ITT Technical Institute. AM340 Manufacturing Processes and Materials. Onsite Course SYLLABUS

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1 ITT Technical Institute AM340 Manufacturing Prcesses and Materials Onsite Curse SYLLABUS Credit hurs: 4 Cntact/Instructinal hurs: 50 (40 Thery Hurs, 10 Lab Hurs) Prerequisite(s) and/r Crequisite(s): Nne Curse Descriptin: This curse ffers a survey f varius manufacturing prcesses and materials fund in the industry. Areas f instructin include varius manufacturing materials, machine tls and tling used in a variety f prcesses in manufacturing. Emphasis is placed n terminlgy and functin. Outside Wrk: Fr purpses f defining an academic credit hur fr Title IV funding purpses, ITT Technical Institute cnsiders a quarter credit hur t be the equivalent f: (a) at least 10 clck hurs f classrm activities and at least 20 clck hurs f utside preparatin; (b) at least 20 clck hurs f labratry activities; r (c) at least 30 clck hurs f externship, practicum r clinical activities. ITT Technical Institute utilizes a time-based ptin fr establishing ut-fclass activities which wuld equate t tw hurs f ut-f-class activities fr every ne hur f classrm time. The prcedure fr determining credit hurs fr Title IV funding purpses is t divide the ttal number f classrm, labratry, externship, practicum and clinical hurs by the cnversin ratis specified abve. A clck hur is 50 minutes. A credit hur is an artificial measurement f the amunt f learning that can ccur in a prgram curse based n a specified amunt f time spent n class activities and student preparatin during the prgram curse. In cnfrmity with cmmnly accepted practice in higher educatin, ITT Technical Institute has institutinally established and determined that credit hurs awarded fr cursewrk in this prgram curse (including ut-f-class assignments and learning activities described in the Curse Outline sectin f this syllabus) are in accrdance with the time-based ptin fr awarding academic credit described in the immediately preceding paragraph.

2 Manufacturing Prcesses and Materials : Manufacturing Prcesses and Materials Instructr: Office hurs: Class hurs: Majr Instructinal Areas 1. Fundamentals f materials: their behavir and manufacturing prperties. 2. Metal-casting prcesses and equipment. 3. Frming and shaping prcesses and equipment. 4. Material-remval prcesses and machines. 5. Jining prcesses and equipment. 6. Surface technlgy. Curse Objectives 1. Identify the basic prperties f materials alng with their measurement methd. 2. Interpret and reprt specific material type, relative hardness, and machinability fr materials n a phase diagram. 3. Recgnize the prperties and machinability fr the basic types f plastics. 4. Name and describe varius methds f cutting different materials. 5. Identify types f plastics and cmpsites. 6. Analyze the basic structure f materials. 7. Identify by name the varius frming methds and prcesses. 8. Demnstrate an understanding f the terminlgy, applicatin and methdlgy f casting prcesses. 9. Identify methds and terminlgy fr frging and related prcesses. ITT Educatinal Services, Inc. Date: 7/18/2008

3 Manufacturing Prcesses and Materials 10. Define varius methds f metal rlling and extrusin. 11. Identify methds and terminlgy fr fastening materials, plus evaluate advantages, autmatin and reliability f such methds. 12. Describe methds f welding, brazing, and sldering. 13. Identify r describe methds fr simplifying manufacturing prcesses and reducing csts. 14. Demnstrate techniques f metrlgy (measurement) f manufactured gds and the uses f such measurements in quality cntrl. SCANS Objectives SCANS is an acrnym fr Secretary s Cmmissin n Achieving Necessary Skills. The cmmittee, created by the Natinal Secretary f Labr in the early 1990s, created a list f skills and cmpetencies that the cmmittee feels are necessary fr emplyees t functin in a high-tech jb market. 1. Apply new knwledge and skills in bth familiar and changing situatins. 2. Explain trends in technlgical change and deduce hw the change will impact the status qu. 3. Demnstrate critical thinking skills thrugh a detailed analysis f a situatin and use sund lgic t reslve the situatin. 4. Demnstrate cmpetence in cnfiguring, installing, and integrating varius hardware and sftware systems. 5. Identify hw technlgical systems perate effectively. 6. Demnstrate cmpetence in selecting apprpriate technlgy, which includes determining desired utcmes and applicable cnstraints. ITT Educatinal Services, Inc. Date: 7/18/2008

