MP103 EasyPower TM. Higher Power Offline Inductor-Less Regulator For Low Power Applications DESCRIPTION FEATURES APPLICATIONS TYPICAL APPLICATION
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1 The Fuure of Analog IC Technology MP13 EasyPower TM Higher Power Offline Inducor-Less Regulaor For Low Power Applicaions DESCRIPTION The MP13 provides an easy and low cos ACDC soluion for less han 1W applicaions. I is an off-line linear regulaor ha delivers good efficiency while generaing lile EMI noise. I provides an easy soluion o sep down he AC line volage o a regulaed DC volage. This offline linear regulaor replaces he convenional swiching regulaor, no needing a ransformer or an inducor. Due o is simpliciy, i offers an overall low BOM cos. MP13 delivers nearly wo imes he oupu power han he MP1 or MP1L by charging is capacior wih an exernal bipolar ransisor. MP13 maximizes efficiency by minimizing he volage drop beween and VOUT, while only charging when VIN is less han approximaely 32V. The MP13 enables he overall sysem o mee sandby power requiremens. MP13 offers rich proecions, such as Thermal Shudown (TSD), Over Temperaure Proecion (OTP), Over Volage Proecion (OVP), Shor o GND Proecion, Over Load Proecion (OLP), Shor Circui Proecion (SCP), MP13 is available in he SOIC8E package. FEATURES Universal AC Inpu (85Vac-35Vac) Inducor-less Less han 1mW sandby power Excellen EMI Performance Lower BOM Cos Smar Conrol o Maximizes Efficiency Adjusable Oupu Volage from 1.5V o 15V Good Line and Load Regulaion Drives Exernal BJT Shor Circui Proecion Exernal Programmable Over Temperaure Proecion (OTP) APPLICATIONS Wall swiches and dimmers AC/DC Power Supply for Wireless Sysem, like ZigBee, Z-Wave Sandby Power for General Off-Line Applicaions All MPS pars are lead-free and adhere o he RoHS direcive. For MPS green saus, please visi MPS websie under Producs, Qualiy Assurance page. MPS and The Fuure of Analog IC Technology are regisered rademarks of Monolihic Power Sysems, Inc. TPICAL APPLICATION MP13 Rev
2 ORDERING INFORMATION Par Number* Package Top Marking MP13GN SOIC8E MP13 * For Tape & Reel, add suffix Z (e.g. MP13GN Z); PACKAGE REFERENCE TOP VIEW RT 1 8 VIN GND 2 7 NC FB 3 6 DR VOUT 4 5 EXPOSED PAD ON BACK SIDE ABSOLUTE MAXIMUM RATINGS (1) VIN V o 7V VOUT V o 15V V o 35V DR V o 3V FB V o 6.5V RT -.3V o 6.5V Coninuous Power Dissipaion (T A = +25 C) (2) SOIC8E...2.5W Juncion Temperaure o C Lead Temperaure o C Sorage Temperaure o C o +15 o C ESD Capabiliy Human Body Mode 2kV Recommended Operaing Condiions (3) 5/6Hz AC RMS Volage... 85V o 35V... 8V o 3V Operaing Juncion Temp T J...-4 C o +15 C Thermal Resisance (4) θ JA θ JC SOIC8E C/W Noes: 1) Exceeding hese raings may damage he device. 2) The maximum allowable power dissipaion is a funcion of he maximum juncion emperaure T J (MAX), he juncion-oambien hermal resisance θ JA, and he ambien emperaure T A. The maximum allowable coninuous power dissipaion a any ambien emperaure is calculaed by P D (MAX) = (T J (MAX)-T A)/θ JA. Exceeding he maximum allowable power dissipaion will cause excessive die emperaure, and he regulaor will go ino hermal shudown. Inernal hermal shudown circuiry proecs he device from permanen damage. 3) The device is no guaraneed o funcion ouside of is operaing condiions. 4) Measured on JESD51-7, 4-layer PCB. MP13 Rev
