SENSOR AND MEASUREMENT TECHNOLOGY

Transcription

1 SENSOR AND MEASUREMENT TECHNOLOGY

2 FOR SENSOR MANUFACTURERS The perfect wireless system FOR MACHINE MANUFACTURERS Transferring sensr data directly int the cntrl unit Using the Wireless Sensr Gateway DATAEAGLE cmpact 2730, sensr manufacturers btain the ptin t very easily integrate their wireless Bluetth sensrs int user cntrl units. Fr this purpse, manufacturers can deliver their sensrs tgether with a DATAEAGLE cmpact 2730 gateway as a package t machine r plant manufacturers, putting them in the psitin t ffer their custmers an industrial-suited all-rund slutin f sensr and radi technlgy. A further benefit fr sensr manufacturers is generated by the DATAEAGLE X-treme IO 2730 radi distributin bx. It prvides the pprtunity t make wired sensrs wireless sensrs, which is an advantage at cnstricted installatin sites r installatin sites difficult t access. Wireless integratin f sensr values int the cntrl unit r clud is dne via the cunterpart t the radi distributin bx near the cntrl unit, the Wireless Sensr Gateway DATAEAGLE cmpact 2730 already mentined abve. Fr machine manufacturers, the Wireless Sensr Gateway DATAEAGLE cmpact 2730 prvides great benefit as sn as wireless sensrs included in the scpe f delivery f the machine are intended t be directly integrated int a cntrl unit. The variety f different Ethernet-based fieldbus interfaces f the DATAEAGLE cmpact 2730 such as PROFINET, EtherCAT, POWERLINK amngst thers enable machine and plant manufacturers easy access t existing cntrl units. The end custmer has then immediately available all relevant sensr values in the envirnment f his cntrl unit tgether with the remaining data, similar t the Plug & Play principle. As an ptin, this infrmatin can f curse als be made available in a clud. 2 3

3 FOR END CUSTOMERS Applicatin f sensr technlgy in Retrfit prjects CONNECTING BLUETOOTH SENSORS Sensr data safely transferred t the cntrl unit Prducing cmpanies are frequently required t mdernize their machinery and fr this purpse t refit with varius sensrs. Fr such Retrfit prjects, the Wireless Sensr Gateway DATAEAGLE cmpact 2730 prvides the pssibility t integrate Bluetth Lw Energy sensrs int the cntrl unit and t cmfrtably prcess in the clud. Even wireless sensrs with analg r digital signal utputs may be integrated in the same manner: Fr this purpse, they are made wireless prir t using the IO radi distributin bx DATAEAGLE X-treme IO 2730, additinally facilitating cnsiderably sensr installatin in areas difficult t access. DATAEAGLE cmpact 2730 prvides the user the pprtunity t very easily integrate wireless Bluetth Lw Energy sensrs in cntrl units. The Bluetth sensr is nce cupled t the gateway fr parameterizing the sensr prtcl. After that, an unambiguus assignment t the respective sensr via the MAC address is pssible, which delivers sensr values t the cntrl unit via a fieldbus prtcl then. We are pleased t supprt yu in integrating the sensr tgether with the gateway DATAEAGLE cmpact 2730 int the cntrl unit r clud. 4 5

