THE NEW MIG/MAG GENERATION

Transcription

1 THE NEW MIG/MAG GENERATION REHM Settig the pace i cuttig ad weldig today REHM Olie:

2 2 Iovatio i Actio > The idustry is delighted! Some toes of steel floatig above the A8 motorway. The ew trade fair car park at Stuttgart airport is, from a egieerig poit of view, a absolute masterpiece, created usig the ew yardstick for moder MIG/MAG iert gas weldig techology. Iovatio i Actio

3 Power beyod belief ad amazigly safe Simple to use 3 > Smart Machie Cotrol: You make your selectio, the ew SMC does all the regulatig SMC is a completely ew type of itelliget ad super-ordiated machie cotrol cocept. > Amazig POWER Pheomeal power o tap: Where all others reach their limits, the SYNERGIC.PRO 2 is oly gettig started. > Best cost/beefit ratio i all MIG/MAG classes We have succeeded i forcig a ew quatum leap i MIG/MAG techology. The result: The SYNERGIC.PRO 2 THE NEW SMC TECHNOLOGY FROM REHM Power beyod belief, high duty cycle ad a extremely robust trolley With the revolutioary Smart Machie Cotrol With the tried ad tested SDI techology With a exteded model rage SMC (Smart Machie Cotrol) is a completely ew type of itelliget ad super-ordiated machie cotrol cocept. SMC brigs excellet weldig results ad ot oly makes operatio easy, it is also amazigly safe. SDI (Stepless Dyamic Iductio) Stepless electroic weldig choke with ultra-fast automatic regulator for excellet igitio properties ad a extremely stable arc. With more feed case optios YOU CAN CONCENTRATE ON WELDING SMC TECHNOLOGY DOES THE REST! Do't settle for aythig less! RSC (Realtime Speed Cotrol) Extremely precise regulatio ad real time moitorig of the wire feed rate with digital sigal feedback for cosistet ad accurate wire feedig. CCM (Characteristic Curve Memory) Itegrated weldig parameter database cotaiig cocetrated expert kowledge. RMI (REHM Machie Iterface) Rapid ad safe settig of the weldig parameters, but at the same time, simple to operate.

4 The quatum leap i MIG/MAG weldig techology Stepless weldig choke Digital regulatio of the wire feed rate Itegrated weldig parameter database Automatic settig of weldig parameters accordig to material thickess REHM SMC (Smart Machie Cotrol) Uique regulatio cocept developed by REHM i a stepped trasformer system. The arc legth is ot just cotrolled by measurig the arc voltage ad the weldig curret, but also by digital capture of the wire feed rate. Durig the etire igitio ad arc process, the droplet trasfer is costatly moitored ad regulated digitally, ormally oly foud o very expesive pulsed mig power spurces. The settig of the correct weldig parameters is simple ad safe thaks to the itegrated weldig parameter database ad the ituitive operatig cocept. The itegrated microprocessor rapidly ad very efficietly eves out chages ad maitais a precise costat arc legth. REHM SDI (Stepless Dyamic Iductio) SDI icreases efficiecy: Because the applicatio of heat ca, compared to traditioal stepped MIG/MAG uits, be better cotrolled ad the formatio of spatters i mixed arcs is cosiderably reduced, there is much less post-weldig work required. This meas that the weldig properties ca be further optimised to meet the weldig coditios, i positioal weldig, for example, for vertical-up welds, overhead weldig or weldig with a log stick-out i a place that is difficult to access. The REHM SDI techology with the stepless, electroic weldig choke provides the SYNERGIC.PRO 2 with excellet igitio properties ad a extremely stable arc. The choke effect is optimised by the itegrated processor cotroller. This esures that spatter formatio is reduced to a miimum.

