Tension meter dynaline HF45/LPT

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1 Tensin meter dynaline HF45/LPT EN Operatin and maintenance manual

2 SUMMARY 1. DEFINITIONS PICTOGRAMS USED IN THIS MANUAL STANDARD CONTENT OF DELIVERY INTRODUCTION Descriptin Characteristics Data bank HF 45/LPT Custm calibratin PRESENTATION Tensin meter HF 45/LPT Display infrmatin and keybard functins TO CARRY A MEASUREMENT OUT T install the tensin meter n the wire rpe CONFIGURATION MENU ADVANCED FUNCTIONS Average Recrd Custm calibratin Create Use Mnitr MAINTENANCE, CHECKING AND CLEANING Changing batteries Regulatry check Maintenance MESSAGES Infrmatin messages Errr messages PRODUCT MARKINGS

3 PRIORITY INSTRUCTIONS 1. Befre installing and using this unit, t ensure safe, efficient use f the unit, be sure yu have read and fully understd the infrmatin and instructins given in this manual. A cpy f this manual shuld be made available t every peratr. Extra cpies f this manual can be supplied n request. 2. D nt use the unit if any f the plates munted n the unit are missing r if any f the infrmatin n the plates, as indicated at the end f the manual, are n lnger legible. Identical plates will be supplied n request; these must be secured n the unit befre it can be used again. 3. Make sure that all persns perating this unit knw perfectly hw t use it in a safe way, in bservance f all safety at wrk regulatins. This manual must be made available t all users. 4. The psitining and cmmissining f this appliance must be carried ut under cnditins that ensure installer safety in cmpliance with the relevant regulatins. 5. Each time, befre using the unit, inspect the unit fr any visible damage, as well as the accessries used with the unit. Never use an appliance that is nt bviusly in gd cnditin. Returns the appliance t the manufacturer fr servicing if any anmalies arise that have n cnnectin with the state f the battery; 6. Prtect yur appliance frm any frm f impact, especially the display unit. 7. The unit must never be used fr any peratins ther than thse described in this manual. The unit must never be used t handle any lads exceeding the maximum utilizatin lad indicated n the unit. It must never be used in explsive atmspheres. 8. This appliance shuld never be used fr man-riding applicatins withut a thrugh prir check that the utilizatin cefficients required fr persnnel safety have been applied, and mre generally that the safety regulatins fr the lad line n which it has been installed have been applied. 9. Tractel declines any respnsibility fr use f this unit in a setup cnfiguratin nt described in this manual. 10. Tractel declines any respnsibility fr the cnsequences f any changes made t the unit r remval f parts. 11. Tractel declines any respnsibility fr the cnsequences resulting frm disassembly f the unit in any way nt described in this manual r repairs perfrmed withut Tractel authrizatin, especially as cncerns replacement f riginal parts by parts f anther manufacturer. 12. If the unit is t be definitively remved frm use, make sure the unit is discarded in a way which will prevent any pssible use f the unit. All envirnment prtectin regulatins must be bserved. 13. Any peratin f this appliance in cnjunctin with supplementary equipment relaying signals n an perating system must be preceded by a risk analysis related t the perating functins implemented, carried ut by the system user r assembler, and all apprpriate measures are taken as a cnsequence. 14. Certified in cmpliance with Eurpean regulatins, this appliance shuld be checked fr cmpliance with the regulatins f any ther cuntry where it might be used, prir t being cmmissined there. As part f the cntinuus imprvement f the quality f its prducts, TRACTEL reserves the right t change, withut ntice, the characteristics f the prducts cvered in this manual. 2

