Inspection machines for hollow glass

Transcription

1 Ispectio machies for hollow glass

2 HISTORY ERMI SUMMARY Glass ispectio machie Multi 32 C QUICK CHANGE P. 4-9 Glass ispectio machie MR14 P PCA System P Additioal ispectio device P. 18 Features chart P. 19 Spares parts P. 20 Machies refurbishmet P. 21 Tecadis Systems P >HISTORY >History SYNOPSIS Syopsis GLASS CONTROL has bee created by Mister Didier CLOAREC who has 25 years Experiece i glass ispectio machies activity. Buildig from his multi-disciplie kowledge ad accompaied with a dyamic expert ad professioal team, Mister Didier CLOAREC has also itroduced iovative ew techology ito the field of hollow glass ispectio. Today, the activities of ERMI GLASS CONTROL Compay are divided ito three mai departmets : The spare parts departmet: for carousel glass ispectio machie M or C0 type. The refurbishmet departmet: for carousel glass ispectio machie M or C0 type. (Mechaical, motorizatio, electroic, ad PLC cotrol) The carousel ispectio machie fabricatio departmet uder ERMI GLASS CONTROL s brad(adaptable machie with high ispectio rate ad high repeatability). The Quality of our products ad services as well as a quick ad depedable respose to equiries has eabled our compay to develop a strog customer etwork i Frace, to icrease our presece i Europe, ad sice 2010, to promote our busiess across the world s glass idustry market place. ERMI GLASS CONTROL Participate i iteratioal trade fairs such as: GLASSTEC TRADE FAIR DUSSELDORF GLASSMAN EUROPE TRADE FAIR Our objective: be your favoured parter. ERMI GLASS

3 QUICK CHANGE QUICK START MULTI 32 C Glass ispectio machie Multi 32C Quick Chage Defaults CHECKS FINISH (fiish, heel, base ad body) VERTICALITY THICKNESS HELL THICKNESS BODY OVALIzATION INTERNAL AND EXTERNAL FINISH DIAMETER DOT CODE/ alphaumeric MOULD NUMBER READER STUCK PLUNGER FINISH FLAW (blisters, lie over, tears) Hollow glass multi ispectio machie with quick chage article size system. Quick Start The Multi 32C glass ispectio machie offers high speed ispectio of hollow glass products. With a workig radius of 380mm ad motio maagemet by servomotor, it permits high precisio product idexig based o the starwheel priciple. With full PLC cotrol of the ciematic ad the sigal fuctios, iformatio is set to the user iterface by a idustrial computer. Allied to a quick chage module, the lie eed stop for oly 30 miutes to accomplish a job chage. This adaptable ad high performace machie ca icorporate several ispectio devices: gaugig, plaarity, cracks, thickess measuremet without cotact, ad ovalisatio without cotact, Mould umber reader by camera (dots or characters), as well as various other ispectio devices, ca be fitted o the starwheel machie. ERMI GLASS ERMI GLASS

4 MULTI 32 C Lie stop of 30 miutes durig a job chage MULTI 32 C 1 1 Cracks ispectio device Possibility to fit up to 8 fiish cracks statios (4 cracks emitters/receivers by statio) a 4 bottom cracks statios (1 crack emitter/receiver by statio) Fast adjustmet without oscilloscope Emitter ad receiver similar ad iterchageable Wide rage of use from 20mm to 180mm diameter Cotrol maagemet drive by PLC 9 Plaarity ispectio device Able to cotrol all products volumes from 25cc to 3L Measuremet doe by vacuum system (o article pollutio) Automatic adjustmet by user iterface Drivig by a idepedet servomotor 2 Gaugig ispectio device 8 Outfeed Gaugig plug with cotact, maximum rate 380 bottles per miute, maximum stroke 90mm Self- ceterig Article outfeed i the starwheel axle (without saber ad drum stabilizatio) Quick adjustmet 1 7 INTERFACE HOMME/MACHINE Fast, user-friedly access to 3 Ifeed screw Motage démotage et réglage Fast assembly-disassembly ad adjustmet without ay tools.illage à baïoette Bayoet lockig system Idexig ad motio by servomotor all machie parameters Operator level accout Visual fault display i real time Complete statistics 6 Sector holder arm 4 Item rotatio Retractable arm with fast opeig High rigidity Idepedet servomotor for each item rotatio statio Self speed adjustmet ad fast positioig without tools 5 SECTOR Fast ad precise adjustmet without tools A system desig for savigs The compoet choice ad the techical solutio ivolved esure a low cost of use ad maiteace. ERMI GLASS ERMI GLASS