4 OVERVIEW DATAEAGLE 2000 Wireless data transmissin at all levels CLOUD LEVEL CLOUD LEVEL Industry 4.0 leads t new business mdels in the area f prductin, maintenance and mnitring tasks. Glbal addressable gateways such as the DATAEAGLE 2730 clud series, with universal esim cards validated by cuntless prviders, play an imprtant rle in mnitring glbally installed machines and sensrs. This allws signals frm all ver the wrld and frm data surces f all kinds, such as diagnstic messages frm large machines r water levels, t be transmitted t the clud via mbile cmmunicatins. 1. Wireless Sensr Gateway - DATAEAGLE cmpact 2730 clud 2. Wireless Sensr Gateway Mesh - DATAEAGLE cmpact 2M10 clud CONTROL UNIT LEVEL CONTROL UNIT LEVEL Often, sensr r machine data are transferred frm the field level t the cntrl unit r netwrk fr further use. Fr this, the radi link must be cmpatible with the cmmunicatin technlgy used by the cntrl unit, in mst cases a fieldbus. The DATAEAGLE mdules cmpact 2730 are made fr this. 1. Wireless Sensr Gateway - DATAEÁGLE cmpact Wireless Sensr Gateway Mesh - DATAEAGLE cmpact 2M10 FIELD LEVEL FIELD LEVEL At the field level, sensr and actuatr data f all types are registered r machine data is mnitred. Within this level, data can be transmitted wirelessly with the DATAEAGLE X-treme IO 2730 series. First and fremst are the simple pint-t-pint cnnectins that are used as stand-alne IO systems in many prcess and manufacturing autmatin applicatins and can be expanded int mesh netwrks with many hundreds f sensrs. 1. IO M12-Distributin Bx - DATAEAGLE X-treme IO IO M12-Distributin Bx - DATAEAGLE X-treme IO 2M10 6 7

5 WIRELESS SENSOR GATEWAY DATAEAGLE COMPACT 2730 Via Bluetth Lw Energy directly frm the sensr int the cntrl unit MAKE YOUR SENSORS WIRELESS DATAEAGLE X-TREME IO 2730 The easiest Bluetth Lw Energy interface fr cable sensrs The mst widely used applicatin fr Bluetth up t nw was and is the cnnectin t smartphnes, tablets r PCs. Hwever, in cntrl engineering and autmatin technlgy als demand fr wireless data transmissin f Bluetth sensrs int the cntrl unit is increasing meanwhile. Integratin f the Bluetth Lw Energy interface int the radi system DATAEAGLE enables t satisfy this wish and t transmit data frm Bluetth sensrs directly int the cntrl unit via fieldbuses such as e.g. PROFINET and t prcess there. Using the radi system DATAEAGLE cmpact 2730 the user can therefre take advantage f wireless sensrs fr example at machine parts that are difficult t access; n the ther hand he can transmit sensr data t the cntrl unit via Bluetth Lw Energy in a cst-effective and safe manner. The resulting advantage is that data is capable f being directly withut intermediate stp such as e.g. tablets in the hand f persns sent t the cntrl unit fr required prcessing. This means time saving, safety and cst reductin at the same time. Advantages and user benefit: DATAEAGLE cmpact 2730 Plug & Play: All sensrs with Bluetth Lw Energy interface can be used Flexibility: The respective used sensr prtcl is capable f being parameterized individually High range: Safe data transmissin via up t 70 meters Space-saving: The IP20 gateway enables direct installatin in the cntrl cabinet Interface int the cntrl unit: Ethernet-based fieldbus prtcls integrated Wireless Sensr Netwrk: Simultaneus data exchange fr up t eight sensrs per gateway N radi sensrs in yur plant yet? The IO radi distributin bx DATAEAGLE X-treme IO 2730 extends each analg r digital sensr by a Bluetth Lw Energy interface, enabling t cnnect any wired sensrs t the IO radi distributin bx directly at field level and t transmit int the cntrl unit. DATAEAGLE X-treme IO 2730 is ptinally fitted with 4 r 8 M12 cnnectins which are respectively cnfigured as DI r DO and accrdingly AI r AO and capable f transmitting digital r analg signals by radi. Fr transmissin, Bluetth Lw Energy is used and this prvides fr achieving ranges f up t 70 m. Sensr data is then transmitted frm the IO radi distributin bx t the gateway DATAEAGLE cmpact 2730; via its fieldbus interface such as e.g. PROFINET data is delivered int the cntrl unit and prcessed there. Advantages and user benefit: DATAEAGLE cmpact 2730 und DATAEAGLE X-treme IO 2730 Plug & Play: Any sensrs with digital r analg signals can be cnnected t the IO radi distributin bx with their standard M12 plug cnnectrs High prtectin class: IP67 enables applicatin directly in the field near sensrs High range: Safe data transmissin via up t 70 meters Space-saving: cnstructin f the IP20 gateway DATAEAGLE 2730 enables direct installatin int the cntrl cabinet Interface int the cntrl unit: Many Ethernet-based fieldbus prtcls available Wireless Sensr Netwrk: Simultaneus data exchange with up t eight IO radi distributin bxes using a gateway DATAEAGLE cmpact 2730 CONNECT WIRELESS SENSORS TO THE CONTROL UNIT VIA BLUETOOTH LOW ENERGY TRANSMITTING DIGITAL AND ANALOG IO SIGNALS INTO THE CONTROL UNIT BY RADIO Ethernet Bluetth Lw Energy Ethernet Bluetth Cable cnnectin IO Lw Energy Cntrl Unit DATAEAGLE cmpact 2730 Wireless Sensrs Cntrl Unit DATAEAGLE cmpact 2730 DATAEAGLE X-treme IO 2730 Digital & Analg IO 8 9