3 ELECTRICAL CHARACTERISTICS T A = -4 C o +125 C, C FB =1pF, C OUT =2.2μF, C =4.7μF, unless oherwise noed. Parameer Symbol Condiion Min Typ Max Unis VIN Secion Inpu Volage VIN 65 V Inpu Supply Curren (Quiescen) IIN QC VIN= 9V & =V, No load μa Inpu Volage Slow Threshold VIN THS VIN Rising V Inpu Volage Slow Threshold Hyseresis VIN THS _ HS 3.2 V Inpu Volage Fas Threshold VIN THF VIN Rising V Inpu Volage Fas Threshold Hyseresis Secion VIN THF _ HS 5.7 V VOUT=5V V Peak Volage Limi PKLMT VOUT=12V V VOUT=5V 7 mv Peak Volage Hyseresis PKLMT _ HS VOUT=12V 83 mv Under Volage Lock Ou UVLO V Oupu Enable Threshold THOUT V Supply Curren (Quiescen) QC =3V ma Acive Bleeder ON BLDON VOUT=5V V VOUT=12V V VOUT=5V 6 mv Acive Bleeder ON Hyseresis BLDON _ HS VOUT=12V 7 mv Acive Bleeder Curren DR Secion IB BLD T A = -4 o C o 25 o C μa T A = 25 o C o 85 o C 53 μa T A = 85 o C o 125 o C μa Driver Curren IDR > THOUT ma Sarup Driver Curren IDR STARTUP < THOUT ma Base Curren Rise Rae (5) IDR RISERATE 2.7 ma/μs Base Curren Fall Rae (5) IDR FALLRATE 2.15 ma/μs VOUT Secion VOUT Regulaed Volage VOUT V Oupu Curren Capabiliy (6) IOUT VAC=3rms, β=1,idr=2ma 5 ma Oupu Curren Limi IOUT LMT =15V ma Line Regulaion (7) =13V o 3V, IOUT=1μA.4 % Load Regulaion (8) =3V, IOUT=1μA o 4mA.14 % MP13 Rev
4 ELECTRICAL CHARACTERISTICS (5) (coninued) T A = -4 C o +125 C, C FB =1pF, C OUT =2.2μF, C =4.7μF, unless oherwise noed. Parameer Symbol Condiion Min Typ Max Unis Dropou Volage (9) V DROP =2V,IOUT=4mA.55 V Ground Pin Curren I G =2V,IOUT=4mA 1.31 ma PSRR (1) PSRR 1~6kHz,CIN=1μF,COUT=4.7μF <6 db FB Secion Reference Volage VFB REF V RT Secion Oupu Curren of RT Pin IRT RI=1kΩ (11) μa RT Low Threshold Volage VRT THL V RT Threshold Volage Hyseresis VRT TH _ HS 6 mv RT Pin Open Volage VRT OPEN V Thermal Shudown Thermal Threshold Shudown T SD 16 ºC Thermal Shudown T Threshold Hyseresis SD _ HS 2 ºC Noes: 5) Took he linear region (Curren) measure Time1 a 2% and Time2 a 8% o calculae he base curren rise and fall rae. 6) Evaluae on E. 7) Line Regulaion = =3V, 1uA load - =13V, 1uA load) / 12V * 1. 8) Load Regulaion = =3V, 4mA load - =3V,1uA load) / 12V * 1. 9) The dropou volage is defined as -VOUT. 1) Guaranee by design. 11) Or force 5V and.5v on RT, hen measure RT curren. MP13 Rev
5 TPICAL CHARACTERISTICS MP13 Rev
6 TPICAL CHARACTERISTICS (coninued) LOAD CURRENT (ma) T k 5k 2k 6k MP13 Rev
7 TPICAL PERFORMANCE CHARACTERISTICS Performance waveforms are esed on he evaluaion board of he Design Example secion. V IN =23V AC, V OUT =5V, I OUT =6mA, C =47μF/25V, T A =+25 o C, unless oherwise noed. MP13 Rev
8 TPICAL PERFORMANCE CHARACTERISTICS (coninued) Performance waveforms are esed on he evaluaion board of he Design Example secion. V IN =23V AC, V OUT =5V, I OUT =6mA, C =47μF/25V, T A =+25 o C, unless oherwise noed. MP13 Rev
9 PIN FUNCTIONS Pin # Name Descripion 1 RT Temperaure sensing inpu pin. Conneced hrough a NTC resisor o GND. Once he volage of he RT pin drops below a fixed limi of.8v, DR oupu and LDO will be disabled. Le his pin floa if exernal emperaure sensing funcion is no used. 2 GND Ground. 3 FB Oupu volage feedback. Connec o a capacior o VOUT o improve low dropou sabiliy. Inernally volage divider se he oupu o be 12V. Connec o he ap of a resisor divider o adjus he oupu volage. 4 VOUT Oupu Volage. 5 Connec a cap from his pin o GND o sore he energy for he low drop-ou sage. 6 DR BJT driver pin.the driver is capable of providing.2a source curren o drive exernal BJT. 7 NC No conneced. 8 VIN Volage inpu supply. Providing energy when he volage falls wihin he charging window. Exposed Pad Connec o a large copper surface conneced o GND o enhance hermal dissipaion. MP13 Rev
