CNC-machining centres. P r o d u c t o v e r v i e w

Transcription

1 CNC-machiig cetres P r o d u c t o v e r v i e w

2 Cotets CNC-techology at its best About us / Colour key 3 Reichebacher Specialists with more tha 60 years of traditio i mechaical egieerig PRIMUS 4-5 Uiversal machie for a small budget ARTIS 6-7 Flexible CNC-techology for artisary Virtus 8-9 Usig the plate to the best effect VISION The compoets show what the machie ca do VISION-U/L Success based o idividuality VISION-RC Well prepared for the future ECO A syoym for flexibility ECO-NT Extremely hady ECO-LT Up-to-date value for your moey ECO-RS A completely ew sesatio About us: Located i Germay, Reichebacher Hamuel offers a wide rage of uiversal CNC millig machies for wood, plastics, alumiium ad composites processig. Based o a modular system, machies are built to suit small, medium ad large compaies. From a batch size of 1 to series productio, CNC cotrol systems i multi-chael techology, ad eve the loadig of machies by robots, are othig uusual for Reichebacher Hamuel. Reichebacher Hamuel is: A specialist with 60 years of traditio i buildig CNC special purpose machiery for the processig of wood, plastics, alumiium ad composites a system supplier for complete maufacturig solutios a compay with more tha 30 years of experiece i 5-axes ad multi-axes techology a high-level desiger of idividual CNC machiig cetres ad itegral solutios for customers from the automobile, aircraft, facade, furiture, door, widow ad staircase costructio ad from may other idustries a guarator of costatly high output ad excellet availability of the machie uder utmost mechaical load a member of the SCHERDEL group with 4,000 employees worldwide Customised solutios From a batch of 1 to series productio Software / applicatio techology The perfect software for your applicatios Service Qualified service for your CNC-systems Cotact Cotact details ad how to fid us Colour key applicatio focus The colour key will help you to choose the adequate machiig cetre for your eeds. Pages are marked accordig to the applicatio focus of each machie. W Woodprocessig P Plastics processig A Alumiium processig 2 3

3 W K A Uiversal machie for a small budget PRIMUS I its basic desig, the CNC-machiig cetre PRIMUS is a 3-axes wood machiig cetre with a 13-spidle drillig uit. Here, Reichebacher Hamuel has succeeded i meetig also the requiremets of smaller busiesses by offerig a serial machie at a ecoomic price. Most eeds are covered by the two table desigs, amely grooved table ad beam table. This series will predomiatly be used for iterior fittigs ad the processig of corpus parts, furiture frots, room doors or plastic parts. Moreover, peumatically extedable supports ad stops are available to facilitate the loadig ad aligmet of semi-fiished products o the table. Vertical 3- / 4-axes workig head Performace: 10 kw, 1,000 24,000 rpm Multi-spidle drillig head with 13 drillig spidles ad groove saw Plate magazie with 7 or 14 places (movig alog) 2 pick-up places i the machie bed (as a optio) Ecased catilever with safety bumper Machie table with HPL or alumiium plate (grooved or plai) or beam table (maual) with 4 6 beams Table partitioed ito 2 vacuum sectios (clampig statios) Workig area (X, Y, Z): 2,800 x 1,100 x 150 mm Cotrol Siemes Siumerik 840D sl 4 5

4 W K A Flexible CNC-techology for artisary ARTIS Typical orders received by small ad medium-sized hadicraft busiesses are characterised by high quality demads made o repeat productio parts, as well as by flexibility required whe producig small quatities. Reichebacher Hamuel has met these demads for efficiet ad flexible machies at a favourable price-/performace-ratio by its CNC machiig cetre ARTIS X Sprit. Short set-up times, a variety of machiig optios ad ease of operatio are idispesable, whe techical progress i hadicraft busiesses is to be cocetrated o a few importat ivestmets i order to achieve the iteded icrease i efficiecy. Cardaic 5-axes workig head Performace: 14 kw, 1,000 24,000 rpm Multi-spidle drillig head with 15 or 25 drillig spidles Plate magazie with 22 or chai magazie with 36 places (movig alog) 1 pick-up place for saw blades up to Ø = 350 mm (movig alog) Ecased catilever with safety bumper Machie table with HPL or alumiium plate (grooved or plai) or beam table (maual or automatic) with 6 8 beams Table partitioed ito 1 4 vacuum sectios (clampig statios) Workig area ARTIS X4 (X, Y, Z): 4,000 x 1,400 x 400 mm Workig area ARTIS X6 (X, Y, Z): 6,000 x 1,400 x 400 mm Cotrol Siemes Siumerik 840D sl with operator iterface HMI Operate (Widows 7) 6 7

