t 98 F and the hysteresis timer has expired. Light Brightness This ptin is used n hds that accept a 10V DC input signal, and may be wired between tw znes. When enabled thrugh VDC Output Type, the light s brightness setting may be adjusted by entering the cnfiguratin menu and scrlling t Light Brightness r by pressing and hlding the LIGHTS ON buttn fr 3 secnds. The setting range is 5-100% and adjusts in increments f 5. Default is 100%. The dimming cntrl threshld varies between 0-10V and 2-10V. If the lights are nt perating when set at a lw percentage, try adjusting t a higher percentage befre trubleshting the system. Figure 33 Light Brightness 51

52 Netwrk Cmmunicatin Mdule (Optinal) The Cmmunicatin Mdule, PN: COMM01, is included in all CASlink equipped panels. It btains peratinal data frm varius cnnected cmpnents. This cmmunicatin wiring is either RS-485 shielded twisted pair wiring r RJ45 Cat 5 Ethernet wiring. BACnet BACnet IP r BACnet MS/TP cmpatibility can be implemented in this package thrugh a Prtcessr, which is a BTL listed embedded Gateway cnfigured t give a Building Management System (BMS) access t mnitr and/r cntrl a list f BACnet bjects. The Prtcessr is munted and factry pre-wired inside the Electrical Cntrl Panel. Field cnnectins t the Building Management System are shwn t the right. The Prtcessr is pre-cnfigured at the factry t use the field prtcl f the Building Management System in the specific jbsite. BACnet bjects can nly be accessed thrugh the specified prt and prtcl. Figure 34 BACNET Wiring Reference Figure 35 - BACNET Cnnectins Refer t Figure Field Ethernet Cnnectin fr BACnet IP 2. Field RS485 Cnnectin fr BACnet MS/TP Internal Cnfiguratin The A Bank DIP switches can be used t set the MAC address f the Prtcessr fr BACnet MS/TP netwrks (where A1 is the least significant digit and A8 is the mst significant digit f an 8-digit binary number). Figure 36 - DIP Switch Settings 1. The A-bank DIP switches are used t set the MAC address f the unit fr BACnet MS/TP. 2. End Of Line terminatin switch fr RS485 line. 3. The B-bank DIP switches are used t set the Baud Rate fr BACnet MS/TP. If the RS485 field utput is used (fr BACnet MS/TP), the Prtcessr is als equipped with an End f Line (EOL) terminatin switch that can be used if the Prtcessr is the last device n the trunk. The default EOL switch psitin is OFF. The B bank DIP switches are used t set the baud rate if using BACnet MS/TP as the field prtcl. The default baud rate frm the factry is Table 4 - DIP Switch Settings fr BACnet MS/TP Baud Rates 52

53 Changing Netwrk Number and Device Instance Sme applicatins may require that the Prtcessr have a specific Netwrk Number r Device Instance. T change the Netwrk Number r Device Instance, yu must access the Web Cnfiguratr by cnnecting a cmputer t the Ethernet prt f the Prtcessr. The cmputer used must be assigned a static IP address f xxx and a subnet mask f T access the Web Cnfiguratr, type the IP address f the Prtcessr in the URL f any web brwser. The default IP address f the Prtcessr is The windw shwn in Figure 37 shuld appear. The netwrk_nr field can be changed in rder t apply a new netwrk number. The default netwrk number fr BACnet IP is 50. The netwrk number fr BACnet MS/TP is 0 (this is nneditable). Similarly, changing the nde_ffset field will change the Device Instance. The Device Instance is calculated by adding the nde_ffset and the Nde ID (always 59 fr DCV and SC Packages). The default Device Instance is 50,059. Figure 37 - Cnfiguratin Parameters Page If any changes are made, click n the submit buttn fr each individual change. Once all changes have been made, click n System Restart at the bttm f the screen (DO NOT CLICK ON CLEAR PROFILES AND RESTART ) 53

54 Changing the IP Address Sme BACnet IP applicatins may require changing the IP address f the Prtcessr. In rder t change the IP address, g t the internal server by typing the default IP address f the Prtcessr, , in the URL field f any web brwser. The cmputer used must have a static IP address f xxx. The windw shwn in Figure 38 appears. Click n the Diagnstics and Debugging buttn n the lwer right crner. Click n Setup frm the left hand side menu and select Netwrk Settings. The windw shwn in Figure 38 will appear. Yu can nw mdify the IP address t whatever is required in the applicatin. Once the IP address has been mdified, click n Update IP Settings. Figure 38 - Netwrk Settings Page After yu have updated the IP settings, yu will be prmpted t restart the system. Yu can d s by clicking n the System Restart buttn at the bttm f the screen. Any time after this, yu will have t type the new IP address f the Prtcessr n the URL t gain access t the Web Cnfiguratr. 54