10 BLOCK DIAGRAM RT OTP Faul VIN VOUT Acive Bleeder GND VOUT Adapive Charging Window Conrol NC FB BJT Driver DR Mode Selec Sarup/Seady Sae VOUT Volage Regulaor Figure 1: Funcional Block Diagram MP13 Rev
11 OPERATION MP13 employs a smar inducor-less regulaor design o supply a regulaed DC volage from an AC inpu. A unique (paen pending) charge algorihm ransfers charge from he AC line when he line volage is below 32V o he capacior (C1 in he ypical applicaion diagram). The capacior is used as he charge reservoir for an inernal LDO o regulae VOUT. There are wo disinc modes of normal operaion; sarup and seady sae. Sarup A sar up, all pins are a zero vols, and he AC line supplies power o VIN hrough he recifier. An inernal 19mA curren source is enabled beween VIN and DR. This curren drives he base of an exernal bipolar ransisor which charges he capacior. This inernal curren source is only enabled when VIN is wihin is charging window, ypically below 32V. This charging echnique minimizes power loss during sar up. During his sar up condiion, <15.25V, he oupu regulaor is disabled. As long as < 15.25V, DR provides 19mA during is charging window which limis he oupu curren if is shored. When >15.25V, he oupu regulaor is enabled, and MP13 eners is seady sae mode. IDR IDR STARTUP =19mA UVLO IDR=2mA THOUT Figure 2: Base Curren vs. Volage Seady sae In seady sae mode, DR curren is increased o 2mA. Figure 2 depics he relaionship of he DR/base curren o volage. I is enabled during is charging window of VIN< 32V. This echnique adapively replenishes he capacior charge which supplies power o he LDO. This enables good efficiency. An inernal comparaor will limi he volage. These are he peak hresholds lised in he elecrical able. This furher improves efficiency by opimally limiing he drop ou volage depending on VOUT. If falls below 7.6V, he regulaor will be disabled, urning off he power supply. The EMI performance is enhanced by urning on and off he curren source a a conrolled rae. The following secions describe in much more deail he seady sae operaion. Figure 3 depics he seady sae waveforms for beer undersanding. VIN IDR IIN v v2 VIN THS v3 4 5 Figure 3: Seady Sae Waveform [1, 2]: A he ime of 1, he volage of and VIN is equal, hen VIN is rising higher han, so here will be some charge curren flowing ino capacior; A he ime of 2, VIN reaches he slow urn-off hreshold, he inpu curren increased o is maximum value; [2, 3]: To benefi he EMI performance, MP13 will urn on and urn off he exernal BJT slowly wih cerain rae. A he ime of 2, he driver reduces he driver curren slowly o urn off he exernal BJT, a he ime of 3, he exernal BJT is oally urned off; [3, 4]: During his period, he VIN is higher han he slow urn-off hreshold, he driver is urned off and no curren flowing ino capacior, he capacior provides he power o LDO for oupu load, a he ime of 4, he volage of drops from v2 o v3; 6 v4 MP13 Rev
12 [4, 5]: A he ime of 4, VIN falls o he slow urn-on hreshold; he driver curren begins o slowly rise o urn on he exernal BJT, a he ime of 5, he exernal BJT is fully on; [5, 6]: As VIN falls, he charging curren is decreased, and he volage is increased by he charge curren. A he ime of 6, VIN falls o he value equal o volage, here is no curren flowing ino capacior; [6, 1]: During his period, alhough he driver is acive, since VIN is lower han volage, so here is no charging curren, he capacior provide he power for he oupu load and he volage drop from v4 o v1 a he ime of 1; Adapive Acive Charging Window To minimize he power loss of BJT