5 MULTI 32 C QUICK CHANGE Techical data QUICK CHANGE Statio presettig Lift system Automatic height adjustmet of the check holder provide by iductive motor, parameters set i theitelliget iterface. Automatic adjustmet of the plaarity ad gaugig device. Bad bottle ejectio Ejectio of defective article after detectio by photocell with traceability guarateed. Ejected article orietatio choice : Directed towards cullet Towards storage i a dedicated area Towards orietatio o trasfer lie Automatic adjustmet of ejectio power accordig to article choice o the HMI via 3 soleoid valves coected at 3 air accumulators. Automatio Machie totally cotrolled by a idustrial PLC. Architecture based i a BUS TCPIP commuicatio mode. Possibility to relocate, makig easier itegratio of ew cotrol devices with differet commuicatio protocol. Safety The active safety of the machie is totally cotrolled by a safety PLC. All access poits coverig the movig parts are protected by electrical iterlocks liked to the safety circuit. 3 emergecy circuits breaker supplied o the machie. Remote cotrol Eablig switch with tesio cotrol. With this remote you ca activate a umber of the machie s devices(gaugig colum, Lift system, Starwheel) via the iterface user selectio ad +/- butto actio. Emergecy circuit breaker built i. Remote lockig by key. Commuicatio Etheret etwork architecture 1Gb/s, remote system diagostic by VPN. Machie supervisio available o all computers o the local etwork. Possibility to coect to a exteral etwork for lie process applicatio. The Quick chage statio facilitates the adjustmet of the cracks ispectio device(quick chage) before a job chage or durig productio. This statio recreates the cofiguratio of the Multi 32C ad specifically a pocket of a starwheel adjacet to a item rotatio statio. The cracks ispectio device is adjusted before the job chage permittig a lie stop of oly 30 miutes. Adjustmets ca also be made to detect ew cracks midway through productio without stoppig the lie. Layout Pla Multi 32C Dimesios Leght 3641 mm Width 1395 mm Height mm Hadlig bottle ad starwheel Nb of statio 12/24/48 Exteral radius 380 mm Maximum article height 600 mm Electrical data Operatig voltage 400 Volts Frequecy 50 Hz Apparet power 4 KWA 2248 Starwheel cofiguratio Diameter (mm) Mii Max Mii Max Mii Max Rate (Bottle/m) Maximum weight (g) ERMI GLASS ERMI GLASS 9

6 MULTI 32C MR14 Ispectio machie MR14 Defaults CHECKS FINISH (fiish, heel, base ad body) VERTICALITY THICKNESS HELL THICKNESS BODY OVALIzATION INTERNAL AND EXTERNAL FINISH DIAMETER DOT CODE/ alphaumeric MOULD NUMBER READER STUCK PLUNGER FINISH FLAW (blisters, lie over, tears) HOLLOW GLASS INSPECTION MACHINE MR14 The glass ispectio machie MR 14 checks all hollow glass articles betwee 20 to 130mm i diameter at high speed. Thak to its workig radius of 380mm, it comfortably allows the set up of several ispectio devices. This machie is fully PLC cotrolled. The ew geeratio of user iterface let the operators to fid ad access clearly all iformatio displayed. The MR14 ca icorporate several ispectio devices icludig : gaugig with ad without cotact, detectio of cracks (fiish, lie over, eck, shoulder, body, heel), thickess measuremet, ovalisatio without cotact, admould umber reader by camera (dots ad characters) 10 ERMI GLASS ERMI GLASS 11