55 The MAC address must be set between 0 and 127 s that the BMS can detect the Prtcessr via BACnet aut discvery. The default MAC address frm the factry is 03. A list f A Bank DIP switch settings fr MAC addresses frm 0 t 127 are shwn. Table 5 MAC Address 55

56 BACnet IP and BACnet MS/TP Pints Object Name BACnet Type Object ID Functin Units Temperature Sensr 1 AI (Analg Input) 1 Mnitr Deg_F Temperature Sensr 2 AI 2 Mnitr Deg_F Temperature Sensr 3 AI 3 Mnitr Deg_F Temperature Sensr 4 AI 4 Mnitr Deg_F Temperature Sensr 5 AI 5 Mnitr Deg_F Temperature Sensr 6 AI 6 Mnitr Deg_F Temperature Sensr 7 AI 7 Mnitr Deg_F Temperature Sensr 8 AI 8 Mnitr Deg_F Temperature Sensr 9 AI 9 Mnitr Deg_F Temperature Sensr 10 AI 10 Mnitr Deg_F Temperature Sensr 11 AI 11 Mnitr Deg_F Temperature Sensr 12 AI 12 Mnitr Deg_F Temperature Sensr 13 AI 13 Mnitr Deg_F Temperature Sensr 14 AI 14 Mnitr Deg_F Temperature Sensr 15 AI 15 Mnitr Deg_F Temperature Sensr 16 AI 16 Mnitr Deg_F Temperature Sensr 17 AI 17 Mnitr Deg_F Temperature Sensr 18 AI 18 Mnitr Deg_F Temperature Sensr 19 AI 19 Mnitr Deg_F Temperature Sensr 20 AI 20 Mnitr Deg_F Temperature Sensr 21 AI 21 Mnitr Deg_F Temperature Sensr 22 AI 22 Mnitr Deg_F Temperature Sensr 23 AI 23 Mnitr Deg_F Temperature Sensr 24 AI 24 Mnitr Deg_F Temperature Sensr 25 AI 25 Mnitr Deg_F Temperature Sensr 26 AI 26 Mnitr Deg_F Temperature Sensr 27 AI 27 Mnitr Deg_F Temperature Sensr 28 AI 28 Mnitr Deg_F Temperature Sensr 29 AI 29 Mnitr Deg_F Temperature Sensr 30 AI 30 Mnitr Deg_F Temperature Sensr 31 AI 31 Mnitr Deg_F Temperature Sensr 32 AI 32 Mnitr Deg_F Temperature Zne 1 AI 33 Mnitr Deg_F Temperature Zne 2 AI 34 Mnitr Deg_F Temperature HMI 1 AI 35 Mnitr Deg_F Temperature HMI 2 AI 36 Mnitr Deg_F Temperature HMI 3 AI 37 Mnitr Deg_F Temperature HMI 4 AI 38 Mnitr Deg_F ECMOutput1 AI 39 Mnitr N-Units ECMOutput2 AI 40 Mnitr N-Units ECMOutput3 AI 41 Mnitr N-Units ECMOutput4 AI 42 Mnitr N-Units 56