and LDO, MP13 inegraes an adapive acive charging window conrol, which mainain he maximum volage difference beween and VOUT say a a consan level, hus he peak volage is limied relaed o VOUT. When VIN varies from high o low volage ino is charging window and he volage is lower han PKLMT minus PKLMT _HS, hen he driver will be urned on and capacior will be charged up. If volage is charged up o is peak limi PKLMT which is relaed wih he oupu volage, hen he driver will be slowly urned off alhough VIN doesn reach is slow urn-off hreshold. Figure 4 depics he siuaion ha reaches is peak limi when VIN is in is charging window. VIN VIN THS PKLMT PKLMT_HS Acive Bleeder Circui Due o he parasiic capacior of VIN o GND, he inpu volage may no fall ino is charging window during normal operaion. A sar up, he acive bleeder is always on o pull down he inpu volage ino is charging window o charge capacior o is oupu enable hreshold THOUT a which momen he LDO is enabled. During seady sae mode, o guaranee he oupu ge enough energy from inpu pors, acive bleeder circui is enabled whenever he volage falls below BLDON. Besides, when he power supply is shu down, acive bleeder circui discharges he energy sored in parasiic capacior o ensure he circui can resar easily. Shor Circui Proecion The oupu curren is limied o 17mA (IOUT LMT ) if he oupu is shored o ground, which also decreases he volage. When drops below 7.6V ( UVLO ), he LDO urns off. The inpu volage hen gradually charges up o 15.25V ( THOUT ) o enable he LDO. When LDO urns on, he oupu curren drops he volage o 7.6V again. This process will coninue unil he oupu shor condiion ceases. Over Load Proecion The and VOUT volages will drop simulaneously if he oupu curren exceeds is normal value. When he volage falls o 7.6V ( UVLO ), he second sage LDO shus down immediaely. Then he inpu volage charges o 15.25V ( THOUT ) o enable he LDO. Due o he oupu curren limi circui, he maximum curren is limied o 17mA (IOUT LMT ) ypically. Shor o GND Proecion When is shored o GND, he driver curren will be reduced o 19mA (IDR STARTUP ) ypically o decrease he power consumpion of exernal BJT, hus he hermal damage of exernal BJT is prevened. IDR IIN Figure 4: Adapive Acive Charging Window Over Temperaure Proecion An NTC resisor in series wih a regular resisor can be conneced beween RT and GND for MP13 Rev
13 ambien emperaure sensing and proecion. The value of he NTC resisor becomes lower when he ambien emperaure rises. Wih he fixed inernal curren 8uA flowing hrough he resisors, he volage of RT pin becomes lower a high emperaure. When VRT is lower han VRT THL ( ypically.8v ), hen inernal OTP circui will be riggered and he BJT driver and LDO will be shu down immediaely. When VRT is higher han VRT THL plus VRT TH _ HS, hen MP13 will resar. Thermal Shudown Proecion Accurae emperaure proecion prevens he chip from operaing a exceedingly high emperaures. When he silicon die emperaure exceeds 16 o C, he whole chip shus down. When he emperaure falls below is lower hreshold of 14 o C, he chip is enabled again. MP13 Rev
