HygroLab C1 Bench-Top Indicator User Guide
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1 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 1 f 28 Instructin Manual Dcument Type HygrLab C1 Bench-Tp Indicatr 2011; Rtrnic AG E-M-HyLabC1-V1_10
2 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 2 f 28 Instructin Manual Dcument Type Table f cntents 1 Overview General descriptin Cnfiguratin sftware Pwer supply Prbe inputs Measured parameters Calculated parameters Alarm Indicatin n the display Real time clck Back panel and digital interface Basic peratin Display Keypad ON/OFF key Internal menu Frequently used settings system Date and time Select the calculated parameter fr a prbe input Select which prbe and/r parameters are shwn n the display Cnnecting the HygrLab C1 t a PC Practical advice fr measuring humidity Aw Measurement Enabling Aw Measurement Water activity measurement settings: Aw prbe usage guidelines Using the AwQuick mde Using the AwE mde Viewing the captured data (autmatic data capture enabled) User cnfigurable settings and functins Factry default settings Interactin between the HygrLab C1 and HygrClip 2 prbe User defined calculatin Maintenance Peridic calibratin check f the HygrClip 2 prbe Cleaning r replacing the prbe dust filter Firmware updates Prbe Calibratin and Adjustment Prcedures Overview Calibratin against a knwn reference envirnment Calibratin against a reference HygrClip 2 prbe Adjustment f humidity and temperature Technical data Specificatins Dew pint accuracy Accessries Supprting dcuments Dcument releases ; Rtrnic AG E-M-HyLabC1-V1_10
3 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 3 f 28 Instructin Manual Dcument Type Applicability: This manual is valid fr the HygrLab C1 with firmware versin 1.xx, where 1.xx can be 1.0a, 1.1b etc. Changes t the last tw digits f the versin number reflect minr firmware changes that d nt affect the manner in which the instrument shuld be perated. 1 Overview The HygrLab C1 is a multifunctin bench-tp indicatr that can read simultaneusly up t 4 HygrClip 2 digital humidity-temperature prbes. The HygrLab C1 is primarily designed fr measuring the water activity (Aw) f fds, pharmaceuticals and csmetics. The HygrLab C1 can als be used in ther labratry applicatins that require measuring humidity and temperature. The HygrLab C1 is equipped with a digital interface. Depending n the ptin the HygrLab C1 has either a USB r an Ethernet interface r with bth. The HygrLab C1 features tw distinct perating mdes: Aw Measurement: This specialized mde is used fr measuring the water activity (Aw) f prduct samples and materials in bulk such as pwders, seeds, etc. When set t perate in the water activity mde, the HygrLab C1 autmatically displays humidity as Aw (1.000 a w = 100 %RH). The Aw Mde ffers the fllwing ptins: Accelerated water activity measurement (AwQuick): permits measuring the water activity f mst prducts in typically 5 minutes. The measurement starts simultaneusly fr all fur prbe inputs and is ended autmatically. Cnventinal water activity measurement (AwE): the measurement starts simultaneusly fr all fur prbe inputs. The HygrLab C1 autmatically detects full equilibrium cnditins and ends the measurement at that time. The HygrLab autmatically signals the end f each water activity measurement and ffers the ptin f autmatically capturing bth the end result and the value f temperature in 4 separate data bins (ne nnvlatile memry per prbe). Up t 500 recrds can be captured per prbe and each recrd is stamped fr date and time. Data viewing can be dne frm the keypad and the data can be saved t a PC using the Rtrnic HW4 sftware. Standard Mde: in this mde the HygrLab C1 can be used as a general purpse indicatr with the fllwing functins: Relative humidity and temperature data measured by up t 4 HygrClip 2 digital prbes Calculated humidity parameter such as dew / frst pint r ther, fr up t 4 HygrClip 2 prbes Up t 4 user defined calculatins such as the difference between the temperature and the dew pint measured by a prbe, the average f the temperature measured by tw prbes, etc. The HygrLab C1 is available with a wide assrtment f HygrClip 2 humidity-temperature prbes t meet almst any requirement. The HygrClip 2 prbes feature well prven, durable sensrs. Digital signal prcessing ensures cnsistent prduct perfrmance and als facilitates the task f field maintenance with features such as ptentimeter free digital calibratin. 2011; Rtrnic AG E-M-HyLabC1-V1_10
4 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 4 f 28 Instructin Manual Dcument Type 2 General descriptin 2.1 Cnfiguratin sftware Mst f the HygrLab C1 settings can be cnfigured directly frm the keypad. Hwever, sme f the settings and access t sme f the functins requires cnnecting the HygrLab C1 t a PC running the HW4 sftware versin 3.1 r higher, using either USB r Ethernet. Fr instructins see the fllwing HW4 manual: E-M- HW4v3-F Pwer supply The HygrLab C1 requires the pwer adapter mdel AC1211 ( VAC 12 VDC, 200 ma). As an alternative, the HygrLab C1 can als be pwered via the USB prt (n pwer adapter - current draw: abut 70 ma). In this case, the Ethernet prt is inactive and cannt be used. 2.3 Prbe inputs The HygrLab C1 has 4 prbe inputs designed fr use with all HygrClip 2 digital prbes with the standard UART interface (see als Back panel and digital interface ptins). Pin-Out Diagram 1: RXD (UART- digital prbe) 2: GND (digital and pwer) 3: V+: 3.3 VDC nminal 4: Nt used 5: Nt used 6: Nt used 7: TXD (UART digital prbe) 2.4 Measured parameters The HygrClip 2 prbe measures relative humidity with a ROTRONIC Hygrmer IN1 capacitive sensr and temperature with a Pt100 RTD. 2.5 Calculated parameters The HygrLab C1 can calculate any f the fllwing parameters based n the humidity and temperature values measured by the prbe (t select the calculated parameter, use either the keypad r the HW4 sftware > Device Manager): Dew pint (Dp) abve and belw freezing Frst pint (Fp) belw freezing and dew pint abve freezing Wet bulb temperature (Tw) Enthalpy (H) Vapr cncentratin (Dv) Specific humidity (Q) Mixing rati by weight (R) Vapr cncentratin at saturatin (Dvs) Vapr partial pressure (E) Vapr saturatin pressure (Ew) 2011; Rtrnic AG E-M-HyLabC1-V1_10