57 Object Name BACnet Type Object ID Functin Units ECMOutput3 AI 41 Mnitr N-Units ECMOutput4 AI 42 Mnitr N-Units VDCOutput AI 43 Mnitr N-Units VFD Frequency Exhaust 1 AI 44 Mnitr Hz VFD Frequency Exhaust 2 AI 45 Mnitr Hz VFD Frequency Exhaust 3 AI 46 Mnitr Hz VFD Frequency Exhaust 4 AI 47 Mnitr Hz VFD Frequency Exhaust 5 AI 48 Mnitr Hz VFD Frequency Exhaust 6 AI 49 Mnitr Hz VFD Frequency Exhaust 7 AI 50 Mnitr Hz VFD Frequency Exhaust 8 AI 51 Mnitr Hz VFD Frequency Supply 1 AI 52 Mnitr Hz VFD Frequency Supply 2 AI 53 Mnitr Hz VFD Amperage Exhaust 1 AI 54 Mnitr Amps VFD Amperage Exhaust 2 AI 55 Mnitr Amps VFD Amperage Exhaust 3 AI 56 Mnitr Amps VFD Amperage Exhaust 4 AI 57 Mnitr Amps VFD Amperage Exhaust 5 AI 58 Mnitr Amps VFD Amperage Exhaust 6 AI 59 Mnitr Amps VFD Amperage Exhaust 7 AI 60 Mnitr Amps VFD Amperage Exhaust 8 AI 61 Mnitr Amps VFD Amperage Supply 1 AI 62 Mnitr Amps VFD Amperage Supply 2 AI 63 Mnitr Amps VFD Pwer Usage Exhaust 1 AI 64 Mnitr KW VFD Pwer Usage Exhaust 2 AI 65 Mnitr KW VFD Pwer Usage Exhaust 3 AI 66 Mnitr KW VFD Pwer Usage Exhaust 4 AI 67 Mnitr KW VFD Pwer Usage Exhaust 5 AI 68 Mnitr KW VFD Pwer Usage Exhaust 6 AI 69 Mnitr KW VFD Pwer Usage Exhaust 7 AI 70 Mnitr KW VFD Pwer Usage Exhaust 8 AI 71 Mnitr KW VFD Pwer Usage Supply 1 AI 72 Mnitr KW VFD Pwer Usage Supply 2 AI 73 Mnitr KW VFD Fault Exhaust 1 AI 74 Mnitr N-Units VFD Fault Exhaust 2 AI 75 Mnitr N-Units VFD Fault Exhaust 3 AI 76 Mnitr N-Units VFD Fault Exhaust 4 AI 77 Mnitr N-Units VFD Fault Exhaust 5 AI 78 Mnitr N-Units VFD Fault Exhaust 6 AI 79 Mnitr N-Units VFD Fault Exhaust 7 AI 80 Mnitr N-Units VFD Fault Exhaust 8 AI 81 Mnitr N-Units VFD Fault Supply 1 AI 82 Mnitr N-Units VFD Fault Supply 2 AI 83 Mnitr N-Units 57

58 Object Name BACnet Type Object ID Functin Units Zne1-FansONbyPrving BI (Binary Input) 84 Mnitr N-Units Zne1-FansONbyBypass BI 85 Mnitr N-Units Zne1-FansONbyIO1HighSpeed BI 86 Mnitr N-Units Zne1-FansONbyMaxAir BI 87 Mnitr N-Units Zne1-FansONbyTemperature BI 88 Mnitr N-Units Zne1-FansONbyOccupancy BI 89 Mnitr N-Units Zne1-FansONbyBMS BI 90 Mnitr N-Units Zne1-FansONbyIO1 BI 91 Mnitr N-Units Zne1-FansONbyButtn BI 92 Mnitr N-Units Zne1-FansONbyHRC BI 93 Mnitr N-Units Zne1-FansONbyWash BI 94 Mnitr N-Units Zne1-FansONbyExternal BI 95 Mnitr N-Units Zne1-FansONbyBMSPrep BI 96 Mnitr N-Units Zne1-FansONbyButtnPrep BI 97 Mnitr N-Units Zne1-FansONbyTemperaturePrep BI 98 Mnitr N-Units Zne2-FansONbyPrving BI 99 Mnitr N-Units Zne2-FansONbyBypass BI 100 Mnitr N-Units Zne2-FansONbyIO1HighSpeed BI 101 Mnitr N-Units Zne2-FansONbyMaxAir BI 102 Mnitr N-Units Zne2-FansONbyTemperature BI 103 Mnitr N-Units Zne2-FansONbyOccupancy BI 104 Mnitr N-Units Zne2-FansONbyBMS BI 105 Mnitr N-Units Zne2-FansONbyIO1 BI 106 Mnitr N-Units Zne2-FansONbyButtn BI 107 Mnitr N-Units Zne2-FansONbyHRC BI 108 Mnitr N-Units Zne2-FansONbyWash BI 109 Mnitr N-Units Zne2-FansONbyExternal BI 110 Mnitr N-Units Zne2-FansONbyBMSPrep BI 111 Mnitr N-Units Zne2-FansONbyButtnPrep BI 112 Mnitr N-Units Zne2-FansONbyTemperaturePrep BI 113 Mnitr N-Units Zne1-LightsONbyWash BI 114 Mnitr N-Units Zne1-LightsONbyBypass BI 115 Mnitr N-Units Zne1-LightsONbyBMS BI 116 Mnitr N-Units Zne1-LightsONbyButtn BI 117 Mnitr N-Units Zne1-LightsONbyOccupied BI 118 Mnitr N-Units Zne1-LightsONbyIO BI 119 Mnitr N-Units Zne1-LightsONbyExternal BI 120 Mnitr N-Units Zne1-LightsONbyFansButtn BI 121 Mnitr N-Units Zne1-LightsONbyFansAutmatic BI 122 Mnitr N-Units Zne2-LightsONbyWash BI 123 Mnitr N-Units Zne2-LightsONbyBypass BI 124 Mnitr N-Units 58