5 SMC Smart Machie Cotrol 5 REHM RSC (Realtime Speed Cotrol) Arc legth chages are smoothed more quickly ad more efficietly due to RSC. Alogside the measurig of the arc voltage, the feed rate is also recorded by a icremetal ecoder directly at the feed motor. RSC eables chages of the arc legth to be recogised ad corrected early eough. RSC is a guaratee for costat wire feed rates regardless of the temperature of the motor or poorly maitaied torch wire feed liers. REHM CCM (Characteristic Curve Memory) Automatic settig of weldig parameters accordig to material thickess. All correspodig weldig parameters are selected automatically, usig the optimum parameter specificatios. The comprehesive, itegrated weldig parameter database (CCM) is filled with the kowledge of experts with may years of practical experiece. The combiatio of material, wire diameter ad voltage level is used to pre-select the syergy parameters required for a successful weldig process. Durig weldig, the actual values are costatly compared to the process specificatios ad, if ecessary, corrected istatly. All parameters (over 900) required to esure perfect weldig are selected by CCM i accordace with the requiremets of the machie beig used. REHM RMI (REHM Machie Iterface) Child's play No mistakes Guarateed: RMI esures rapid ad safe settig of the correct weldig parameters ad, at the same time, simple hadlig select the material, set the material thickess ad the start weldig.

6 The hadlig: Simple to use ad amazigly safe REHM RMI (REHM Machie Iterface) Rapid ad yet safe settig of the correct weldig parameters. 1. Digital display for weldig voltage with Hold fuctio. 2. Digital display for weldig curret with Hold fuctio ad material thickess display. 3. Operatig modes: Material thickess display, 2-step, 4-step, spot, iterval. I order to simplify correct voltage settigs, this ca be specified usig the material thickess. The remaiig weldig parameters are the automatically selected by the SYNERGIC.PRO 2 uit. 4. Settig of spot ad iterval time 6. Syergy program selectio: Material/wire diameter combiatio ad maual operatio. The program selectio switch is used to select the syergy characteristic curve for the preset material/wire diameter combiatio. 7. Stepless arc stregth regulatio (SDI techology). The additioal, stepless choke compariso by the SDI regulator ca be used to optimise the effect of the weldig choke or the arc characteristic ad ca be adjusted automatically or by had as well. This makes it possible to optimise the weldig characteristics eve more closely, to suit the weldig coditios. 8. Coarse step switch 9. Fie step switch 5. Rotary kob for wire speed rate ad arc legth correctio.

7 Desiged for idustrial use > Desiged for idustrial use Highest duty cycle, a absolutely robust trolley ad performace compoets that guaratee the greatest of reliability. Perfect reliability We ca be absolutely sure of the reliability ad quality. All parts of the SYNERGIC.PRO 2 rage, right dow to the smallest of screws, have bee tested for tough coditios i a comprehesive, mature testig process. We ca therefore offer a works guaratee of 3 years with o hesitatio. Easy to use wire feed housig The wire feed housig is seated directly o the power source. However, it ca still be rotated easily through 360. Obviously, the wire feed housig ca be removed with a sigle had movemet ad without the eed for tools ad ca also be fitted o a trolley (optioal). Exceptioal wire feed accuracy ad cosistacy A powerful, electroically regulated, precise wire drive provides full power, eve with 5 m hose packages. Easy to maoeuvre The robust trolley with the large, easy-ruig wheels meas that the uits ca easily be maoeuvred ad trasported both i the workshop ad o the buildig site. They are also suitable (as of 250-4) for crae ad forklift trasportatio. Safe igitio The REHM automatic creep fuctio cotrols the wire feed rate util the igitio of the arc. At the same time, the igitio process is cosiderably improved by the optimised settig of the electroically regulated choke. The creep speed ca also be adjusted by had if required. Stable arc The permaet moitorig of iput voltage ad the voltage fluctuatio compesatio esures a eve, stable arc ad thus optimal weldig results. No burig The digitally regulated wire feed cotroller guaratees a costat wire stick out ad thus automatically esures the correct wire free burig time. This elimiates stickig ad burig to the piece you are workig o or to the cotact tip. The wire free burig time ca be adjustmet maually if required. Gas post flow The gas post flow time defied by the program ca be modified maually if required. Low oise emissio The optimum housig costructio ad the stadby switches for the fas ad water pumps esure that eve whe i costat use the uits remai quiet ad pleasat, ad coserve power whe possible.