5 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 5 f 28 Instructin Manual Dcument Type Nte: calculating sme f the abve parameters requires barmetric pressure as an input parameter. A fixed barmetric pressure value can be specified using either the keypad r the ROTRONIC HW4 sftware. In additin, the HygrLab C1 can display fr each prbe input a user defined calculatin such as the difference between the temperature and the dew pint measured by a prbe, the average f the temperature measured by tw prbes, etc. Cnfiguratin f the HygrLab C1 fr a user defined calculatin requires the Rtrnic HW4 sftware versin 3.1 r higher (see separate dcument E-M-HW4v3-F2-019) 2.6 Alarm Indicatin n the display Depending n the type f alarm, the display shws either a symbl r a text when the HygrLab C1 detects an alarm cnditin: Out-f-limits value (defined with the HW4 sftware fr each prbe input, includes measured values and calculated parameter). Display f fixed values when n prbe is cnnected the input. Easily identified humidity and temperature values can be specified with the HW4 sftware fr each prbe input. Bad RH sensr r majr sensr failure (pen r shrted sensr humidity and temperature) 2.7 Real time clck The HygrLab C1 clck keeps track f the date and time and can be adjusted frm the keypad. Using the HW4 sftware, the clck can be synchrnized with the PC date and time. The clck des nt autmatically adjust fr daylight saving time (DST). 2.8 Back panel and digital interface As an ptin, the HygrLab C1 is available with any f the fllwing digital interfaces: USB nly (can be used t pwer the HygrLab C1) Ethernet nly (RJ45) USB and Ethernet (nly ne interface can be used at any time) Use f the Ethernet interface always requires the HygrLab t be pwered with the AC1211 pwer adapter. HygrLab C1 back panel shwing the fur prbe inputs as well as the USB and Ethernet prts. 2011; Rtrnic AG E-M-HyLabC1-V1_10
6 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 6 f 28 Instructin Manual Dcument Type 3 Basic peratin 3.1 Display The LC display has a backlight which can be set t be n all the time r whenever a key is pressed. The backlight can als be disabled. Using the HygrLab C1 Menu > Display Settings > Mde, the display mde can be changed as shwn belw: Standard: 3-line display: %RH Temperature Date and time %RH Temperature Calculated parameter (see nte belw) N date and time The display can als be cnfigured t shw a trend indicatr n each line: : increasing value : decreasing value Bth arrws: stable In the event f an alarm the symbl [! ] appears t the right f the value. When the display is set t display humidity and temperature and prvided that the Aw mde is nt enabled, the bttm f the display shws the date and time. The prbe input that is currently selected is always shwn at the bttm f the display. NOTE: Using the HW4 sftware, each prbe input f the HygrLab C1 can be cnfigured t display a user defined calculatin instead f displaying a calculated psychrmetric parameter such as the dew pint. Fr example, the HygrLab C1 can be cnfigured t display the difference between the temperature f prbe 1 and the dew pint calculated fr prbe 1, whenever prbe 1 is selected. 2011; Rtrnic AG E-M-HyLabC1-V1_10
7 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 7 f 28 Instructin Manual Dcument Type 3.2 Keypad UP / DOWN: Selects the prbe being displayed When the menu is active, use t navigate the menu, make a selectin r change a value ON/OFF: Turns the instrument n r ff. ENTER: MENU: Activates the internal menu. Press this key again t g back t the previus sub-menu r t exit the menu When the menu is active, use t cnfirm the selectin f a menu item, effect a change f settings and cnfirm any change In the Aw Mde, use t start, hld r stp the water activity measurement functin 3.3 ON/OFF key The ON/OFF key is used as fllws: T turn the instrument n: press the ON/OFF key T turn the instrument ff: press the ON/OFF key 2011; Rtrnic AG E-M-HyLabC1-V1_10
8 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 8 f 28 Instructin Manual Dcument Type 3.4 Internal menu Nte: Unauthrized access t the menu can be prevented by disabling display menu (use the HW4 sftware > Device Manager > Display) Main Menu Menu Items Submenu Items Selectins r Infrmatin Device Inf Serial Nbr Serial number Ntes Device Settings Display Settings Time Settings Versin Type Firmware versin Device type Name Device name User defined Pressure Sys Metric / English Ref. Prbe 1 / 2 / 3 / 4 Trend ON / OFF Fixed barmetric pressure value required fr calculating sme psychrmetric parameters Reference prbe input used t adjust prbes cnnected t the ther inputs Trend indicatin n the display Decimals 1 r 2 Display reslutin Mde Cntrast H+T H+T+Calc See LC display cntrast adjustment Back Light Key Press/ON/OFF Display backlight mde Date Date Fmt dd mm yyyy mm dd yyyy yyyy mm dd Press n ENTER when highlighted and use UP r Dwn t adjust Date frmat Separatr. r / r - Date separatr Time Time Fmt 24h / 12 h Time frmat Press n ENTER when highlighted and use UP r Dwn t adjust 2011; Rtrnic AG E-M-HyLabC1-V1_10