59 Object Name BACnet Type Object ID Functin Units Zne2-LightsONbyBMS BI 125 Mnitr N-Units Zne2-LightsONbyButtn BI 126 Mnitr N-Units Zne2-LightsONbyOccupied BI 127 Mnitr N-Units Zne2-LightsONbyIO BI 128 Mnitr N-Units Zne2-LightsONbyExternal BI 129 Mnitr N-Units Zne2-LightsONbyFansButtn BI 130 Mnitr N-Units Zne2-LightsONbyAutmatic BI 131 Mnitr N-Units ErrrCOREBard1 AI 132 Mnitr N-Units ErrrCOREBard2 AI 133 Mnitr N-Units ErrrCOREBard3 AI 134 Mnitr N-Units ErrrCOREBard4 AI 135 Mnitr N-Units ErrrCOREBard5 AI 136 Mnitr N-Units ErrrCOREBard6 AI 137 Mnitr N-Units ErrrCOREBard7 AI 138 Mnitr N-Units ErrrCOREBard8 AI 139 Mnitr N-Units ErrrCOREBard9 AI 140 Mnitr N-Units ErrrCOREBard10 AI 141 Mnitr N-Units ErrrCOREBard11 AI 142 Mnitr N-Units ErrrCOREBard12 AI 143 Mnitr N-Units ErrrCOREBard13 AI 144 Mnitr N-Units ErrrCOREBard14 AI 145 Mnitr N-Units ErrrCOREBard15 AI 146 Mnitr N-Units PercentClgged_PCU1_Filter1 AI 147 Mnitr N-Units PercentClgged_PCU1_Filter2 AI 148 Mnitr N-Units PercentClgged_PCU1_Filter3 AI 149 Mnitr N-Units PercentClgged_PCU1_Filter4 AI 150 Mnitr N-Units PercentClgged_PCU1_Filter5 AI 151 Mnitr N-Units ClggedFilter_PCU1 BI 152 Mnitr N-Units MissingFilter_PCU1 BI 153 Mnitr N-Units 72HurClggedFilter_PCU1 BI 154 Mnitr N-Units ClggedPCU_PCU1 BI 155 Mnitr N-Units DrMissing_PCU1 BI 156 Mnitr N-Units NeedCalibratin_PCU1 BI 157 Mnitr N-Units 24HurClggedFilter_PCU1 BI 158 Mnitr N-Units PercentClgged_PCU2_Filter1 AI 159 Mnitr N-Units PercentClgged_PCU2_Filter2 AI 160 Mnitr N-Units PercentClgged_PCU2_Filter3 AI 161 Mnitr N-Units PercentClgged_PCU2_Filter4 AI 162 Mnitr N-Units PercentClgged_PCU2_Filter5 AI 163 Mnitr N-Units ClggedFilter_PCU2 BI 164 Mnitr N-Units MissingFilter_PCU2 BI 165 Mnitr N-Units 59