6 DATAEAGLE COMPACT 2730 DATAEAGLE X-TREME IO 2730 Vltage supply Cnnectin vltage supply Pwer cnsumptin Prtectin class Cnfrmity Clur Terminal clamps 200 ma DIN rail munting IP C CE, FCC 130 g 22,5 mm 99 mm 114,5 mm Vltage supply Cnnectin vltage supply Pwer cnsumptin Prtectin class Cnfrmity M12 (male) 5 ple, A-cded, shrt-circuit and verlad prtected 100 ma Screw fastening IP C CE, FCC, SRRC, EAC 150 g 51 mm 150 mm 65 mm Clur Transmitting pwer 2,4 GHz Bluetth (Bluetth 4.2) 4 dbm Up t 70 m Transmitting pwer 2,4 GHz Bluetth (Bluetth 4.2) 4 dbm Up t 70 m Interface 2-prt Switch Fieldbus RJ 45 Yes EtherCAT Ethernet/IP Mdbus TCP ETHERNET POWERLINK IO Interface Sensr-system/actuatr supply Digital inputs (DI) Digital utputs (DO) Analg inputs (AI) Analg utputs (AO) 4 x / 8 x M12 (female) 5-ple, A-cded Max. 1A PNP PNP (max. 200 ma / Output) 0-10 V r 4 20 ma 0-10 V r 4 20 ma PROFINET VARAN sercs VARIANTS 8 DI 8 DO 8 AI (0-10 V) 8 AI (4-20 ma) 4 DI / 4 DO 4 AI / 4 AO (0-10 V) 4 AI / 4 AO (4-20 ma) Other variants n request