9 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 9 f 28 Instructin Manual Dcument Type Main Menu Menu Items Submenu Items Selectins r Infrmatin Ntes Aw Settings Enable AW ON / OFF Enable = ON changes the display as fllws: Humidity unit changes t a w N calculated parameter SaveResult ON / OFF ON: When the Aw measurement is ended, bth the end result and temperature are saved in the fllwing data bins: Prbe 1: t Bin 1 Prbe 2: t Bin 2, etc. Mde AwQuick / AwE AwQuick: accelerated water activity measurement AwE: cnventinal water activity measurement Dwell Time minutes Dwell time (AwQuick) AwQ Temp C / minute Temperature stability definitin (AwQuick) AwE Temp C / minute Temperature stability definitin (AwE) AwE Humi a w / minute Humidity stability definitin (AwE) Data Strage Displays the names f the 4 data bins Bin 1 = Prbe 1 Bin 2 = Prbe 2, etc. View Samples Summary Clear Data Press n ENTER t select the highlighted data bin Shws the individual data recrds Use the UP and DOWN keys t navigate the recrds Shws the minimum, maximum and average values fr the data bin Clears the data bin 2011; Rtrnic AG E-M-HyLabC1-V1_10
10 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 10 f 28 Instructin Manual Dcument Type Main Menu Prbe Settings Menu Items Calc 1 4 Submenu Items Selectins r Infrmatin Psychrmetric Parameter. See 2.5 Ntes Calculated parameter Prbe 1, 2, 3, 4 User defined calculatin Prbe 1, 2, 3, 4 (requires HW4 sftware) Frmula 1 4 ON / OFF When ON, this calculatin replaces the psychrmetric parameter bth n the lcal n the display and n a PC mnitr (HW4 sftware) Prbe Actins Prbe Prbe Input Number Use t select a prbe input Prbe Inf Humidity Adjust Shw Acquired Pints Acquire (Ref Prbe) Acquire (Ref Value) Start Adjustment Reset t Factry Serial Number Versin Prbe Name Lists the cal. pints present in the prbe memry (a max. f 10 pints are shwn) Manual entry: knwn reference envirnment Adjusts the prbe Additinal Optins: Clear all cal. pints Clear the last pint Saves value measured by the reference prbe as a cal. pint Saves value entered manually as a cal. pint Effect depends n number f calibratin pints in prbe memry Returns the prbe t the initial factry adjustment Temperature Adjust Shw Acquired Pints Lists the cal. pints present in the prbe memry (a max. f 2 pints are shwn) Additinal Optins: Clear all cal. pints Clear the last pint Acquire (Ref Prbe) Acquire (Ref Value) Start Adjustment Reset t Factry Manual entry: knwn reference envirnment Adjusts the prbe Saves value measured by the reference prbe as a cal. pint Saves value entered manually as a cal. pint Effect depends n number f calibratin pints in prbe memry Returns the prbe t the riginal factry adjustment 2011; Rtrnic AG E-M-HyLabC1-V1_10
11 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 11 f 28 Instructin Manual Dcument Type Main Menu Menu Items <Set as Ref. Prbe> Submenu Items Selectins r Infrmatin Ntes Sets the prbe cnnected t the selected input as the reference prbe NOTE: use the MENU key t g back ne step frm any sub-menu r t exit the entire menu (this may require several key presses). 3.5 Frequently used settings system Press the MENU key and select Device Settings > Sys. Press ENTER t activate the Sys menu item, use the UP r DOWN arrw key t change the unit system. Press ENTER t cnfirm and press MENU t exit. The HW4 sftware can als be used t change the unit system. WARNING: changing the unit system des nt change the numerical value f the fixed barmetric pressure used in sme psychrmetric calculatins. Always verify and mdify as required the numerical pressure value after changing the unit system Date and time Press the MENU key and select Time Settings > Date r Time. Press ENTER t activate either the Date r the Time menu item, use the UP r DOWN arrw key t change the Date r the Time. After each change, the cursr mves t the right. When dne, press ENTER t cnfirm and press MENU t exit. T change either the date r the time frmat, Press the MENU key and select Time Settings > Date Fmt r Time Fmt. Press ENTER t activate either the Date Fmt r the Time Fmt menu item, use the UP r DOWN arrw key t change the Date r the Time frmat. When dne, press ENTER t cnfirm and press MENU t exit. The HW4 sftware can als be used t set the clck f the HygrLab C1 t the PC date and time Select the calculated parameter fr a prbe input Press the MENU key and select Prbe Settings > Calc1 t Calc 4. Press ENTER t activate the Calc submenu, use the UP r DOWN arrw key t select the calculated parameter. Press ENTER t cnfirm and press MENU t exit Select which prbe and/r parameters are shwn n the display Press the MENU key and select Display Settings > Mde. Press ENTER t activate the Mde menu item, use the UP r DOWN arrw key t select the display mde. Press ENTER t cnfirm and press MENU t exit. Use the UP r DOWN arrw key t change the prbe being displayed. NOTE: The calculated parameter is shwn nly if enabled fr the prbe input that is selected (MENU > Prbe Settings). 3.6 Cnnecting the HygrLab C1 t a PC USB cnnectin: cnnect the HygrLab C1 t the USB prt f a PC with the ROTRONIC HW4 sftware installed. Nte that the ROTRONIC USB driver must be installed n the PC prir t cnnecting the HygrLab C1 as explained in the HW4 manual E-M-HW4v3-Main. Bth the driver and the installatin instructins are lcated n the HW4 CD and are als available frm the Rtrnic website. 2011; Rtrnic AG E-M-HyLabC1-V1_10