4 Manufacturing Prcesses and Materials Curse Outline Nte: All graded activities, except the Final Exam, are listed belw in the pattern f <Unit number>.<assignment Number>. Fr example, Lab 2.1 refers t the 1st lab activity in Unit 2. Unit 1 Prpertie s f Materials Activities Cntent Cvered: Manufacturing Engineering and Technlgy: Chapter 1, The Structure f Metals Chapter 2, Mechanical Behavir, Testing, and Manufacturing Prperties f Materials Chapter 3, Physical Prperties f Materials Hmewrk: 1.1 Labs: Metals and Allys Read frm Manufacturing Engineering and Technlgy: Chapter 4, Metal Allys: Structure and Strengthening by Heat Treatment Chapter 5, Ferrus Metals and Allys: Prductin, General Prperties, and Applicatins Hmewrk: 2.1 Labs: Nnferr us Metals, Plymers, and Cmpsites Read frm Manufacturing Engineering and Technlgy: Chapter 6, Nnferrus Metals and Allys: Prductin, General Prperties, and Applicatins Chapter 7, Plymers: Structure, General Prperties, and Applicatins Chapter 9, Cmpsite Materials: Structure, General Prperties, and Applicatins ITT Educatinal Services, Inc. Date: 7/18/2008

5 Manufacturing Prcesses and Materials Unit Activities Exam: 3.1 Hmewrk: 3.1 Labs: Metal- Casting Prcesses Read frm Manufacturing Engineering and Technlgy: Chapter 10, Fundamentals f Metal Casting Chapter 11, Metal-Casting Prcesses Labs: Metal Shaping Read frm Manufacturing Engineering and Technlgy: Chapter 13, Rlling f Metals Chapter 14, Frging f Metals Chapter 15, Extrusin and Drawing f Metals Hmewrk: 5.1 Labs: Plastics and Cmpsites Read frm Manufacturing Engineering and Technlgy: Chapter 19, Frming and Shaping Plastics and Cmpsite Materials Hmewrk: 6.1 Labs: Machinin g Read frm Manufacturing Engineering and Technlgy: Chapter 22, Cutting-Tl Materials and Cutting Fluids Chapter 23, Machining Prcesses Used t Prduce Rund Shapes: Turning and Hle Making Chapter 24, Machining Prcesses Used t Prduce Varius Shapes: Milling, Braching, Sawing, and Filing; Gear Manufacturing ITT Educatinal Services, Inc. Date: 7/18/2008

6 Manufacturing Prcesses and Materials Unit Activities Chapter 25, Machining Centers, Advanced Machining Cncepts and Structures, and Machining Ecnmics Exam: 7.1 Hmewrk: 7.1 Labs: Jining Read frm Manufacturing Engineering and Technlgy: Chapter 30, Fusin-Welding Prcesses Chapter 32 Brazing, Sldering, Adhesive- Bnding, and Mechanical-Fastening Prcesses Hmewrk: 8.1 Labs: Engineer ing Metrlgy Read frm Manufacturing Engineering and Technlgy: Chapter 35, Engineering Metrlgy and Instrumentatin Chapter 36, Quality Assurance, Testing, and Inspectin Exam: 9.1 Hmewrk: 9.1 Labs: Autma tin 11 Curse Review and Final Exam Read frm Manufacturing Engineering and Technlgy: Labs:10.1 Curse Review Final Exam Chapter 37, Autmatin f Manufacturing Prcesses ITT Educatinal Services, Inc. Date: 7/18/2008