7 WIRELESS SENSOR GATEWAY CLOUD DATAEAGLE COMPACT 2730 CLOUD Cnnecting wireless sensr netwrks with the clud Thanks t the ptinal mbile radi interface the Wireless Sensr Gateway DATAEAGLE cmpact 2730 clud enables direct transmissin f sensr data via mbile radi int the clud. Via the Bluetth Lw Energy interface wireless sensrs are cnnected t the DATAEAGLE cmpact 2730 clud. Cable cnnectin Bluetth Lw Energy Mbile Slpe Temperature Acceleratin Pressure Psitin Misture Owing t the glbally applicable esim card f the DATAEAGLE cmpact 2730 clud plants and systems can be netwrked thrughut the wrld. This makes the Wireless Sensr Gateway the perfect way f analyzing sensr data in real-time as well as an excellent slutin e.g. fr remte mnitring f systems with regard t timely identificatin f effects f cmpnent fatigue. This creates new business mdels fr the user in the frm f services fr their custmers, fr example reductin in perating csts by data analysis r imprvement f prducts and services. Thanks t data pre-prcessing in the IT Edge Gateway DATAEAGLE cmpact 2730 clud data vlumes are minimized, enabling fr nly lw mbile radi csts and independently f the respective place f actin at flat tariff. Mbile radi features the highest netwrk cverage thrughut the wrld and prvides fr easy billing and precisely accrding t measuring pint. Numerus ptins such as 2G, 3G, 4G, LRA r Mesh stand fr flexibility f the data radi system DATAEAGLE cmpact 2730 clud. In the assciated nline prtal, the Device Clud, devices can be managed as well as data frwarded t a data clud r an ERP system via an API interface. TRANSFER DIGITAL AND ANALOG IO SIGNALS WITH MOBILE RADIO INTO THE CLOUD Device Clud DATAEAGLE cmpact 2730 clud DATAEAGLE X-treme IO 2730 TRANSFER DATA FROM WIRELESS SENSORS VIA MOBILE INTO THE CLOUD IO Digital & Analg IO Advantages and user benefits: DATAEAGLE cmpact 2730 clud Plug & Play: Owing t the radi standard Bluetth Lw Energy all sensrs with Device Clud DATAEAGLE cmpact 2730 clud Wireless Sensrs Bluetth Lw Energy interface can be used Flexibility: The respective sensr prtcl applied can be parameterized individually Ready fr peratin thrughut the wrld: Thanks t the glbal esim card applied in the gateway, it can directly gather sensr data in mre than 130 cuntries Device Clud: All sensrs can be mnitred and managed in the nline prtal at a glance as well as interfaces t ther clud prtals established via RESTful API 12 13

8 DATAEAGLE COMPACT 2730 CLOUD DATAEAGLE X-TREME IO 2730 Vltage supply Cnnectin vltage supply Pwer cnsumptin Prtectin class Cnfrmity Clur Terminal clamps 200 ma DIN rail munting IP C CE 130 g 22,5 mm 99 mm 114,5 mm Vltage supply Cnnectin vltage supply Pwer cnsumptin Prtectin class Cnfrmity M12 (male) 5 ple, A-cded, shrt-circuit and verlad prtected 100 ma Screw fastening IP C CE, FCC, SRRC, EAC 150 g 51 mm 150 mm 65 mm Clur Transmitting pwer 2,4 GHz Bluetth (Bluetth 4.2) 4 dbm Up t 70 m Transmitting pwer 2,4 GHz Bluetth (Bluetth 4.2) 4 dbm CELLULAR (OPTIONAL) Up t 70 m 3G EU 3G EU + WiFi 3G US 3G Wrld 4G 2G 900MHz / 1800 MHz; UMTS B1, B8 2G 900MHz / 1800 MHz; UMTS B1, B8; b/g/n 2G 850 MHz / 1900 MHz; UMTS B2, B5 2G 850 MHz / 900MHz / 1800 MHz / 1900 MHz; UMTS B1, B2, B5, B6, B8, B19 Cming sn IO Interface Sensr-system/actuatr supply Digital inputs (DI) Digital utputs (DO) Analg inputs (AI) 4 x / 8 x M12 (female) 5-ple, A-cded Max. 1A PNP PNP (max. 200 ma / Output) 0-10 V der 4 20 ma Analg utputs (AO) 0-10 V der 4 20 ma Interface 2-prt Switch Fieldbus RJ 45 Ja EtherCAT Ethernet/IP Mdbus TCP ETHERNET POWERLINK PROFINET VARAN sercs VARIANTS 8 DI 8 DO 8 AI (0-10 V) 8 AI (4-20 ma) 4 DI / 4 DO 4 AI / 4 AO (0-10 V) 4 AI / 4 AO (4-20 ma) Other variants n request 14 15