12 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 12 f 28 Instructin Manual Dcument Type Ethernet cnnectin: use f the Ethernet interface requires cnfiguring the HygrLab C1 s as t ensure cmpatibility with the LAN t which the HW4 PC is cnnected. See dcument E-M-TCPIP-Cnf available frm ur website. 3.7 Practical advice fr measuring humidity The mst cmmn surce f errr when measuring relative humidity is a difference between the temperature f the prbe and the temperature f the envirnment. At a humidity cnditin f 50 %RH, a temperature difference f 1 C (1.8 F) typically results in an errr f 3 %RH n relative humidity. It is always gd practice t mnitr the display fr temperature stability. The prbe shuld be given sufficient time t equilibrate with the envirnment t be measured. The larger the initial temperature difference between the prbe and the envirnment t be measured, the mre time temperature equilibratin requires. This time can be shrtened, and errrs avided, by using the prbe cnfiguratin that fits best fr yur applicatin. In extreme situatins, cndensatin may ccur n the sensrs when the prbe is clder than the envirnment. As lng as the humidity / temperature limits f the humidity sensr are nt exceeded, cndensatin des nt alter the calibratin f the sensr. Hwever, the sensr has t dry ut befre it can prvide a valid measurement. Nn-mving air is an excellent insulatr. When there is n air mvement, surprising differences in temperature and humidity can nted ver shrt distances. Air mvement at the prbe generally results in measurements that are bth faster and mre accurate. 4 Aw Measurement When enabled t measure water activity, the HygrLab C1 autmatically displays humidity as Aw (1.000 a w = 100 %RH) and ffers the fllwing ptins: AwE mde: the HygrLab C1 waits fr the full equilibratin f the measured prduct and prbe. Fr mst prducts, this takes frm 30 t 60 minutes. The HygrLab C1 autmatically detects equilibrium cnditins (humidity and temperature) and ends the measurement at that time by freezing the display. AwQuick mde: the HygrLab C1 uses an algrithm t accelerate the water activity measurement and prvides a result in typically 5 minutes. The measurement ends autmatically and the display is frzen. When temperature cnditins are stable (bth at the prduct and prbe), the value measured with the AwQuick mde is generally within ± aw f the value that wuld be btained by waiting fr full equilibratin f the prduct and prbe. NOTE: See technical paper E-T-AW (Measuring Water Activity) fr basic infrmatin n water activity and its applicatins. 4.1 Enabling Aw Measurement T enable the HygrLab C1 t measure water activity: Press the MENU key and select Aw Settings. Press ENTER t activate the menu. With the Enable Aw menu item highlighted, press ENTER and use the UP r DOWN arrw key t select ON. Press ENTER t cnfirm the selectin. Optinal: Use the DOWN arrw key t select the SaveResult menu item and press ENTER. Use the UP r DOWN arrw key t select either ON r OFF. Press ENTER t cnfirm the selectin Use the DOWN arrw key t select the Mde menu item and press ENTER. Use the UP r DOWN arrw key t select either AwQuick r AWE. Press ENTER t cnfirm the selectin. 2011; Rtrnic AG E-M-HyLabC1-V1_10
13 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 13 f 28 Instructin Manual Dcument Type The settings fr either the AwQuick r AWE functin can be changed after using the UP r DOWN arrw key t highlight the setting and by pressing n ENTER. Use the UP r DOWN arrw key t change each digit. Press ENTER t mve the cursr t the right. When dne, press ENTER t save the value. Press MENU twice t fully exit the menu. 4.2 Water activity measurement settings: Setting Applies t Ntes Dwell Time AwQuick The HygrLab C1 waits the specified amunt f time befre prcessing the humidity data with the AwQuick algrithm. Recmmended value: 3 r 4 minutes. AWQ-Temp AwQuick The HygrLab C1 cnsiders temperature t be stable when the rate f change f the temperature signal is less than the specified value. Recmmended value: 0.01 C / min AWE-Temp AwE The HygrLab C1 cnsiders temperature t be at equilibrium when the rate f change f the temperature signal is less than the specified value. Recmmended value: 0.01 C / min AWE-Humi AwE The HygrLab C1 cnsiders humidity t be at equilibrium when the rate f change f the humidity signal is less than the specified value. SaveResult AwQuick AwE Recmmended value: Aw / min When the Aw measurement is ended, the result is saved in the fllwing data bins: Prbe 1: Bin 1, Prbe 2: Bin 2, Prbe 3: Bin 3, Prbe 4: Bin Aw prbe usage guidelines 1) HC2-AW prbe: check that the red LED n tp f the prbe is lit. This indicates that the prbe is being pwered. If necessary, pwer the prbe by pressing nce n the red buttn lcated n tp f the prbe. When the red LED is nt lit, the HC2-AW prbe is nt pwered and the instrument is nt receiving a signal frm the prbe. 2) Measuring with less than 4 prbes: bth the AwQuick and AwE functins run simultaneusly fr all HygrLab C1 prbe inputs. We strngly recmmend t either discnnect r t pwer dwn any unused prbe. IMPORTANT: The measurement starts simultaneusly fr all prbe inputs (discnnect r pwer ff any unused prbe) Usually, the measurement ends at a different time fr each prbe. When using multiple prbes, the HygrLab C1 emits a shrt beep whenever a prbe is dne measuring. A lng beep indicates that the last prbe is dne. When Data Strage is enabled, the end result f each prbe end result is stred in memry (bins 1 t 4) Each prbe can be displayed by using the UP r the DOWN key Pressing ENTER resets all prbe inputs and discards any measurement result that has nt been stred. 2011; Rtrnic AG E-M-HyLabC1-V1_10
