Solutions for Inline Recycling

Transcription

1 Solutios for Ilie Recyclig The Home of Size Reductio

2 EVA PBT/PBTB PA66 ABS HDPE PK PES PC PBT LCP PC/ABS PP PEEK PA TPE/TPU SAN/ASA PVC PET PPO/PPE PPS PA/ABS PPSU PA6 TPU ZERMA offers a suitable solutio for ay challege i the field of plastic recyclig. For the ilie recyclig sector ZERMA offers the followig machie series: GSL Slow Speed Graulators to directly grid ruers ad sprues from the ijectio machie GST Soudproofed graulators featurig a very aggressive tagetial ifeed ad cuttig chamber GSC Soudproofed compact graulators suited for a wide variety of ilie tasks GSE Same as GSC series, but without soudproofed ecapsulatio All machies offer these beefits: Cosistet ed product Reduced fie particles Low heat geeratio Reduced oise emissio Small footprit ad easy maiteace 02

3 Take cotrol of your scrap POM Graulatio ad size reductio of plastics, e.g. scrap from blow ad ijectio mouldig or extrusio processes, requires a lot of kow how ad experiece. ZERMA has a log history i the desig ad implemetatio of size reductio equipmet ad offers a product portfolio which is as wide as the spectrum of materials that eed to be processed. 03

4 Ilie recyclig applicatio examples GSL slow speed graulator workig ext to a ijectio mouldig machie, directly gridig ruers ad rejects. The regrid is directly reitroduced ito the productio. ZERMA graulators ca be itegrated ito a variety of productio processes. Commo applicatios iclude rejects ad scrap from ijectio mouldig of small parts like caps ad closures to TVs or automotive compoets as well as flush from blow mouldig applicatios. With a optioal roller feeder the machies ca be used for the ilie processig of edge trim ad skeletal waste i extrusio ad thermoformig lies as well. Our skilled ad experieced team of egieers will help you itegrate a ZERMA system ito your facility ad desig a tailored solutio. 04

5 GST graulator i a blow mouldig applicatio. Tops ad tails are fed to the graulator by a coveyor ad the resultig material is directly fed back ito the extruder. GSC graulator gridig skeletal waste i a thermoformig process. The machie is equipped with a dual feed hopper i order to accept reject products. Advaced egieerig great results 05

6 The right machie for today s ilie GSL GST GSL The ZERMA graulators of the GSL, GST ad GSC series are desiged for the ilie recyclig of scrap like ruers, sprues, tops, tails ad reject parts directly at the productio machie. The resultig regrid ca either be collected i a cetral silo or be mixed with virgi material ad reused immediately. The compact size ad low oise of these machies makes them a perfect fit for i-house applicatios. 06

7 recyclig requiremets GSC GSL Machies ca be itegrated ito the productio lie Low dust ad oise emissio Simple maiteace ad up to date safety Differet cutter ad rotor desigs to fit specific applicatios tailored to ilie applicatios ZERMA rage of ilie graulators 07

8 GST series aggressive tagetial if The ZERMA graulators of the GST series are available i two rotor diameters, 250 ad 400 mm with widths ragig from 300 to 1000 mm. While the smaller machies feature a ope F rotor, the bigger machies rely o a heavier S rotor. The rigid desig makes them depedable uits ad icludes advaced stadard features such as replaceable wear plates. 08

9 eed GST opeed Compact desig Soudproofed chamber ad hopper Aggressive ifeed ad curved back wall Large scree area Kives are adjusted outside the machie Small footprit great results 09

10 GSC series the soudproofed all-rou The ZERMA GSC compact/soudproof graulators are desiged with a complete soudproof eclosure resultig i a extremely quiet operatio. Differet rotor desigs are available i widths ragig from 300 to 1400 mm with a diameter ragig from 300 to 700 mm. The completely welded cuttig chamber i cojuctio with the V rotor desig esures depedability i operatio ad uiversal applicatio use. While it delivers excellet soudproofig capabilities, it still offers easy ad quick access to the cuttig chamber durig rotor ad stator kife chages, servicig or scree chages. 10

11 der GSC with optioal feedig coveyor Sturdy compact desig Differet rotor types available Soudproofed housig Kives are adjusted outside of the machie Itegrated cotrols Efficiet cut great results 11

12 GSL series depedable low speed The beside the press graulators of the ZERMA GSL series ru at low speed to esure low oise operatio ad low dust regrid. The specially desiged rotor kives ca be sharpeed umerous times ad due to their uique desig do ot eed to be adjusted. The graulators are fed via a soud absorbig hopper which ca be tailored to fit your specific eeds. All GSL machies offer coectios for vacuum systems i order to directly reitroduce the regrid ito your productio process. GSL with optioal coveyor belt ad itegrated metal detector 12

13 performace Direct drive Specially desiged rotor kives do ot eed to be adjusted i the machie Easy tool less access to the machie for maiteace ad cleaig Frame ad hopper ca be tailored to fit your eeds Low speed great results 13

14 PM series High Speed Precisio Pul The disc pulverizers of the PM series are available with disc diameter from 300 to 800 mm. These pulverizers are high speed, precisio griders for the processig of medium hard, impact resistat ad friable materials. The material to be pulverized is itroduced through the cetre of a vertically fixed gridig disc which is mouted cocetrically with a idetical high speed rotatig disc. Cetrifugal force carries the material through the gridig area ad the resultig powder is collected with a blower ad cycloe system. Depedig o the applicatio the machies ca be equipped with oe piece gridig discs or gridig segmets. 14