4 1. DEFINITIONS In this manual, the fllwing terms mean: «Prduct» : Equipment element r assembly defined n the cver page, delivered cmplete in its standard versin, r as ne f the varius mdels described. «Installatin» : Cmprehensive set f peratins required t place a cmplete prduct in a cnditin ready fr cmmissining (r cnnectin t ther cmpnents fr cmmissining), starting frm the state in which the prduct has been delivered. «User» : Persn r department respnsible fr the management and safe use f the prduct described in the manual. «Technician» : Qualified persn in charge f the maintenance peratins described and authrized t the user by the manual ; the technician is understd t be skilled and familiar with the prduct. «Operatr» : Persn r department using the prduct in cmpliance with the purpse fr which it is intended. 2. PICTOGRAMS USED IN THIS MANUAL «DANGER»: Remarks intended t prevent fatal, serius r minr injury t persnnel r damage t the envirnment. «IMPORTANT»: Remarks intended t prevent a failure r damage t the prduct, but nt directly endangering the life r health f the peratr r any ther persn, r damage t the envirnment Yu must read the user and maintenance manual. 3. STANDARD CONTENT OF DELIVERY A Tensin meter dynaline HF 45 LPT including 3 AA batteries A USB key with the LOADER Light prgram and a USB-Mini USB cnnectin cable A CE certificate & calibratin certificate A user manual A rugged carrying bx 3

5 4. INTRODUCTION 4.1. Descriptin This tensin meter dynarpe TM HF 45 LPT is an electrnic lad cell that has been designed t measure the effrt applied in a wire rpe withut having t dismantle the installatin. The resulting signal generated by the sensr equipped with strain gauges is interpreted by a digital display cntrlled by a micrprcessr. The display f the prgram has a database that cntains a list f cables. The user selects frm the list the cable whse characteristics crrespnd t the ne he wants t measure. (See details in 4.4) The display crrects the frce infrmatin (raw effrt) based n the characteristics f the cable t be measured. The measurement result is displayed n an LCD screen Characteristics Capacity : frm 0 up t 600 dan Diameters : frm 8 up t 12 mm Accuracy : +/- 2% f full scale T f use : -5 C t + 50 C Prtectin : IP 65 Size f the packaging HF 45/LPT : 550 x 380 x 220 m Weight f the HF 45/LPT in its transprt case : 6 kg Net weight f the HF 47/LPT : 2,2 kg Pwer supply : 3 "AA" alkaline cells 4.3. Data bank HF 45/LPT The Standard data bank includes several items that are identified by a "Reference Number". Each reference crrespnds t a calibratin prcess carried ut n a particular sample. The measurement wire rpe is deemed t have a minimum length f 8 m, and is assumed t be tensined between a fixed end and a flexible end (e.g. an aerial mast) in rder t render negligible the influence f placing the sensr n the cable. Placing the sensr n the wire rpe causes a shrting f the wire rpe by apprximately 1,5 mm. If the installatin des nt match the abve descriptin r if the cable yu wish t measure des nt appear in the list, we recmmend that a custm calibratin is carried ut (see 8.3) r that yu rder a specific calibratin (see 4.4). 4

6 Item Ref. Calibratin Material Structure Nminal diameter (mm) Nminal diameter (/'') Nminal diameter (mil'') Range (dan) Steel 1 x /16 0, Steel 7 x 7 8 5/16 0, Steel 6 x /16 0, Steel 7 x /16 0, Steel 7 x /8 0, Steel 8 x /16 0, Steel 6 x , Custm calibratin Others ptinal specific calibratins can be added n custmer's request, fr special wire rpe a sample must be supplied (ask fr the specific calibratin frm). 5

7 5. PRESENTATION 5.1. Tensin meter HF 45/LPT B A C D M L E F A Fixed hk G Stainless steel wheel B Main bdy H 3 alkaline cells type "AA" C Display I Fake alkaline cell D Fixatin screws (3) t pen the battery cells cmpartment J Supprt fr alkaline cells E Tilting hk K Prtective wedging fam F Rubber cver handle L Psitining mark (n handle and main bdy) M USB prt 6

8 5.2. Display infrmatin and keybard functins A B C D F L G K H J I A Battery level indicatin C GPS Status B Current temperature D Current unit F Current measure G I K Graphic visualizatin f the measure between maximum and minimum F2 Key Press = access t wire rpe data bank Press 3 sec = access t histrical In MENU Mde Press = Select Key Press = ON Press 3 sec = OFF When ON Press = access t MENU In MENU Mde Press = Enter H J L T Key Press 3 sec = increase plice f the current measure Aut-ff: keeps the device n In MENU Mde Press = scrll up key Press 3 sec = Backlight n r ff Press = data lg In MENU Mde Press = scrll dwn F1 Key Press = average mde n Press 3 sec = mnitr mde n Press 3 sec = current mde ff In MENU Mde Press = Escape 7