7 Manufacturing Prcesses and Materials Instructinal Methds The curse Manufacturing Prcesses and Materials is designed t prmte varius teaching strategies that supprt the utcmes described in the curse bjectives and that fster higher cgnitive skills. It explains the aspects f varius manufacturing prcesses and materials used in the industry. The curse incrprates the strategies f lectures, cllabrative learning ptins, hands-n labratry activities, and Internet-based cmmunicatins. Lessn plans, curse materials, ntes, r ther infrmatin resurces will be custmized fr yu, as required. Unit exams will help yu test yur understanding f the cncepts cvered in the previus units. There is a final exam in Unit 11. The verall assessment strategy fr this curse includes labs, unit exams, and the final exam. Instructinal Materials and References Student Textbk Package Kalpakjian, Serpe, and Steven R. Schmid. Manufacturing Engineering and Technlgy. 5 th ed. Upper Saddle River, NJ: Pearsn Educatin, Inc., ITT Educatinal Services, Inc. Date: 7/18/2008

8 Manufacturing Prcesses and Materials References ITT Tech Virtual Library Lg n t the ITT Tech Virtual Library at t access nline bks, jurnals, and ther reference resurces selected t supprt ITT Tech curricula. Bks Yu may click Bks r use the Search functin n the hme page t find the fllwing bks. EngNetBase> Click Manufacturing & Prcessing> Search fr> Bthryd, Geffrey, Peter Dewhurst, and Winstn Knight. Prduct Design fr Manufacture and Assembly. 2 nd ed. New Yrk: Taylr & Francis Grup, LLC, Campbell, Rbert. Integrated Prduct Design and Manufacturing Using Gemetric Dimensining and Tlerancing. New Yrk: Marcel Dekker, Inc., Mazumdar, Sanjay K. Cmpsites Manufacturing: Materials, Prduct, and Prcess Engineering. Bca Ratn, FL: CRC Press LLC, Peridicals Yu may click Peridicals r use the Search functin n the hme page t find the fllwing peridicals. Ebschst> EBSCOhst Databases ILLUSTRATION AND LANGUAGE IN TECHNICAL COMMUNICATION. By: DONNELL, JEFFREY. Jurnal f Technical Writing & Cmmunicatin, 2005, Vl. 35 Issue 3, p , 33p; (AN ) ITT Educatinal Services, Inc. Date: 7/18/2008

9 Manufacturing Prcesses and Materials Shwing clear results. By: Fireman, Jerry. Tech Directins, Feb2000, Vl. 59 Issue 7, p40, 2p, 1 graph; ( AN ) Preparing fr a career in technical graphics. By: Kapur, Arjun; Childress, Vincent. Tech Directins, Jan99, Vl. 58 Issue 6, p26, 2p, 1 chart; ( AN ) Let's get technical. By: S. M.. Cmmunicatin Arts, Jul2005, Vl. 47 Issue 3, p , 0p; (AN ) Sftware Speeds Crystal Analysis. Lasers & Optrnics, Aug2000, Vl. 19 Issue 8, p11, 2p; ( AN ) TECHNICAL GRAPHICS. Mechanical Engineering, Apr2003, Vl. 125 Issue 4, p19, 0p; (AN ) Reference Resurces Yu may click Reference Resurces r use the Search functin n the hme page t find the fllwing reference resurces. 4specs.cm: Internet Directry fr Specified Cnstructin Prducts The Internet directry fr specified cnstructin prducts. It is a link t a list f manufacturers f cnstructin prducts. American Gear Manufacturers Assciatin A Web site that prvides the histry, missin, membership, and publicatins f the American Gear Manufacturers Assciatin. Assciatins n the Net ITT Educatinal Services, Inc. Date: 7/18/2008