14 APPLICATION INFROMATION COMPONENT SELECTION Seing he Oupu Volage The oupu volage is se o 12V by inernal large feedback resisors. Typically, he inernal upper and lower feedback resisor is 1.125MΩ and 125kΩ respecively. Adjus VOUT by choosing appropriae exernal feedback resisors. The recommended oupu volage is beween 1.5V and 15V. Defining he upper and lower feedback resisors as R UP and R LW respecively (refer o he picure in Typical Applicaion secion): VOUT RUP = R LW ( 1) For he exernal resisors o dominae over he inernal resisors, selec relaively small values of R UP and R LW compared o he inernal resisors. However, o minimize he load consumpion, avoid very small exernal resisors. For mos applicaions, choose R LW =1.2kΩ. To accuraely se he oupu volage, selec R UP ha can couner he inernal upper-feedback resisor value of 1.125MΩ ypically. The able below liss ypical resisor values for differen oupu volages. Table 1: Resisors Selecing vs. Oupu Volage Seing VOUT (V) R UP (kω) R LW (kω) (1%) 1.2 (1%) (1%) 1.2 (1%) (1%) 1.2 (1%) (1%) 1.2 (1%) Selecion of Capacior The bypass capacior on he pin needs o be sufficienly large o suppor sufficien energy. Calculae he capaciance (in μf) based on he following equaion: I τ C = OUT s Vripple Where, I OUT is he oupu curren (ma); τ s is based on he ype of inpu recifier for example, τ is 2ms for a half-wave recifier, and 1ms for s a full-bridge recifier, V ripple is he volage ripple on he capacior normally he ripple is limied o 2V o 3V. For bes resuls, use a small ceramic capacior and a large aluminum capacior in parallel. Oupu Power Capabiliy The following facors influence he MP13 s maximum oupu power: he inpu recifier (full bridge or half-wave); he capacior conneced beween and GND; he DC curren gain and collecor curren of exernal BJT; he oupu volage and he emperaure-rise requiremen of key componens, which is relevan o differen applicaion environmens. V AC V IN GND Full Bridge Recifier V AC V IN GND Half-wave Recifier Figure 5 depics he relaionship beween he maximum oupu power and he VIN volage when he oupu volage is 12V, 5V and 3.3V respecively. The plos accoun for he full bridge recifiers, he emperaure rise of MP13 is less han 6 o C on he es board in 25 o C room emperaure es Figure 5: Oupu Power vs. Inpu Volage MP13 Rev
15 EMI To mee he relevan conduced emissions sandard, slowly rise and fall he driver curren is adoped o urn on and urn off he exernal BJT. Using his conrol mehod, a smaller X cap conneced beween he inpu pors will pass EMI wih enough margins. Besides, a capacior conneced beween DR and will furher slow down he swiching process of exernal BJT for beer EMI performance. The larger value his capacior used, he slower swiching process and beer EMI performance will be go, however, he more power losses will be inroduced by his capacior and he longer sarup process will be, so i is a compromise o selec he value of he capacior conneced. Generally, wih a 1nF X cap conneced o pass EMI, a 2.2uF ceramic capacior for 12V oupu and 4.7uF ceramic capacior for 5V oupu is a good candidae o ge good compromise. Surge From is working principle, MP13 is working jus when VIN falls ino is charging window, so when surges happen a his momen, hen a lo of energy will be absorbed by BJT and MP13 due o he slow urn off process. To proec hem from damage, a fas urn off hreshold (ypically i is 71V) of VIN is se specially o shu down driver curren quickly. Since here is no bulk capacior o absorb AC line ransiens, MOV should be used o proec he IC o survive he surge es. Besides he value of fuse resisor will also affec he surge resul, he larger value used, he beer o faciliae o pass he surge es, bu he more power consumpion will be caused, in he meanwhile, he larger value of fuse resisor used, he easier o rigger is fas urn off hreshold, so 1~2 Ω fuse resisor is recommended in real applicaion. To pass 1kV surge es, 75V exernal BJT is recommended considering some margin, MP13 can pass 1kV surge es wih an appropriae MOV such as TVR1431 conneced beween he line inpu pors. Besides, he hermal pad mus be conneced o he GND for beer surge performance. PCB Layou Guide PCB layou is very imporan o achieve good regulaion, ripple rejecion, ransien response and hermal performance. I is highly recommended o duplicae E layou for opimum performance. If change is necessary, please follow hese guidelines and ake figure 6 for reference. 