7 MR14 MR14 MR14 Highlights Techical data MR14 Cracks ispectio device is adjusted without oscilloscope, the emitters ad receivers are same ad iterchageable. Plaarity ispectio device is drive by a idepedet servomotor. The volume measuremet is doe by a vacuum system o air is ijected iside the article, which prevets cotamiatio iside the bottle, ad guaratees its total hygieic stadard. (ERMI Pateted system) Item rotatio article Possibility to fit up 6 idepedet item rotatio statios, drive by servo motor. The speed of each is idepedet. It ca be adjusted o the user iterface. The positio set up is fast ad does ot require ay tools. Dimesios Leght 3641 mm Hadlig bottle ad starwheel Nb of statio 12/24/48 Width 1317 mm Exteral radius 380 mm Height mm Maximum article height 450 mm Electrical data Operatig voltage 400 Volts Frequecy 50 Hz Apparet power 4 KWA Ifeed system Easy set up of all ifeed guides. The staggered placemet of each article is performed by a ifeed screw servo drive with quick adjustmet. Ati jam safety upstream to the ifeed screw is detected by optical sesor, ad at dowstream by a mechaical couter ramp. Outfeed system The article release from the starwheel pocket is doe a iovatio from ERMI that cosist to release the article i the axle of the pocket. The article is aturally extracted from the starwheel by the outfeed coveyor. This outfeed system eeds ay adjustmet (No drum ad saber). Starwheel cofiguratio Diameter (mm) Mii Max Mii Max Mii Max Rate (Bottle/m) Maximum weight (g) MR ERMI GLASS ERMI GLASS 13

8 PCA PCA PCA PCA System Defaults CHECKS FINISH (fiish, heel, base ad body) VERTICALITY THICKNESS HELL THICKNESS BODY OVALIzATION INTERNAL AND EXTERNAL FINISH DIAMETER DOT CODE MOULD NUMBER READER STUCK PLUNGER FINISH FLAW (blisters, lie over, tears) ERMI Glass Cotrol Compay is proud to itroduce its ewly developed M ad C0 ispectio machie with TTL/INFO or PCI techology. The pricipal feature of this iovatio is the replacemet of the electroic cotrol by a PLC. This guaratees improved ease of use ad maiteace. Existig parts of your machie such as the starwheel, divider ad ifeed screw as well as the electroic uit ca be reused i the refurbished machie. 14 ERMI GLASS ERMI GLASS 15

9 PCA PCA PCA New iovatios of the PCA Techology User iterface Automatio Machie totally cotrolled by PLC. Upgradable multi-protocol system. Machie software cotrol by a idustrial computer. Simple ad ituitive ergoomic iterface o 19 touch scree. Cotrol of the various ru modes. Productio statistic. Type of ispectio selectio. Creatio ad storage of all article list (specificatio). Easy adjustmet of all ispectio device. Laguage software selectio. Productio supervisio i real time. Help o lie. Dialogue via Etheret etwork, operatig system i real time Motorisatio The starwheel rotatio is supply by frequecy iverter motor Fergusso idexer. I optio, PCA system suggest to istall a servomotor. Ispectio ad motio are drived by PLC Automatic motio of the whole drive part is allied to the productio speed New power cotrol cabiet itegrates the electrical circuit protectio alog with 2 frequecy iverters Geuie ecoder is replaced by a ew, more precise versio A ecoder is positioed o the coveyor for trackig applicatios Upstream ad dowstream ati jam safety Rejectio safety ad self resychroizatio o the both ejectors Geuie ispectio uits reusable Geuie productio tool reusable (Starwheel, sabre, ifeed screw) Oscilloscope is itegrated i the user-iterface Remote access by Etheret coectioto display the machie status Display ad supervisio drive by idustrial computer Swivel cotrol pael with 19 touchscree Oscilloscope itégré à la supervisio Starwheel motor-variator is replaced by a electrical motor associate with frequecy iverter (optio) Item rotatio motor-variator is replaced by a electrical motor associate with frequecy iverter (optioal) 4 item rotatio statios (optioal) 16 ERMI GLASS ERMI GLASS 17