5 W K A Usig the plate to the best effect VIRTUS Above all, wood materials with special static properties ad high-quality surfaces represet a cost factor oe would like to keep as small as possible by their optimised utilisatio. These requiremets are met by estig i a ideal way. I the case of the CNC-machiig cetre VIRTUS, the CAMmodule NC-Hops performs the admiistratio of the plates available i accordace with their material, size, umber ad the side o which they are restig o the table. O the loadig side of the VIRTUS there is a liftig table that permits the stackig of the plates i dimesios 2,800 x 2,070 mm to a height of about 600 mm. The liftig table is automatically positioed at the etry level by meas of a itegrated sesor. The extedable extractio ad push-out device removes the milled plate ad at the same time cleas the machie table. The fiished plate is pushed oto a coveyor belt situated at the exit side ad trasported out of the machie. Simultaeously, a ew plate is positioed o the loadig side of the machie table. Vertical 3- / 4-axes workig head Performace: kw, 1,000 24,000 rpm Multi-spidle drillig head with 13 drillig spidles ad groove saw Sawig uit to be rotated by 0 90 (as a optio) Plate magazie with 7 or 14 places (movig alog) Ecased machie portal with safety bumper Machie table with HPL or alumiium plate (grooved) Table partitioed ito 2 vacuum sectios (clampig statios) Workig area VIRTUS H12 (X, Y, Z): 3,200 6,200 x 1,250 x 150 mm Workig area VIRTUS H21 (X, Y, Z): 3,200 6,200 x 2,100 x 150 mm Cotrol Siemes Siumerik 840D sl 8 9

6 W P A The compoets show what the machie ca do Visio The VISION type ca be equipped with a cardaic workig head to become the VISION Sprit to give small ad medium-sized compaies from artisary ad iterior decoratio a favourable access to 3D-machiig ad to provide them with the perspective of the uique desig flexibility of a 5-axes machie. The VISION Sprit, with its excellet price-/performace-ratio, offers the opportuity to limit maufacturig costs of high-value compoets, i.e. to make quality affordable. Vertical 3- / 4-axes workig head or cardaic 5-axes workig head Performace: kw, 1,000 16,000 or 24,000 rpm Various multi-spidle drillig heads with 5 to 21 drillig spidles Special uits (e.g. label priter, meterig of adhesives, etc.) Tool chager plate with 12 or 24 places or chai magazie with 40, 60 or 80 places 1 pick-up place for saw blades Ø = mm (movig alog) Ecased 4-colum portal with safety bumper Machie table with HPL or alumiium plate (grooved or plai) or beam table (maual or automatic) or special table Table partitioed ito various vacuum sectios (clampig statios) Examples for the workig areas of the differet types of machiery: VISION I (X, Y, Z): 3,700 x 1,500 x 400 mm VISION II (X, Y, Z): 6,100 x 1,500 x 400 mm VISION II-H (X, Y, Z): 6,100 x 1,500 x 700 mm Cotrol Siemes Siumerik 840D sl with operator iterface HMI Operate (Widows 7) 10 11

7 W P A Success based o idividuality Visio-U/L The VISION-U ad L-types complete the existig VISION series. These machiig cetres are highly dyamic ad thus ideally suited for reducig maufacturig costs while maitaiig high productivity. A major feature of these machies is that they ca be supplied with a choice of table dimesios ad a wide variety of differet heads. These uits ca be combied with up to two idepedet Y-slides for sigle ad parallel machiig. Thaks to their extremely rigid machie costructio, a diversity of machiig uits ca be used side by side or oe behid the other. Thus, for example, two big 5-axes heads with their comprehesive additioal equipmet ca perform may diverse operatios. A multitude of versios for parallel ad idividual machiig based o a U-shaped portal equipped with several idepedet Y-slides Several vertical 3- / 4-axes workig heads or 2 cardaic 5-axes workig heads Performace: 15 kw or 24 kw, 1 24,000 rpm Various multi-spidle drillig heads or special uits Special uits (e.g. label priter, meterig of adhesives, etc.) Tool chager plate with 12 or 24 places or chai magazie with 40, 60, 80 or 120 places 1 pick-up place for saw blades Ø = 400 mm (movig alog) Machie table with HPL or alumiium plate (grooved or plai) or beam table (maual or automatic) or special table Table partitioed ito various vacuum sectios (clampig statios) Workig areas for various sizes of machiery: see VISION (page 11) Cotrol Siemes Siumerik 840D sl with operator iterface HMI Operate (Widows 7) 12 13