9 6. TO CARRY A MEASUREMENT OUT System is zering at the time f initializatin. Cnnectins and initializatin (display "ON") must be carried ut prir t fix the tensin meter n the wire rpe. It is als necessary t lay the sensr hrizntally befre starting. Turn the display "ON", the screen will display : Tractel lg Parameters setting values Select the references f the wire rpe yu want t cntrl Press F2 t accede at the data bank Scrll with keys r T calibratin reference number wire rpe diameter Material Structure e.g.: Nte: Press F2 fr 3 sec t visualize the histrical f the previus selectins Valid yur selectin with the Install the tensin meter n the wire rpe (ref t 6.1). Screen will display ( ref t 5.3) : Current measurement unit Current temperature Battery level f charge Measured effrt Nte: MIN = effrt belw the measurement range f the selected cable MAX = effrt abve the measurement range f the selected cable key 6.1. T install the tensin meter n the wire rpe Place the fixed hk arund the cable and hitch the device by rtating it s that the steel wheel is in cntact with the cable. The tilting hk autmatically lcks arund the cable when the pressure is enugh. 8

10 7. CONFIGURATION MENU Accede t the Menu by pressing the key Use the key bard t scrll the menu (See 5.2 ) ON/OFF PARAMETRES RECORDS UNITS LANGUAGE AUTO OFF BACKLIGHT TIME DATE INFORMATION RESTORE READ DELETE LOAD G DIAMETER TEMPERATURE PARAMETERS LANGUAGE Available languages are French and English AUTO OFF Setting frm "0" up t "60" minutes BACKLIGHT Setting frm "0" up t "60" minutes TIME Set yur lcal time DATE Set yur lcal date INFORMATION Abut the display RESTORE T restre the factry setting ( Except TIME and DATE) 9

11 RECORDS READ Read the previus lgged peratins DELETE T clear the memry UNITS LOAD UNITS N, dan, kn, kg, lbf, lbs "g" COEFFICIENT Mdify the default parameter : 9,81 DIAMETER Available units: mm, decimal inches, fractin inches. TEMPARATURE Available units : C and F 8. ADVANCED FUNCTIONS AVERAGE F1 RECORD CUSTOM CALIBRATION F2 MONITOR F1 CREATE USE DELETE 8.1. Average The tensin meter can display the average tensin frm up t 5 cnsecutive measures. While taking a measure, press F1 during 2 secnds t activate the average mde The current effrt is displayed n the main screen and n the bttm yu can read: AVG the average effrt (1) which indicates that the average is captured frm nly 1 measure Take anther measurement and shrtly press n F1 t add this secnd measure t the cmputatin f the average. The display then shws: AVG effrt (2) which indicates that the average is captured frm 2 measures. 10

12 Repeat the peratin with up t 5 measurements. If yu try t add a 6 th measurement, the errr message! will appear. Press F1 during 2 secnds t leave the average mde 8.2. Recrd T recrd the data at the end f a measurement prcess Press key "" during the measurement prcess, display will shw "REC" Cnditins : Wire rpe selected / Batteries OK In average mde, the value recrded is the average value and nt the current effrt Nte: the effrt must be an actual value (neither " MIN " nr " MAX») therwise, the display shws the errr message! 8.3. Custm calibratin Create This prcess (carried ut by user) allws t crrect the raw effrt signal prvided by the sensr. The special calibratin is valid fr nly ne type f cable at a single value f effrt. This peratin must nly be perfrmed using the unit dan bth n the tensin meter and n the dynammeter (see 7). T perfrm a custm calibratin, place an nline dynammeter in the installatin and apply the desired tensin in the cable. Press F2 and select the cable -- Special -- (first line f the list) Select a blank line Spc xx /. Press F2 Select "Calibrate" with key t create a new calibratin "Use" see "Delete" t delete an existing custm calibratin Install the tensin meter n the cable (see 6.1) Yur display shws the raw effrt (see 4.1). Make sure the raw effrt never is abve (dan). If it is the case, take the tensin meter ff the cable, g back with the F1 key. Change the psitin f the stp blck fr a higher psitin and start again. T have enugh signal, the raw effrt must be higher than Press the key Adjust the value shwn by the display at the same value as shwn by the dynammeter using keys T and Save the value with End prcess with F1 The display shws the current effrt with, at the bttm left f the screen, the reference f the custm calibratin 11