1) Keep he race from posiive oupu recifier o VIN as shor and wide as possible. 2) Minimize he loop area formed by posiive oupu of recifier, emier of exernal BJT and GND. 3) Minimize he loop area formed by VIN, collecor of BJT, emier of BJT. 4) Ensure all feedback connecions are shor and direc. Place he feedback resisors and compensaion componens as close o he chip as possible. 5) Place he NTC resisor as close o exernal BJT as possible for emperaure deecion and effecive proecion. 6) Oupu capacior should be pu close o he oupu erminal. 7) Connec he exposed pad wih GND o a large copper area o improve hermal performance and long-erm reliabiliy. L N RF RV CX BD1 Q1 C1 GND R VIN NC DR R3 RT 1 C5 GND 2 MP13 GND U1 FB 3 RT1 R2 C2 C3 R5 5 VOUT 4 R4 C4 VOUT GND MP13 Rev
16 Top Layer Design Example Below is a design example following he applicaion guidelines for he specificaions: Table 2: Design Example V IN V OUT I OUT 85Vac o 265Vac 5V 6mA The deailed applicaion schemaic is shown in Figure 7. The ypical performance and circui waveforms have been shown in he Typical Performance Characerisics secion. For more device applicaion, please refer o he relaed Evaluaion Board Daashees Boom Layer Figure 6: PCB Layou MP13 Rev
17 TPICAL APPLICATION CIRCUITS RF 1/1W L RV 85~265VAC TVR1431 N CX1 1nF 275VAC R3 1.2k C5 RT1 2pF 1k 7 NC GND 2 1V BD1 R4 MB6S MP13 GND 1.2k Q1 R1 1 1% 6 3DD482A DR FB 3 75V/1.5A C1 47uF 25V R2 2k 126 C2 4.7uF 1V 8 5 VIN U1 RT 1 VOUT 4 C3 1nF 16V R5 3.9k 1% C4 4.7uF 16V VOUT 5V/6mA GND GND Figure 7: Typical Applicaion MP13 Rev
18 FLOW CHART (12) Sar N N N VIN>71V VIN<29.55V VIN>32.75V <VOUT+7.25V Turn On Acive Bleeder N Fas Turn Off Driver of BJT >VOUT+7.95V Turn Off Acive Bleeder N Turn On Driver, IDR STARTUP =19mA >15.25V IDR=2mA N Slowly Turn Off Driver of BJT Turn On LDO Monior Oupu Curren VRT<.8V Monior VRT N TSD=Logic High N Thermal Monior Monior and VOUT IOUT LMT=17mA >VOUT+9V N N N <VOUT+8.1V <7.6V Slowly Turn Off Driver, I B=2mA Slowly Turn On (13) Driver, I B=2mA Turn Off LDO UVLO, OTP, Vo SCP, OLP Proecion are auo resar Noes: 12) The parameers in he flow char refer o he 12V oupu volage. 13) The slowly urn on only happens when VIN is from high volage o low volage hrough VIN slow urn on hreshold while is lower han is urn on hreshold. MP13 Rev
19 EVOLUTION OF THE SIGNALS IN THE PRESENCE OF FAULTS Sar Up OVP Unplug from Main Inpu Normal OLP Occurs Operaion OTP Occurs Normal operaion PKLMT THOUT BLDON UVLO IDR 2mA 19mA VOUT Acive Bleeder On Faul/ Evens Off peak Regulaion OLP Occurs OTP or TSD Faul Occurs MP13 Rev
20 PACKAGE INFORMATION SOIC8E NOTICE: The informaion in his documen is subjec o change wihou noice. Users should warran and guaranee ha hird pary Inellecual Propery righs are no infringed upon when inegraing MPS producs ino any applicaion. MPS will no assume any legal responsibiliy for any said applicaions. MP13 Rev
21 Mouser Elecronics Auhorized Disribuor Click o View Pricing, Invenory, Delivery & Lifecycle Informaion: Monolihic Power Sysems (MPS): MP13GN MP13GN-Z
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