14 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 14 f 28 Instructin Manual Dcument Type 4.4 Using the AwQuick mde The HygrLab C1 uses an algrithm t prject the full equilibrium value (water activity) f the prduct sample: 1) The value f the humidity signal is cnstantly mnitred 2) The stability f the temperature signal is cnstantly mnitred 3) After an initial perid f time (dwell time), the humidity data is used t prject the end value f the equilibratin prcess (water activity). The measurement ends autmatically as sn as the prjected Aw value is stable. At that time, the HygrLab C1 freezes the display. The measurement is autmatically ended and typically requires abut 5 t 6 minutes. With the default dwell time f 4 minutes, the difference between the AwQuick functin and the cnventinal measurement methd is typically aw r less. The value f the dwell time can be set by the user (see SETTINGS) and is a tradeff between speed f measurement and accuracy. Generally, a lnger dwell time prduces mre accurate results but causes measurements t take lnger. The value f temperature shwn at the end f the measurement is the average temperature during the measurement. The HygrLab C1 displays a trend indicatr t the left f the temperature value. This is used t verify that temperature was stable during the measurement. 1. AWQ Reset: the HygrLab C1 is ready t start measuring all cnnected prbes When ready t measure, press n the ENTER key. 2011; Rtrnic AG E-M-HyLabC1-V1_10
15 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 15 f 28 Instructin Manual Dcument Type 2. AWQ Dwell: the measurement is in the dwell phase Current humidity value Current temperature value Elapsed time hh:mm:ss AwQuick mde is in the dwell phase Prbe 1 is being displayed 3. AWQ Running: at the end f the dwell phase the HygrLab C1 starts prjecting the end result Current Aw prjectin Average temperature 2011; Rtrnic AG E-M-HyLabC1-V1_10
16 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 16 f 28 Instructin Manual Dcument Type 4. AWQ Ended: when the prjectin is stable fr a prbe being displayed, the HygrLab C1 autmatically ends the measurement and freezes the display fr that prbe. A check mark appears t the left f the water activity value. In additin the HygrLab C1 can be set with the HW4 sftware t emit an acustic signal (Beep) lasting 5 secnds when the last prbe is dne. The acustic signal can be stpped by pushing a key (d nt press the ENTER key). When several prbes are cnnected t the HygrLab C1, use the UP r DOWN key t view each prbe. IMPORTANT: d nt press the ENTER key until yu have reviewed each prbe. Final Aw prjectin Measurement ended 5. AWQ Reset: write dwn the measurement fr each prbe r use the autmatic data capture functin. This functin can be enabled frm the keypad: MENU > Aw Settings > SaveResult > ON. The Aw value measured by prbe 1 is saved t Data Bin 1. Prbe 2 is saved t Data Bin 2, etc. Press ENTER. The HygrLab C1 is ready t start a new measurement 2011; Rtrnic AG E-M-HyLabC1-V1_10
17 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 17 f 28 Instructin Manual Dcument Type 4.5 Using the AwE mde The HygrLab C1 mnitrs the water activity and temperature values measured by the prbe. When bth values are at equilibrium during a few minutes, the measurement is autmatically ended. Depending bth n the prduct being measured and n the stability f temperature, measurements typically require 30 t 60 minutes. 1. AWE Reset: the HygrLab C1 is ready t start a measurement using up t 4 prbes When ready t measure, press n the ENTER key. 2. AWE Running: the HygrLab C1 starts mnitring the humidity and temperature signals fr equilibrium Current humidity value Current temperature value Elapsed time hh:mm:ss AwE mde is running Prbe 1 is being displayed 2011; Rtrnic AG E-M-HyLabC1-V1_10
18 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 18 f 28 Instructin Manual Dcument Type 3. AWE Ended: when bth the humidity and temperature signals measured by a prbe are stable, the HygrLab C1 autmatically ends the measurement and freezes the display fr that prbe. A check mark appears t the left f the water activity value. In additin the HygrLab C1 can be set with the HW4 sftware t emit an acustic signal (Beep) every 5 secnds when the last prbe is dne. The acustic signal can be stpped by pushing a key (d nt press the ENTER key). When several prbes are cnnected t the HygrLab C1, use the UP r DOWN key t view each prbe. IMPORTANT: d nt press the ENTER key until yu have reviewed each prbe. Final Aw measurement Measurement ended 4. AWE Reset: write dwn the measurement fr each prbe r use the autmatic data capture functin. This functin can be enabled frm the keypad: MENU > Aw Settings > SaveResult > ON. The Aw value measured by prbe 1 is saved t Data Bin 1. Prbe 2 is saved t Data Bin 2, etc. Press ENTER. The HygrLab C1 is ready t start a new measurement 2011; Rtrnic AG E-M-HyLabC1-V1_10
19 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 19 f 28 Instructin Manual Dcument Type 4.6 Viewing the captured data (autmatic data capture enabled) Press the MENU key and select Data Strage. See 3.4 Internal Menu fr instructins. View Samples: view individual data recrds Summary: view the maximum, minimum and average values Clear Data: erase the cntents f the data-bin Press MENU t exit. The captured data can be saved t a PC running the Rtrnic HW4 sftware v3.1 r higher (see separate dcument E-M-HW4v3-F2-019) 2011; Rtrnic AG E-M-HyLabC1-V1_10