10 ERMI GLASS ERMI GLASS Additioal ispectio device Fuctios table Ovalizatio ispectio device System without cotact based o 2 optical micrometers, the adjustmet is very fast ad simple (Ispectio height ad space betwee heads). These devices are adapted to the whole rage of ERMI ispectio machies. Automatic sample passage Servo-drive ifeed screw Starwheel servo-drive Starwheel by mechaical idexer Fuctios table Multi 32C MR 14 PCA Idepedet item rotatio statio servo-drive with quickadjustmet by hadle Idepedet item rotatio statio servo-drive Thickess measurmet device Mould Number reader tem o the bottom bottle that allows the direct readig of the mould umber. Covetioal item rotatio by belt Automatic adjustmet at the article height Quick adjustmet of bottle guide by idexable hadle ERMI preset 2 kids of thickess measuremet device: A system without cotact, with a multi focus optical head (up to 3 uits per machie) Ad aother based o a capacitive head with cotact (up to 8 uits per machie) These devices ca be adapted to the whole rage of ERMI ispectio machies. ERMI has developed 2 mould umber readers by visio system The first system is able to detect ay type of dot code. The camera eeds to be place i the frot of the dots o the sidewall bottle. The adjustmet is doe by a self learig program. The secod is based o a character recogitio sys- Theses devices are adaptable o the Multi 32C ad MR14 ispectio machie. A covetioal mould umber reader for dot code is also available (haloge or LED light) for the whole ERMI ispectio machie. Article outfeed i lie (o guide or saber eeded) QUICK CHANGE Crack ispectio device type ERMI Fixed crack ispectio device type ERMI Covetioal crack ispectio device Mould umber reader for dot code by camera Mould umber reader for character recogitio Mould umber reader for dot code by covetioal system (haloge or LED light) Ovalizatio ispectio device without cotact Thickess measuremet device without cotact Thickess measuremet device with cotact Plaarity device by air ijectio Plaarity device by Vacuum system Gaugig device with cotact Gaugig device without cotact by visio system Touch scree user iterface with supervisio software Log distace commuicatio ad diagostic Ejector with air supply programmable Ejectio safety ad resychroizatio o all ejectors As stadard / Optioal 18 ERMI GLASS ERMI GLASS 19

11 ERMI 77 ERMI 77 ERMI 77 Spare parts Machie refurbishmet ERMI77 have acquired a solid kowledge i refurbishmet ad moderizatio of glass ispectio machie type M ad C0 over a log period of time. We ca provide total service, from simple mechaical repair to complete customized refurbishmet (Electric ad mechaical). To esure total care for your machie we carry out all refurbishmets i our ow workshop. Mechaical parts Spare parts BEFORE ERMI 77 maitai stocks of every mechaical spare part icluded i your ispectio machie type M or C0. Our research ad developmet departmet are costatly seekig to improve our equipmet with the aim of icreasig its ease of use ad extedig its workig life. > The spare parts departmet has, for may years, provided a fast supply service to our customers all over the world. Quality ad a quick respose are the keys your satisfactio. We make ourselves all compoets i our two Frace mechaical maufacturig plats. We maitai ad display i our catalogue, a full rage of all importat spare parts which we ca support with a 48 hr. delivery service (except customs trasit). This covers all the spare parts we stock from receipt of your order. AFTER Electroic ERMI77 offer a sales ad repair service for all the various electroic parts of your machie : Boards ad ispectio uits Ispectio devices Emitters, receivers > A easy to use catalogue. High lights : Refurbishmet evaluatio o site carried out by a busiess egieer Pick up ad shipmet maagemet of your machie Receptio ad work carried out with total expertise Mechaical, electric ad electroic refurbishmet Test ad validatio trial Customer cotrol i our workshop Commissioig o site by our after sales service team Parts are easy to fid i the ERMI77 catalogue. All parts are listed (from the sprig to a complete set subsystem) ad modeled i 3D i order to make your search for replacemets easier. 20 ERMI 77 ERMI 77 21

12 TECADIS Systems TECADIS Systems Trasfert systems for «COLD END» lies ALUMINIUM MODULAR CONVEYOR > MONO GIRDER SELF SUPPORTING ASSEMBLING SPLINTED LAYOUT EASY TO CHANGE TRANSFER 0 BETWEEN 2 CHAINS > LINE UP ON ONE LINE SPREADING TABLES ACCUMULATION TABLES DISTRIBUTOR ON 2 LINES CONTINUOUS CHANGING DIRECTION SYSTEM FLUX MANAGEMENT MASS TRANSFERT ARTICLES > TUNNEL EXIT DISTRIBUTION ON 2 OR 4 LANES SPREADING ON 2 OR 4 SEPARATE LINES IN CONTINUOUS TECADIS TECADIS

13 ERMI GLASS CONTROL 6, rue Léo Blum Z.I NANGIS Tél. : +33(0) Fax. : +33(0) ifo@ermiglasscotrol.com