10 Manufacturing Prcesses and Materials A guide t Web sites f prminent rganizatins and assciatins frm the Internet Public Library. Marvin Windws and Drs A manufacturer Web site that prvides infrmatin n interirs and architecture slutins t custmers. McGraw-Hill Cnstructin Netwrk fr Prducts A Web site that ffers building prducts infrmatin and includes Sweet s Catalg and ther types f catalgs. ReferenceUSA A directry f 12 millin U.S. business cmpanies. It helps users search business cmpanies by using the cmpany name, lcatin, standard industrial classificatin (SIC) cde, industry type, industry size, and ther criteria. Simpsn Strng-Tie A manufacturer Web site f Simpsn Strng-Tie Cmpany. The site prvides infrmatin n steel cnnectrs fr wd and cncrete. Suthern Pine Cuncil A manufacturer Web site f the Suthern Pine Cuncil. The site prvides infrmatin n interirs and cnstructin. The Blue Bk f Building and Cnstructin A reginalized directry f cmmercial cnstructin prfessinals, listing general cntractrs, subcntractrs, architects, engineers, and reginal and natinal manufacturers. Tyc Valves & Cntrls A manufacturer Web site that prvides high-tech valve and actuatr prducts used widely thrughut demanding markets, including pwer generatin, il prductin and refining, chemical and petrchemical, and nuclear and allied industries. ITT Educatinal Services, Inc. Date: 7/18/2008

11 Manufacturing Prcesses and Materials Prgram Links Yu may click Prgram Links r use the Search functin n the hme page t find the fllwing prgram links. Industrial Autmatin Engineering Technlgy (IAET)> Prfessinal Organizatins> American Sciety fr Testing and Materials Prfessinal Organizatins> The Instrumentatin, Systems, and Autmatin Sciety Recmmended Links> GlbalSpec Learning Guides Yu may click Learning Guides r use the Search functin n the hme page t find the fllwing learning guides. Online Tutrials> ARCHIdigm Avatech Online Wrkshps CADTutr CAT Online Cmputer Training Tutrials Finding Infrmatin n the Internet: A Tutrial Fundamentals f Cmmunicatins GeCmmunity Tutrials Tailring AutCAD Tuch Typing ITT Educatinal Services, Inc. Date: 7/18/2008

12 Manufacturing Prcesses and Materials Other References The fllwing resurces may be fund utside f the ITT Tech Virtual Library, whether nline r in hard cpy. Bks Bruce, R. G., W. K. Daltn, J. E. Neely, and R. R. Kibbe. Mdern Materials and Manufacturing Prcesses. 3 rd ed. Upper Saddle River, NJ: Prentice Hall, Fellers, W. O., and W. W. Hunt. Manufacturing Prcesses fr Technlgy. Upper Saddle River, NJ: Prentice Hall, Web sites Autdesk (accessed July 02, 2008) This Web site has an excellent resurce called the Student Engineering & Design Cmmunity, which is designed fr students and the faculty. MIT OpenCurseWare (accessed July 02, 2008) This is a Web-based publicatin f the curse cntent f the Massachusetts Institute f Technlgy (MIT). OpenCurseWare (OCW) can be accessed by anyne in the wrld and is a permanent MIT activity. efunda (accessed July 02, 2008) efunda stands fr engineering fundamentals. This Web site is an nline reference fr the engineering cmmunity, where wrking prfessinals can quickly find cncise and reliable infrmatin. ITT Educatinal Services, Inc. Date: 7/18/2008

13 Manufacturing Prcesses and Materials All links t Web references utside f the ITT Tech Virtual Library are always subject t change withut prir ntice. ITT Educatinal Services, Inc. Date: 7/18/2008

14 Manufacturing Prcesses and Materials Curse Evaluatin and Grading Evaluatin Criteria Table The final grades will be based n the fllwing categries: CATEGORY WEIGHT Hmewrk 25% Labs 25% Exams 25% Final Exam 25% Ttal 100% Nte: Students are respnsible fr abiding by the Plagiarism Plicy. Grade Cnversin Table The final grades will be calculated frm the percentages earned in the curse, as fllws: A % 4.0 B % 3.5 B 80 84% 3.0 C % 2.5 C 70 74% 2.0 D % 1.5 D 60 64% 1.0 F <60% 0.0 ITT Educatinal Services, Inc. Date: 7/18/2008

15 Manufacturing Prcesses and Materials (End f ) ITT Educatinal Services, Inc. Date: 7/18/2008