13 8.3.2 Use Press F2 and select the cable -- Special -- (first line f the list) Select an existing custm calibratin Select Use with key t use the custm calibratin The display shws the current effrt with, at the bttm left f the screen, the reference f the selected custm calibratin and the value f the calibratin The effrt will nly be precise at this calibratin value. At any ther value, the precisin cannt be guaranteed Mnitr The mnitr functin allws yu t launch an autmatic acquisitin sequence, i.e. recrding during a specified perid at a specified interval, variatins f effrt n a cable (maximum 999 acquisitins). The perating data recrded via the mnitr functin requires LOADER MONITOR sftware ptin. Press 3 sec t turn Mnitr mde n Set the interval time in secnds (frm 1 t 60) with the keys T and Validate with The autmatic recrding has started and is displayed at the bttm left f the screen : The cuntdwn till the next recrding (based n the set interval) current measure between brackets the number f measurements recrded Press F1 fr 3 sec t leave the Mnitr mde Nte: the effrt must be an actual value (neither "MIN" nr "MAX ) therwise, the errr message! appears. 9. MAINTENANCE, CHECKING AND CLEANING 9.1. Changing batteries Turn the display OFF Unscrew de fixatin screws f the handle and extract the battery cmpartment blck. Pull ut the batteries cver with the string attached t it. Replace the 3 batteries and respect plarities (leave the fake cell in place) Place back the battery cmpartment and screw back the handle 12

14 Take care t replace the handle crrectly : the psitining mark f the handle must match the ne n the main bdy Regulatry check New appliances cme with a certificate f adjustment. This dcument indicates the values btained during adjustment and certifies that the sensr has been adjusted, in cmpliance with an in-huse prcedure, n a calibratin bench with its calibratin sensr cnnected t the Internatinal Standard calibratr. Tractel recmmends an annual metrlgical check fr every appliance Maintenance The sensr/display unit requires n specific maintenance ther than a regular cleaning with a dry clth. 10. MESSAGES Infrmatin messages Message Cause Slutin N wire rpe selected. Select a wire rpe ( 6) - MIN - - MAX -!!!! Aut Off : xx S Current effrt is belw the measurement range f the selected wire rpe. Current effrt is abve the measurement range f the selected wire rpe. Current effrt is way abve the measurement range f the selected wire rpe. Annuncement f the imminent extinctin f the device. Apply tensin in the wire rpe. Lwer the tensin in the wire rpe. Lwer the tensin in the wire rpe. Press key "T" t reset the cunter. TIME Autmatic extinctin f the device. BAT Autmatic extinctin f the device due t lw batteries cnditin. Replace the alkaline cells (see 9.1) 13

15 10.2. Errr messages Message Cause Slutin Crrupted signature Crrupted math Errr in the wire rpe parameters. Errr in the wire rpe parameters. Use the ptinal «LOADER» sftware t update the data bank. Or, cnsult the manufacturer. Use the ptinal «LOADER» sftware t update the data bank. Or, cnsult the manufacturer. Unknwn errr Unidentified errr. Cnsult the manufacturer.! See cnditins 8.1, 8.2 r 8.4 See 8.1, 8.2 r 8.4 AD-L The utput signal frm the tensin meter is t lw. Cnsult the manufacturer. AD-H Z-er The utput signal frm the tensin meter is t high. The system cannt zering. Cnnectin prblem between the tensin meter and the display. Verify that the sensr is nt verladed. Cnsult the manufacturer. Cnsult the manufacturer 11. PRODUCT MARKINGS HF 45/LPT n : XXXXXX Ø 8 à 12 mm (5/16 à 7/16 in) t 600 dan (1340 lbs) IP 65 AA (1.5 VDC) x 3 Made in Belgium Serial number 2 Identificatin (TYPE) 3 Wire rpe diameters range 4 Maximal capacity 5 Prtectin rating 6 Symbl «Read the instructin Manual» 7 Pwer supply 14

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