8 8 Uiversal applicatio Whether you wat to Weld steel, stailess steel or alumiium, Process thick or thi materials, MIG solder galvaised or alumiium sheets, the precise workig of the high-quality performace compoets i our uits leads to covicig weldig characteristics ad, at the same time, high meltig performace. HIGH-PERFORMANCE WATER COOLING The SYNERGIC.PRO W + WS ad 450-4W + WS are fitted with a particularly powerful water coolig system with itegral heat exchager. OPTIONAL WIRE FEED UNITS IN CONSTRUCTION OR SHIPYARD VERSIONS The SYNERGIC.PRO S, 350-4S, 350-4WS, 450-4S ad 450-4WS are also available with the optioal CONSTRUCTION ad SHIPYARD wire feed uit. 230 V / 400 V The SYNERGIC.PRO allows switchig from 230 V to 400 V ad thus eables the extesio of applicatio to workshop ad buildig site.

9 AM QUATTRO-MIG The ew special models for thi sheet applicatios > SYNERGIC.PRO QUATTRO-MIG The all-rouder with alumiium characteristic curves icluded > SYNERGIC.PRO AM MIG brazig of galvaised ad alumiium sheet steel SYNERGIC.PRO QUATTRO-MIG AND AM WELDING WITH SENSATIONAL 15 A LOW CURRENT The SYNERGIC.PRO QUATTRO-MIG ad AM are parti cularly suitable for use i thi sheet steel applicatios due to a sesatioal 15 A low weldig curret. The special syergy programs for MIG/MAG weldig ad MIG brazig of galvaised ad alumiium sheet steel make it the perfect uit for use i automobile workshops. SYNERGIC.PRO QUATTRO-MIG ALLROUNDER WITH ALUMINIUM CHARACTERISTIC CURVES INCLUDED The QUATTRO-MIG with it's powerful 4-roller drive ad the additioal syergy characteristic curves for the weldig of alumiium materials is a real all-roud talet. Ayoe who eeds to weld with thi wire should ot be deied this 4-roller drive. This eables you to carry out fie weldig work o thi sheet with eve more process accuracy.

10 WS Comprehesive program rage from A gas-cooled ad A water-cooled with o gaps SYNERGIC.PRO compact, gas-cooled uits with 2-roller drives SYNERGIC.PRO , ud compact, gas-cooled uits with 4-roller drives SYNERGIC.PRO compact, gas-cooled idustrial uits with 4-roller drives SYNERGIC.PRO S S gas-cooled idustrial uits with separate wire feed housig ad 4-roller drives SYNERGIC.PRO W W compact, water-cooled idustrial uits with 4-roller drives SYNERGIC.PRO WS WS water-cooled idustrial uits with separate wire feed housig ad 4-roller drive TECHNICAL DATA FOR SYNERGIC.PRO Type AM QUATTRO-MIG Settig rage [A] Duty cycle at Imax. (10 mi.) at 40 C [%] Weldig curret* [A] Ope circuit voltage [V] Switchig levels Wire feed 2 rollers 2 rollers 2 rollers 4 rollers 2 rollers 4 rollers 4 rollers Power supply [V] 1x230 V 1x230 V 2x400 V 3x400 V 3x400 V 3x400 V 3x400 V 3x400 V Fuse (time lag) [A] Torch coolig type Gas Gas Gas Gas Gas Gas Gas Protectio grade IP 21 IP 21 IP 21 IP 21 IP 21 IP 21 IP 21 Weight [kg] Dimesios LxWxH [mm] 800 x 330 x 620 Part umber Premium set recommedatio MM 15/25 MM 15/25 MM 15/25 MM 15/25 MM 25/35 MM 25/35 MM 25/35 Part umber W e reserve the right to make techical chages. All uits carry the CE ad S mark ad meet the EN stadard. * at 100 % of power o time 40 C