20 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 20 f 28 Instructin Manual Dcument Type 5 User cnfigurable settings and functins The HygrLab C1 can be used just as any cnventinal humidity and temperature indicatr. Making use f the HygrLab C1 cnfigurable settings and functins is entirely up t the user and the apprpriate settings depend n the user applicatin. We have prvided belw a shrt descriptin f the HygrLab C1 functins and als indicated the factry default settings. 5.1 Factry default settings Ntes: Cnfiguratin f the HygrLab C1 and prbe by the user and access t its functins requires a PC with the ROTRONIC HW4 sftware (versin 3.1 r higher) installed. Any available digital interface ptin can be used t cnnect the HygrLab C1 t the PC. Settings and functins that can als be accessed frm the keypad are marked with the letter K (see als Operatin > Internal Menu). HygrLab C1 Cnfigurable Settings Device write prtectin RS-485 address 0 Device name Factry default Disabled Instrument mdel Fixed barmetric pressure value K hpa (29.92 In Hg r PSI) Date and time K Time zne dependent system (Metric r English) K Metric, except USA: English Date and time frmat, date separatr K Eurpean frmat (except Nrth America) Input name Prbe 1, Prbe 2, Prbe 3 r Prbe 4 Psychrmetric calculatin fr the input K N calculatin Display backlight K On Key Press Displayed parameters / display mde K Humidity and temperature + date and time Display reslutin K 2 decimals Trend indicatr (display) K Enabled Menu access frm keypad Enabled User Defined Calculatin K Disabled Humidity / temperature calibratin K Enabled Humidity / temperature adjustment K Enabled Aw Measurement K Disabled Autmatic data capture (Aw measurement) K Disabled Device write prtectin Out-f-limit values alarm Mnitr sensr alarms Simulatr mde (fixed values) Disabled Disabled Enabled (this functin cannt be disabled) Disabled Fr a detailed descriptin f all HygrClip 2 prbe (AirChip 3000) functins see dcument E-T-AC3000-DF-V1 Instructins regarding the cnfiguratin f the HygrLab C1 and prbes as well as access t the functins are prvided in the fllwing manuals: 2011; Rtrnic AG E-M-HyLabC1-V1_10
21 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 21 f 28 Instructin Manual Dcument Type E-M-HW4v3-F2-019 E-M-HW4v3-F2-001 E-M-HW4v3-Main ( 6.5) E-M-HW4v3-DR-001 E-M-HW4v3-A2-001 E-M-AC3000-CP 5.2 Interactin between the HygrLab C1 and HygrClip 2 prbe It is imprtant t nte that when used tgether, the HygrLab C1 indicatr and HC2 prbe (HygrClip 2) cnstitute a 2-cmpnent system. Each system cmpnent has its wn micrprcessr, firmware and functins. Sme f these functins are unique t each system cmpnent. Other functins are fund in bth cmpnents. The functins and settings f the HygrLab C1 indicatr and HygrClip 2 prbe (HC2) perate tgether as indicated belw: Functin / Setting HygrLab C1 HC2 Ntes Device prtectin X X Individual t the HygrLab C1 and HC2 prbe RS-485 address X X Individual t the HygrLab C1 and HC2 prbe Device Name X X Calculatin X X Simulatr functin X X system X X Out-f-limits value alarm X X User defined descriptin The device name f the HC2 prbe is nt displayed by HW4 and is replaced with the HygrLab C1 Input Name Psychrmetric calculatin HygrLab C1 setting verrides HC2 prbe setting Generates fixed humidity and / r temperature value When enabled, the HygrLab C1 settings verride the HC2 prbe settings The HygrLab C1 setting verrides HC2 prbe setting. The HC2 prbe settings still apply when the prbe is used alne Make sure t use the same humidity symbl and the same temperature unit fr bth the HygrLab C1 and prbe. The HygrLab C1 settings are independent frm the HC2 prbe settings. The HC2 prbe settings have n effect n the HygrLab C1 and ut-f-limits values defined at the prbe level d nt generate a HygrLab C1 alarm. 5.3 User defined calculatin Using the HW4 sftware, the HygrLab C1 can be enabled t calculate fr each prbe input a user defined parameter such as the difference between the temperature and the dew pint measured by a prbe, the average f the temperature measured by tw prbes, etc. The user defined calculatin can be shwn n the display where a calculated parameter such as the dew pint wuld appear by turning n the Frmula ptin (HygrLab C1 internal menu - accessed frm the keypad). Fr additinal explanatins and instructins see the fllwing HW4 manual: E-M-HW4v3-F ; Rtrnic AG E-M-HyLabC1-V1_10
22 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 22 f 28 Instructin Manual Dcument Type 6 Maintenance 6.1 Peridic calibratin check f the HygrClip 2 prbe Bth the Pt 100 RTD temperature sensr used in the prbe and assciated electrnics are very stable and shuld nt require any calibratin after the initial factry adjustment. Lng term stability f the ROTRONIC Hygrmer humidity sensr is typically better than 1 %RH per year. Fr maximum accuracy, calibratin f the prbe shuld be verified every 6 t 12 mnths. Applicatins where the prbe is expsed t significant pllutin may require mre frequent verificatins. 6.2 Cleaning r replacing the prbe dust filter See dcument E-M-HC2 Prbes-V1 6.3 Firmware updates Firmware updates will be available n the ROTRONIC website fr dwnlading. Firmware files are given a name that shws bth t which device the file applies and the versin number f the firmware. All firmware files have the extensin HEX. WARNING: fr reasns f cmpatibility update the current instrument Firmware nly with a Firmware file with the same Main versin. Examples: 1.0a 1.5b = OK, 1.3b 2.1d = NOT OK Prcedure fr updating the firmware: Cnnect the HygrLab C1 t a USB prt f a PC with the ROTRONIC HW4 sftware installed. Nte that the ROTRONIC USB driver must be installed n the PC as explained in the HW4 manual E-M- HW4v3-Main Nte: the Ethernet prt can be als used t cnnect the HygrLab C1 t the HW4 PC.. Cpy the firmware update file frm the ROTRONIC website t the PC. Start HW4 sftware n the PC and search fr the HygrLab C1 (HW4 Main Menu Bar > Devices and Grups > Search fr USB Masters). After finding the HygrLab C1, expand the device tree t its functins. Select Device Manager. In the Device Manager menu bar select Tls > Firmware Update. Fr instructins see dcument E-M-HW4v3-F ; Rtrnic AG E-M-HyLabC1-V1_10