60 Object Name BACnet Type Object ID Functin Units 72HurClggedFilter_PCU2 BI 166 Mnitr N-Units ClggedPCU_PCU2 BI 167 Mnitr N-Units DrMissing_PCU2 BI 168 Mnitr N-Units NeedCalibratin_PCU2 BI 169 Mnitr N-Units 24HurClggedFilter_PCU2 BI 170 Mnitr N-Units PercentClgged_PCU3_Filter1 AI 171 Mnitr N-Units PercentClgged_PCU3_Filter2 AI 172 Mnitr N-Units PercentClgged_PCU3_Filter3 AI 173 Mnitr N-Units PercentClgged_PCU3_Filter4 AI 174 Mnitr N-Units PercentClgged_PCU3_Filter5 AI 175 Mnitr N-Units ClggedFilter_PCU3 BI 176 Mnitr N-Units MissingFilter_PCU3 BI 177 Mnitr N-Units 72HurClggedFilter_PCU3 BI 178 Mnitr N-Units ClggedPCU_PCU3 BI 179 Mnitr N-Units DrMissing_PCU3 BI 180 Mnitr N-Units NeedCalibratin_PCU3 BI 181 Mnitr N-Units 24HurClggedFilter_PCU3 BI 182 Mnitr N-Units DCVFireZne1 BI 183 Mnitr N-Units DCVAuxFaultZne1 BI 184 Mnitr N-Units DCVFuseFaultZne1 BI 185 Mnitr N-Units DCVKTSZne1 BI 186 Mnitr N-Units DCVPrvingFaultZne1 BI 187 Mnitr N-Units DCVMUAInterlckErr1Zne1 BI 188 Mnitr N-Units DCVMUAInterlckErr2Zne1 BI 189 Mnitr N-Units DCVBrkenTempSensrZne1 BI 190 Mnitr N-Units DCVMissingTempSensrZne1 BI 191 Mnitr N-Units DCVOverladZne1 BI 192 Mnitr N-Units DCVOverlad2Zne1 BI 193 Mnitr N-Units DCVPCUFaultZne1 BI 194 Mnitr N-Units DCVLightsEnergizedFaultZne1 BI 195 Mnitr N-Units DCVLightsDeenergizedFaultZne1 BI 196 Mnitr N-Units DCVSurfactantLwZne1 BI 197 Mnitr N-Units DCVCheckAppliancePiltsZne1 BI 198 Mnitr N-Units DCVFireZne2 BI 199 Mnitr N-Units DCVAuxFaultZne2 BI 200 Mnitr N-Units DCVFuseFaultZne2 BI 201 Mnitr N-Units DCVKTSZne2 BI 202 Mnitr N-Units DCVPrvingFaultZne2 BI 203 Mnitr N-Units DCVMUAInterlckErr1Zne2 BI 204 Mnitr N-Units DCVMUAInterlckErr2Zne2 BI 205 Mnitr N-Units DCVBrkenTempSensrZne2 BI 206 Mnitr N-Units 60

61 Object Name BACnet Type Object ID Functin Units DCVMissingTempSensrZne2 BI 207 Mnitr N-Units DCVOverladZne2 BI 208 Mnitr N-Units DCVOverlad2Zne2 BI 209 Mnitr N-Units DCVPCUFaultZne2 BI 210 Mnitr N-Units DCVLightsEnergizedFaultZne2 BI 211 Mnitr N-Units DCVLightsDeenergizedFaultZne2 BI 212 Mnitr N-Units DCVSurfactantLwZne2 BI 213 Mnitr N-Units DCVCheckAppliancePiltsZne2 BI 214 Mnitr N-Units MdbusFaultCde AI 215 Mnitr N-Units PrepTimeButtnZne1 BV (Binary Value) 216 Mnitr/Cntrl N-Units FansONButtnZne1 BV 217 Mnitr/Cntrl N-Units WashButtnZne1 BV 218 Mnitr/Cntrl N-Units LightsButtnZne1 BV 219 Mnitr/Cntrl N-Units MaxAirZne1 BV 220 Mnitr/Cntrl N-Units PrepTimeButtnZne2 BV 221 Mnitr/Cntrl N-Units FansONButtnZne2 BV 222 Mnitr/Cntrl N-Units WashButtnZne2 BV 223 Mnitr/Cntrl N-Units LightsButtnZne2 BV 224 Mnitr/Cntrl N-Units MaxAirZne2 BV 225 Mnitr/Cntrl N-Units 61

62 Hst LnWrks Mdule (Optinal) LnWrks cmpatibility can be implemented n cntrl packages thrugh the PrtNde, a LnMark certified external Gateway cnfigured t give a Building Management System access t mnitr and/r cntrl a list f Netwrk Variables. The PrtNde is munted and factry pre-wired inside the Electrical Cntrl Panel. Field cnnectins t the Building Management System is shwn in Figure 40. Figure 39 - LnWrks Adapter Figure 40 - LnWrks Wiring Reference Shielded Twisted Pair DDC-1 Tx+ Rx- Gnd Pwr+ Pwr- GND LONWORKS Field LON - + Cmmissining n a LnWrks Netwrk During the cmmissining prcess by the LnWrks administratr (using a LnWrks Netwrk Management Tl), the user will be prmpted t hit the Service Pin in the PrtNde. This pin is lcated in the frnt face, and it can be pressed by inserting a small screwdriver and tilting it twards the LnWrks Prt. The lcatin f the Service Pin is shwn in Figure 41. Figure 41 - Service Pin Lcatin NOTE: Insert Small Screwdriver. Tilt Tward LnWrks Prt T Activate Service Pin. If an XIF file is required, it can be btained by fllwing these steps: 1. Set yur cmputer s static IP address t xxx with a subnet mask f Run a Cat 5 cnnectin frm the PrtNde s Ethernet prt t yur cmputer. 3. On any web brwser s URL field, type /fserver.xif The web brwser shuld autmatically dwnlad the fserver.xif file r let yu save it n yur cmputer. Save it as fserver.xif. 62