Solutions for Inline Recycling A and C Series

Transcription

1 Solutios for Ilie Recyclig A ad C Series The Right Machie for Today's Recyclig Requiremets

2 VIRTUS offers a suitable solutio for ay challege i the field of plastic recyclig. For the ilie recyclig sector VIRTUS offers the followig machie series: A-Series Slow Speed Graulators to directly grid ruers ad sprues from the ijectio machie C-25&40 Soudproofed graulators featurig a very aggressive tagetial ifeed ad cuttig chamber C-Series Soudproofed compact graulators suited for a wide variety of ilie tasks All machies offer these beefits: Cosistet ed product Reduced fie particles Low heat geeratio Reduced oise emissio Small footprit ad easy maiteace 02

3 Take cotrol of your scrap Graulatio ad size reductio of plastics, e.g. scrap from blow ad ijectio moldig or extrusio processes requires a lot of kow how ad experiece. VIRTUS has a log history i the desig ad implemetatio of size reductio equipmet ad offers a product portfolio which is as wide as the spectrum of materials that eed to be processed.

4 Ilie recyclig applicatio examples A Series A Series slow speed graulator workig ext to a ijectio moldig machie, directly gridig ruers ad rejects. The regrid is directly reitroduced ito the productio. VIRTUS graulators ca be itegrated ito a variety of productio processes. Commo applicatios iclude rejects ad scrap from ijectio moldig of small parts like caps ad closures to TVs or automotive compoets as well as flush from blow moldig applicatios. With a optioal roller feeder the machies ca be used for the ilie processig of edge trim ad skeletal waste i extrusio ad thermoformig lies as well. Our skilled ad experieced team of egieers will help you itegrate a VIRTUS system ito your facility ad desig a tailored solutio. 04

5 C 25 & 40 C 25 ad 40 i a blow moldig applicatio. Tops ad tails are fed to the graulator by a coveyor ad the resultig material is directly fed back ito the extruder. C Series C Series gridig skeletal waste i a thermoformig process. The machie is equipped with a dual feed hopper i order to accept reject products. Advaced egieerig great results 05

6 The right machie for today s ilie A C-40 A The VIRTUS graulators of the A ad C series are desiged for the ilie recyclig of scrap like ruers, sprues, tops, tails ad reject parts directly at the productio machie. The resultig regrid ca either be collected i a cetral silo or be mixed with virgi material ad reused immediately. The compact size ad low oise of these machies makes them a perfect fit for i-house applicatios. 06

7 recyclig requiremets C A Machies ca be itegrated ito the productio lie Low dust ad oise emissio Simple maiteace ad up to date safety Differet cutter ad rotor desigs to fit specific applicatios tailored to ilie applicatios VIRTUS rage of ilie graulators 07

8 C 25 ad 40 series aggressive tag The VIRTUS tagetial graulators of the C series are available i two rotor diameters, 250 ad 400 mm with widths ragig from 300 to 1000 mm. While the smaller machies feature a ope F rotor, the bigger machies rely o a heavier S rotor. The rigid desig makes them depedable uits ad icludes advaced stadard features such as replaceable wear plates. Compact desig Soudproofed chamber ad hopper Aggressive ifeed ad curved backwall Large scree area Kives are adjusted outside the machie 08

9 etial ifeed C-40 opeed Small footprit great results 09

10 C The VIRTUS C compact/soudproof graulators are desiged with a complete soudproof eclosure resultig i a extremely quiet operatio. Differet rotor desigs are available i widths ragig from 300 to 1400 mm with a diameter ragig from 300 to 700 mm. The completely welded cuttig chamber i cojuctio with the V rotor desig esures depedability i operatio ad uiversal applicatio use. While it delivers excellet soudproofig capabilities, it still offers easy ad quick access to the cuttig chamber durig rotor ad stator kife chages, servicig or scree chages. Sturdy compact desig Differet rotor types available Soudproofed housig Kives are adjusted outside of the machie Itegrated cotrols 10

11 series the soudproofed all-rouder C Series with optioal feedig coveyor Efficiet cut great result 11