23 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 23 f 28 Instructin Manual Dcument Type 7 Prbe Calibratin and Adjustment Prcedures 7.1 Overview The HygrLab C1 uses tw distinct and separate prcedures: 1) Acquisitin and capture f calibratin pints t the memry f a prbe r device 2) Adjustment f the prbe r device based n the calibratin pints present in the prbe r device memry When the purpse is just t calibrate the prbe r device, use nly prcedure 1. Up t 2 temperature calibratin pints and up t100 humidity calibratin pints can be held indefinitely in the prbe r device memry. N calibratin pint is saved within the HygrLab C1 itself. A calibratin prtcl can be printed with the HW4 sftware. Either the HW4 sftware r the HygrLab C1 can be used at any time t delete unwanted calibratin pints frm the prbe r device memry. Adjustment can be carried ut at any time after calibratin, even several days later. Adjustment is a purely electrnic prcess based n memrized data and the prbe r device des nt need t be expsed t any specific envirnment. Ntes: Instructins fr using the ROTRONIC calibratin devices and humidity standards are prvided in dcument E-M-CalBasics Prbe adjustment is available in the water activity mde, but when using this functin humidity is shwn as %RH as ppsed t a w. 7.2 Calibratin against a knwn reference envirnment Cnnect the prbe t be calibrated t the HygrLab C1. Expse the prbe t a knwn envirnment (r t a humidity standard r t a saturated salt slutin) and wait fr full equilibrium. Press MENU and select Prbe Actins. Press ENTER t activate the menu. Prbe input selectin: with the menu item Prbe highlighted, press ENTER and press the UP r the DOWN key t change the selected prbe input number and press ENTER t cnfirm. Use the DOWN arrw key t select either Humi Adjust r Temp Adjust (in any rder). Press ENTER t cnfirm and pen the next sub-menu. Use the DOWN arrw key t select the Acquire (Ref. Value) menu item and press ENTER t cnfirm. Humi Adjust: the HygrLab C1 displays bth the current humidity read by the prbe t be calibrated and the reference humidity (knwn envirnment). Use the DOWN key t highlight the reference value and press ENTER. Use the UP r DOWN arrw key t change each digit. Press ENTER t mve the cursr t the right. When dne, press ENTER t save the value. Use the DOWN arrw key t select <Acquire>. Press ENTER t activate the Acquire functin. Press ENTER t cnfirm and save the calibratin pint t the prbe memry. The HygrLab C1 autmatically exits the menu. Temp Adjust: the HygrLab C1 displays bth the current temperature read by the prbe t be calibrated and the reference temperature (knwn envirnment). Use the DOWN key t highlight the reference value and press ENTER. Use the UP r DOWN arrw key t change each digit. Press ENTER t mve the cursr t the right. When dne, press ENTER t save the value. Use the DOWN arrw key t select <Acquire>. Press ENTER t activate the Acquire functin. Press ENTER t cnfirm and save the calibratin pint t the prbe memry. The HygrLab C1 autmatically exits the menu. Nte: the prcedure can be repeated with different reference envirnments s as t accumulate several calibratin pints (temperature: maximum 2 pints, humidity: maximum 100 pints). 2011; Rtrnic AG E-M-HyLabC1-V1_10
24 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 24 f 28 Instructin Manual Dcument Type 7.3 Calibratin against a reference HygrClip 2 prbe Cnnect the reference prbe t any prbe input f the HygrLab C1. Press MENU and select Prbe Actins. Press ENTER t activate the menu. With the menu item Prbe highlighted, press ENTER and press the UP r the DOWN key t change the selected prbe input number t match the input number t which the reference prbe is cnnected. Press ENTER t cnfirm. Use the DOWN arrw key t highlight Set as Ref. Prbe. Press ENTER t cnfirm Cnnect the prbe t be calibrated t any f the ther inputs f the HygrLab C1. Expse bth prbes t the same stable envirnment and wait fr full equilibrium with the envirnment. Whenever pssible, prvide sme ventilatin. Press the MENU key and select Prbe Actins. Press ENTER t activate the menu. With the menu item Prbe highlighted, press ENTER and press the UP r the DOWN key t change the selected prbe input number t match the input number t which the prbe t be calibrated is cnnected. Press ENTER t cnfirm. Use the DOWN arrw key t select either Humi Adjust r Temp Adjust (this can be dne in any rder). Press ENTER t cnfirm and pen the next sub-menu. Use the DOWN arrw key t select the Acquire (Ref. Prbe) menu item and press ENTER t cnfirm. Humi Adjust: the HygrLab C1 displays bth the current humidity read by the prbe t be calibrated and the value prvided by the reference prbe. Press ENTER t accept the calibratin pint. Press ENTER t cnfirm and save the calibratin pint t the prbe memry. The HygrLab C1 autmatically exits the menu. Temp Adjust: the HygrLab C1 displays bth the current temperature read by the prbe t be calibrated and the value prvided by the reference prbe. Press ENTER t accept the calibratin pint. Press ENTER t cnfirm and save the calibratin pint t the device memry. The HygrLab C1 autmatically exits the menu. Nte: the prcedure can be repeated under different cnditins s as t accumulate several calibratin pints (temperature: maximum 2 pints, humidity: maximum 100 pints). 7.4 Adjustment f humidity and temperature After saving calibratin pints t the memry f a prbe, the HygrLab C1 can be used t d a humidity and temperature adjustment f up t 4 prbes (ne prbe at a time). Humidity and temperature adjustment are tw separate prcesses. Press the MENU key and select Prbe Actins. Press ENTER t activate the menu. With the menu item Prbe highlighted, press ENTER and press the UP r the DOWN key t change the selected prbe input number t match the input number t which the prbe t be adjusted is cnnected. Press ENTER t cnfirm. Use the DOWN arrw key t select either Temp Adjust r Humi Adjust (we recmmend selecting Temp Adjust first). The fllwing steps are the same fr a temperature r a humidity adjustment. Press ENTER t cnfirm and pen the next sub-menu. Optinal: with the Shw Acquired Pints menu item selected press ENTER and review the calibratin pints present in memry. This submenu allws yu t delete unwanted calibratin pints. Press MENU when dne. Use the DOWN arrw key t select the Start Adjustment menu item and press ENTER t cnfirm. Press ENTER t activate the Adjust functin. After cmpleting the adjustment prcess, this functin autmatically erases the calibratin pints in the prbe memry. When dne adjusting, the HygrLab C1 autmatically exits the menu. 2011; Rtrnic AG E-M-HyLabC1-V1_10