15 verizer Simple adjustmet of cuttig gap Choice of discs or segmets Low drive power - High throughput Iovative efficiet desig Wide rage of accessories Easy temperature cotrol High speed great results 15

16 Techical details well thought out GSL: The curvature of the specially profiled rotor kives esures a costat cuttig radius after re-sharpeig thus maitaiig the origial cuttig gap. Awkward kife adjustmet is o loger ecessary. GSL: The Quick Sap System allows the lower frot plate sectio to be easily removed for graulator cleaig. The lower frot plate sectio is held i positio by two sturdy lever clamps. GSL: Staggered rotor blades create a idividual blade cut thus icreasig the cuttig torque. All of the machies i this series are therefore suitable for gridig more solid materials ad thicker walled sprues. GST, GSC, GSE: The graulators are available with differet rotor optios to fit differet applicatios. All rotors feature the V-cut techology creatig a high quality regrid. GST, GSC, GSE, GSL: All machies are desiged accordig to the latest mechaical ad electrical safety requiremet. Advaced egieerig great results 16

17 ad efficiet GST: The curved back wall of the cuttig chamber esures for aggressive igestios while also avoidig blockages. GST, GSC, GSE: Replaceable wear plates i the cuttig chamber esure a log service life of the graulator eve with difficult materials. GST, GSC: I order to keep the machies as compact as possible, the motor ad opeig system are itegrated ito the soud dampeig eclosure of the machie. GST, GSC, GSE: The user friedly desig of the graulators allows quick ad easy access to the cuttig chamber for maiteace ad cleaig. 17

18 Techical details The ZERMA PM Pulverizers ca be equipped with either oe piece or segmeted gridig discs. Both are made from high quality tool steel ad ca be treated to withstad wear loger. The material temperature is moitored i the process, a automated coolig system will esure the temperature is kept at a defied level. The material is fed ito the Pulverizer by a vibratig dosig chael, the feedig rate is automatically adjusted based o the motors amperage ad material temperature. Oe of the mai fields of use for the ZERMA PM Pulverizers is the pulverizatio of PVC regrid i pipe ad profile recyclig. Workig i lie with a shredder ad graulator to have a balaced ad efficiet system to hadle i house productio waste. Aother applicatio is the gridig of PE for Rotomoldig applicatios, here the PM Pulverizer is used i the productio process to create the powder eeded i the process. I this process a screeig machie is ecessary to esure the right output size, distributio ad flow properties of the groud material. 18

19 Techical specificatios overview Applies to all models: scree size is >5 mm or > 6 mm ad each machie has 2 rows of stator blades. From the GSC / GSE series with 3 rows of stator blades. The model ame is composed of the rotor diameter ad rotor width ( A/B) A = Rotor diameter i mm All dimesios are i mm B = Rotor width i mm G = legth C = Drive capacity i kw H = height D = Rotor kives i pcs I = width ExF = Feed opeig i mm x mm GSL Series A/B C D ExF 150/ / / / / / / / / /800 1,5 2,2 3 2, , , x x x x x x x x x x400 G H I E F E F GSL 150 GSL 180 GSL 300 E F H H H G I G I G I Wide rage great results 19

20 Techical specificatios overview GSC Series A/B C D ExF 300/ / / / / / / / / /1400 7,5 18,5 18, o. 5 3 o. 5 3 o. 5 3 o. 5 5 o. 7 5 o. 7 5 o x x x x x x x x x x740 G H I E F H G I GST Series A/B 250/ / / / /1000 C D 7,5 3x1 11 3x1 18,5 3x2 22 3x2 30 3x2 ExF 300x x x x x490 E H G H I G I 20

21 GSE Series A/B C D ExF 300/ / / / / / / / / /1400 7,5 18,5 18, x2 3x2 3x2 3 o. 5x2 3 o. 5x2 3 o. 5x2 3 o. 5x4 5 o. 7x2 5 o. 7x2 5 o. 7x4 300x x x x x x x x x x780 G H I E F H G I PM Series The model ame is composed of the discs diameter ( A) A = Discs diameter i mm All dimesios are i mm B = Drive capacity i kw G = legth C = Weight i approx. kg H = height A D = Throughput i approx kg/h I = width B C D G H H I G I Wide rage great results 21

22 The product rage the right solutio GSE - Ecoomical graulators GSH - Heavy duty graulators With more tha 70 years of experiece, ZERMA is oe of the leadig maufacturers of high quality size reductio machiery. From the small GSL slow speed graulators to the versatile GSH heavy duty graulators icludig small ad compact graulators with itegrated blower ad soudproofig. Specialized machies like the GSP pipe ad profile graulators ad ZERMA PM disc pulverizer systems for fie gridig applicatios. Addig a complete lie of shredders, startig with light shredders up to large heavy duty shredders. The rage i drive power goes from 2.2 kw up to 320 kw. With this wide rage of machies ZERMA covers the whole spectrum of plastic size reductio applicatios. ZSS / ZPS - Geeralpurpose 22

23 for ay applicatio shredders ZXS - Heavy duty shredders ZERMA Home of size reductio 23

24 Close to our customers North America Europe Easter Europe Middle East East Asia Cetral & South America South East Asia AMIS MASCHINEN-VERTRIEBS GMBH Im Rohrbusch Zuzehause Germay Phoe: Fax: South Africa amis.de Australia We reserve the right to make techical chages ad measuremet adjustmets. Ver /2016 / EN Images show i this brochure may also cotai optioal equipmet variats.