12 A series depedable low speed pe The beside the press graulators of the VIRTUS A series ru at low speed to esure low oise operatio ad low dust regrid. The specially desiged rotor kives ca be sharpeed umerous times ad due to their uique desig do ot eed to be adjusted. The graulators are fed via a soud absorbig hopper which ca be tailored to fit your specific eeds. All A series machies offer coectios for vacuum systems i order to directly reitroduce the regrid ito your productio process. Direct drive Specially desiged rotor kives do ot eed to be adjusted i the machie Easy tool less access to the machie for maiteace ad cleaig Frame ad hopper ca be tailored to fit your eeds 12

13 rformace A Series with optioal coveyor belt ad itegrated metal detector Low speed great results 13

14 Techical details well thought out A Series: The curvature of the specially profiled rotor kives esures a costat cuttig radius after re-sharpeig thus maitaiig the origial cuttig gap. Awkward kife adjustmet is o loger ecessary. A Series: The Quick Sap System allows the lower frot plate sectio to be easily removed for graulator cleaig. The lower frot plate sectio is held i positio by two sturdy lever clamps. A Series: Staggered rotor blades create a idividual blade cut thus icreasig the cuttig torque. All of the machies i this series are therefore suitable for gridig more solid materials ad thicker walled sprues. C Series: The graulators are available with differet rotor optios to fit differet applicatios. All rotors feature the V-cut techology creatig a high quality regrid. A ad C Series: All machies are desiged accordig to the latest mechaical ad electrical safety requiremet. Advaced egieerig great results 14

15 ad efficiet C 25&40 Series: The curved backwall of the cuttig chamber esures a aggressive igestios while also avoidig blockages. C Series: Replaceable wear plates i the cuttig chamber esure a log service life of the graulator eve with difficult materials. C Series: I order to keep the machies as compact as possible, the motor ad opeig system are itegrated ito the soud dampeig eclosure of the machie. C Series: The user friedly desig of the graulators allows quick ad easy access to the cuttig chamber for maiteace ad cleaig. 15

16 Techical specificatios overview Applies to all models: scree size is >5 mm or > 6 mm ad each machie has 2 rows of stator blades The model ame is composed of the rotor diameter ad rotor width ( A/B) A B C D = Rotor diameter i mm ExF = Feed opeig i mm x mm All Dimesio are i mm = Rotor width i mm G = legth = Drive capacity i kw H = height = Rotor kifes i pcs I = width A Series: A/B 180/ / / / / / / / / / /800 C D 2, , ,5 66 ExF 345x x x x x x x x x x x400 G H I E F H G I C 25&40 Series: A/B 250/ / / / /1000 C D 7,5 3x1 11 3x1 18,5 3x2 22 3x2 30 3x2 E F ExF 300x x x x x490 H G H I G I 16

17 C Series: A/B 300/ / / / / / / / / / /1400 C D 7, , or or or or or or or 7 ExF 300x x x x x x x x x x x740 G H I E F H G I Wide rage great results 17

18 The product rage the right soluti PM-Series - Pulverizer E-Series - Ecoomical graulators H-Series - Heavy duty graulators With more tha 70 years of experiece, VIRTUS is oe of the leadig maufacturers of high quality size reductio machiery. From the small A slow speed graulators to the versatile H heavy duty graulators, our products lies also icludes small ad compact graulators with itegrated blower ad soudproofig. Specialized machies are available like the pipe ad profile graulators ad VIRTUS PM disc pulverizer systems for fie gridig applicatios. Addig a complete lie of shredders, startig with light shredders for wood applicatios, up to large heavy duty shredders VIRTUS recyclig machies rage i drive power from 2.2 kw up to 200 kw ad cover the whole spectrum of plastic size reductio applicatios. 18

19 o for ay applicatio X-T-Series - Heavy duty shredders VIRTUS Haress The Power of Nature 19

20 The Right Machie for Today s Recyclig Requiremets VIRTUS Equipmet 340 Commerce Drive Crystal Lake, Illiois Phoe: sales@virtus-equipmet.com virtus-equipmet.com We reserve the right to make techical chages ad measuremet adjustmets. Ver /2016 / US Images show i this brochure may also cotai optioal equipmet variats.