9 WIRELESS SENSOR GATEWAY MESH DATAEAGLE COMPACT 2M10 Sensr netwrks with many radi ndes and high range Mesh radi netwrks are capable f transmitting data via up t 1000 radi ndes within the netwrk. The particularity here is self-rganizatin f the ruting distance: in cntrast t WirelessHART, n additinal crdinatr is required here. Special radi mdules, integrated in sensrs, enable wireless sensr-mesh netwrks. The gateway DATAEAGLE cmpact 2M10 receives this data wireless frm a netwrk cnsisting f many different sensrs, prcesses data and then frwards it t the cntrl unit via different fieldbus prtcls. Fr wired sensrs it is pssible t integrate them via the IO radi distributin bx DATAEAGLE X-treme IO 2M10. Cable cnnectin Mesh Mbile Slpe Temperature Acceleratin Pressure Psitin Misture As transmissin technlgy, a special mesh-capable radi technlgy based n 868MHz r 2.4 GHz is applied. This radi technlgy is als excellently suitable as a direct radi interface fr sensrs since they are ptimized fr lw energy cnsumptin and a high range. It is pssible t integrate up t 128 radi participants. As an ptin, this system can als be linked with the clud. Data is available in a central nline prtal (Device Clud) then frm where it can be transmitted int a data clud r a custmer prtal. SENSOR MESH NETWORK WITH DATAEAGLE Device Clud DATAEAGLE X-treme IO 2M10 Wired Sensrs Advantages and user benefits: DATAEAGLE cmpact 2M10 Wireless Sensr Mesh Netwrk: Up t 128 radi ndes can be integrated Cntrl Unit DATAEAGLE cmpact 2M10 Wireless Sensrs as a wireless sensr r DATAEAGLE X-treme IO 2M10 High range: The maximum range between tw radi ndes is 70 meters Lw energy cnsumptin: Radi technlgy is suitable fr being integrated in wireless sensrs Integratin int the cntrl unit: all cmmn Ethernet-based fieldbuses are integrated in the Gateway DATAEAGLE cmpact 2M10 as an interface Applicable thrughut the wrld: Thanks t the glbal esim card applied as an ptin, it can directly gather data in mre than 130 cuntries 16 17

10 DATAEAGLE COMPACT 2M10 DATAEAGLE X-TREME IO 2M10 Vltage supply Cnnectin vltage supply Pwer cnsumptin Prtectin class Cnfrmity Clur Terminal clamps 200 ma DIN rail munting IP C CE 150 g 22,5 mm 99 mm 114,5 mm Vltage supply Cnnectin vltage supply Pwer cnsumptin Prtectin class Cnfrmity M12 (male) 5 ple, A-cded, shrt-circuit and verlad prtected 100mA Screw fastening IP C CE, FCC, SRRC, EAC 150 g 51 mm 150 mm 65 mm Clur Transmitting pwer 868 MHz / 2,4 GHz Wireless Mesh 10 dbm (868 MHz) / 1dBm (2,4 GHz) Up t 70 m Transmitting pwer 868 MHz / 2,4 GHz Wireless Mesh 10 dbm (868 MHz) / 1dBm (2,4 GHZ) CELLULAR Up t 70 m 3G EU + WiFi 3G US 3G Wrld 4G 2G 900MHz / 1800 MHz; UMTS B1, B8; b/g/n 2G 850 MHz / 1900 MHz; UMTS B2, B5 2G 850 MHz / 900MHz / 1800 MHz / 1900 MHz; UMTS B1, B2, B5, B6, B8, B19 Cming sn IO Interface Sensr-system/actuatr supply Digital inputs (DI) Digital utputs (DO) 4 x / 8 x M12 (female) 5-ple, A-cded Max. 1A PNP PNP (max. 200 ma / Output) Interface RJ 45 Analg inputs (AI) Analg utputs (AO) 0-10 V der 4 20 ma 0-10 V der 4 20 ma 2-prt Switch Fieldbus Yes EtherCAT Ethernet/IP Mdbus TCP ETHERNET POWERLINK PROFINET VARAN sercs VARIANTS 8 DI 8 DO 8 AI (0-10 V) 8 AI (4-20 ma) 4 DI / 4 DO 4 AI / 4 AO (0-10 V) 4 AI / 4 AO (4-20 ma) Other variants n request 18 19

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