25 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 25 f 28 Instructin Manual Dcument Type 8 Technical data 8.1 Specificatins General Device type Pwer Operating mdes AW measurement Standard mde HygrLab C1 Humidity-temperature bench-tp indicatr with 4 prbe inputs (HygrClip 2 digital prbe) and real time clck (date and time) Mdel AC1211 pwer adapter ( VAC 12 VDC, 200 ma). The USB interface can be used t pwer the HygrLab C1 (n pwer adapter required - current draw: abut 70 ma). Use f the Ethernet interface always requires a pwer adapter. HygrLab C1 Display f water activity and temperature AwE : cnventinal measurement AwQuick : accelerated measurement Display f %RH + temperature Display f %RH, temperature + calculated parameter Prbe inputs Number f prbe inputs 4 Prbe type Humidity and temperature measurement HygrLab C1 See dcument E-M-HC2 Prbes > Specificatins HygrClip 2 digital humidity temperature prbe HygrClip 2 prbe Calculated parameters Psychrmetric calculatins Start-up time and data refresh rate Start-up time Data refresh rate Functins Water activity measurement HygrLab C1 Dew pint (Dp) abve and belw freezing Frst pint (Fp) belw freezing and dew pint abve freezing Wet bulb temperature (Tw) Enthalpy (H) Vapr cncentratin (Dv) Specific humidity (Q) Mixing rati by weight (R) Vapr cncentratin at saturatin (Dvs) Vapr partial pressure (E) Vapr saturatin pressure (Ew) HygrLab C1 3 s (typical) 1 s (typical) HygrLab C1 Cnventinal water activity measurement Accelerated water activity measurement Autmatic end f measurement Simultaneus measurement f up t 4 prbes 2011; Rtrnic AG E-M-HyLabC1-V1_10
26 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 26 f 28 Instructin Manual Dcument Type Functins Autmatic Data capture Prbe Calibratin / Adjustment User defined parameter HygrLab C1 Available nly when Aw measurement is enabled 4 separate data bins (ne fr each prbe input) Up t 500 recrds per data bin: Aw end value, temperature + date and time stamp Can be used t calibrate and adjust HygrClip 2 prbes Fully fledged calibratin and adjustment functin Calibratin against reference prbe r reference envirnment Using the HW4 sftware, the HygrLab C1 can be set t calculate ne user defined parameter per prbe input General specificatins Display Display mdes Husing material Husing prtectin grade HygrLab C1 LC, 3 lines, backlight, trend, alarm indicatin Reslutin: 3 decimals water activity 1 r 2 decimals ther parameters Water activity and temperature %RH and temperature + date and time %RH, temperature and calculated parameter ABS, Aluminum IP21 Overall dimensins 236 x 172 x 70 mm (9.3 x 6.8 x 2.8 ) Weight 1000 g (2 lb 0.5 z) Cnfrmance t standards CE / EMC immunity Slder type FDA / GAMP directives Envirnmental limits Strage and transit Operating limits at electrnics Temperature limits at prbe Maximum humidity at prbe Maximum air velcity at prbe Critical envirnments HygrLab C1 EMC Directive 2004/108/EG: EN : 2001, EN : 2005 EN : 2005, EN : A11 Lead free (RHS directive) Cmpatible HygrLab C C / %RH, nn cndensing C (limited by LC display) %RH, nn cndensing Depends n prbe mdel 100 %RH up t 80 C (176 F) 75 %RH at 100 C (212 F) 45 %RH at 125 C (260 F) 15 %RH at 150 C (302 F) 20 m/s (3,935 ft /min) Humidity sensr: as per DV Critical chemicals 8.2 Dew pint accuracy See dcument E-M-HC2 Prbes > Dew pint accuracy 2011; Rtrnic AG E-M-HyLabC1-V1_10
27 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 27 f 28 Instructin Manual Dcument Type 9 Accessries Fr accessries and parts such as the HW4 cnfiguratin sftware, service cables, calibratin accessries and spare dust filters, please see dcument E-M-HC2-accessries 10 Supprting dcuments Dcument File Name E-M-HC2 Prbes-V1 Cntents HygrClip 2 (HC2) Humidity Temperature Prbes, E-M-HC2-accessries Accessries and parts fr prbes, indicatrs and transmitters E-T-AC3000-DF-V1 AirChip 3000 Descriptin and Main Functins E-M-HW4v3-DIR E-M-HW4v3-Main E-M-HW4v3-F2-019 E-M-HW4v3-F2-001 List f the HW4 manuals HW4 sftware versin 3: General instructins and functins cmmn t all devices HW4 sftware versin 3: HygrLab C1 hand-held indicatr and prbes Device Manager and Data Recrding functins HW4 sftware versin 3: Device Manager HC2 prbe series E-M-HW4v3-A2-001 HW4 sftware versin 3: Prbe Adjustment functin AirChip 3000 devices E-M-HW4v3-DR-001 HW4 sftware versin 3: Data Recrding Functin AirChip 3000 Devices E-M-AC3000-CP E-M-CalBasics E-T-HumiDefs AirChip 3000 Cmmunicatin Prtcl Temperature and humidity calibratin basics Instructins fr using the ROTRONIC humidity standards Humidity Definitins E-T-AW E-M-TCPIP-Cnf Measuring water activity Cnfiguratin prcedures fr ROTRONIC devices with Ethernet (TCP/IP) interface Nte: The abve dcuments can be dwnladed frm ur website. All dcument file names have an extensin crrespnding t the dcument release number. This extensin is nt shwn in the abve table. 2011; Rtrnic AG E-M-HyLabC1-V1_10
28 Dcument cde HygrLab C1 bench-tp indicatr: Dcument title Rtrnic AG Bassersdrf, Switzerland Page 28 f 28 Instructin Manual Dcument Type 11 Dcument releases Dc. Release Date Ntes _10 Oct. 19, 2011 Original release 2011; Rtrnic AG E-M-HyLabC1-V1_10
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