11 WS Absolutely reliable eve uder the toughest coditios 11 OUR ACCESSORY OPTIONS Our rage of accessories leaves o wishes ufulfilled. Air filter adapter Tool set Hose package holder Crae eyes Trolley for wire feed housig Push-Pull torch Feed housig for Costructio ad Shipyard ad much more OUR PREMIUM PACKAGE Complete accessory packages ca also be purchased as optioal premium sets. These particularly high-quality accessory sets are all compatible with braded products, such as Abicor-Bizel torches with 4 m hose packages, 200 bar Argo/CO 2 pressure reducers (32 l/mi), 4 m Earth Retur Cable with high quality clamp. The very cost-effective set price ca oly be offered i cojuctio with the purchase of the appropriate weldig uits. TECHNICAL DATA FOR SYNERGIC.PRO WS Type W W S S WS S WS Settig rage [A] Duty cycle at Imax. (10 mi.) at 40 C [%] Weldig curret* [A] Ope circuit voltage [V] Switchig levels Wire feed 4 rollers 4 rollers 4 rollers 4 rollers 4 rollers 4 rollers Power supply [V] 3x400 V 3x400 V 3x400 V 3x400 V 3x400 V 3x400 V Fuse (time-lag) [A] Torch coolig type Gas Gas Gas Water Gas Water Protectio grade IP 23 IP 23 IP 23 IP 23 IP 23 IP 23 Weight (with case) [kg] (134) 123 (147) 127 (151) 136 (160) 140(164) Dimesios LxWxH (with case) [mm] 1040 x 560 x 850 (1040 x 560 x 1400) Part umber, compact with wire feed housig Premium set recommedatio MM 25/35 MM 25/35 MM 26/50 MM 401/50 MM 36/70 MM 401/70 Part umber S = with separate wire feed housig, W = water-cooled W e reserve the right to make techical chages. Additioal equipmet for the machies is available at a additioal cost. All uits carry the CE ad S mark ad meet the EN stadard. * at 100 % of power o time 40 C

12 REHM weldig techology all about us! THE REHM PERFORMANCE PROGRAM REHM MIG/MAG iert gas weldig equipmet SYNERGIC.PRO 2 gas- ad water-cooled to 450 A SYNERGIC.PRO 2 water-cooled to A MEGA.ARC stepless regulatio to 450 A RP REHM Professioal to 560 A PANTHER 200 PULS impulse weldig equipmet with 200 A MEGAPULS impulse weldig equipmet to 500 A REHM TIG Tugste Iert Gas weldig equipmet TIGER, portable 100 KHz iverter INVERTIG.PRO TIG weldig equipmet REHM MMA Electrode techology TIGER ad BOOSTER 100 KHz iverters REHM plasma cuttig equipmet Weldig accessories ad additioal materials Weldig smoke extractio fas Weldig rotary table Techical weldig cosultatio Torch repair Service Desig, developmet ad productio all uder oe roof i our Uhige works. Thaks to this cetral orgaisatio ad our commitmet to the future ew discoveries ca flow quickly ito productio. The wishes ad requiremets of our customers are still the basis for our advaced product developmet. Numerous patets ad awards demostrate the precisio ad quality of our products. Closeess to our customers ad competece are the priciples o which we place priority i cosultacy, traiig ad service. REHM Service-Hotlie: % +49 (0) 7161/ (0) 7161/ REHM olie: REHM Uhige REHM GmbH u. Co KG Schweißtechik Ottostraße 2 D Uhige, Germay Telephoe: +49 (0) Telefax: +49 (0) rehm@rehm-olie.de Iteret: Your specialist dealer: MetaCom / Wa - 2K 2009