8 W P A Well prepared for the future VISION-RC The ultramoder CNC-machiig cetre VISION-RC is equipped with a ew kid of sigle-head system. The heart of this iovative system is a very stable ad rigid workig head. For wood machiig i idustrial ad medium-sized compaies i particular, the VISION-RC thus offers highprecisio ad fast compoet processig. Moreover, it is apt for machiig alumiium, plastics ad composites, ad ca eve after several years be expaded ad optimised to suit exactly the actual requiremets ad desired utilisatio. This meas that the machie virtually grows alog with the compay. High-quality compoets warrat for the machie s logevity, e.g. exclusively user-friedly cotrol systems of Siemes make are istalled. A separate service module with graphical user iterfaces permits a simple fault diagosis. The maifold possibilities of combiig the idividual assembly groups guaratee that the respective customer requiremets are met i a optimum way. Cardaic 5-axes workig head Performace: 15 kw or 24 kw, 0 to 24,000 rpm Multi-spidle drillig head with 19 drillig spidles rotatig aroud the C-axis Tool chager plate with 20 or 24 places or plate tower magazies with 96 places ad tool shuttle for a quick chage (as a optio) Efficiet extractio hood that swivels relative to the spidle Ecased 4-colum portal with safety bumper Machie table with HPL or alumiium plate (grooved or plai) or beam table (maual or automatic) or special table Table partitioed ito various vacuum sectios (clampig statios) Workig areas of the differet machie sizes: see VISION (page 11) Cotrol Siemes Siumerik 840D sl with operator iterface HMI Operate (Widows 7) 14 15

9 W P A A syoym for flexibility ECO With the ECO machiig cetre, Reichebacher Hamuel has employed all its experiece i the field of special-purpose machiery to develop a series that offers the highest levels of flexibility ad productivity. The vibratio-free portal, which rests o two or three colums depedig o the size of the machie ad the type of machie table, supports oe or several aggregate slides that perform the trasverse ad vertical movemets of the workig heads. Based o productio demads, the ECO ca be equipped with oe or two machiig uits cotrollable via separate NC-chaels. The basic machie ca be supplied with oe or two movable machiig tables. Moreover, there is the optio of istallig additioal machie tables to eable set-up work to be carried out whilst the machie cotiues productio. Oe or several vertical 3- / 4-axes workig heads or cardaic or fork-shaped 5-axes workig heads Performace: kw, 1 16,000 or 24,000 rpm Various multi-spidle drillig heads Special uits (e.g. label priter, meterig of adhesives, etc.) Tool chager plate with 12 or 24 places (movig alog or statioary) Machie table with HPL or alumiium plate (grooved or plai) or beam table (maual or automatic) or special table Table partitioed ito various vacuum sectios (clampig statios) Alterate machiig o two idepedet tables, which ca also be coupled to work sychroously Workig areas as per customer requiremets Multi-chael techology Cotrol Siemes Siumerik 840D sl with operator iterface HMI Operate (Widows 7) 16 17

10 W P A Extremely hady ECO-NT The ECO-NT series of Reichebacher Hamuel sets ew stadards i the machiig of plastics, alumiium ad composites: perfect 5-axes machiig ad uiversal applicability are combied with maximum operator coveiece ad very compact desig. The fixed machiig table o a solid substructure ad the very high Z-axis permit every machiig task to be realized with absolute cotour accuracy, highest surface quality ad precisio. The compoet ca completely be machied from all sides ad thus be processed i a optimum way i oe sigle operatio. I shuttle operatio, each side ca be loaded idepedetly for alterate machiig. If a larger workig area is required, e.g. for the machiig of loger compoets, the cetre partitio ca simply be removed to double the workig area. Oe or two fork-shaped or cardaic 5-axes workig heads for the efficiet 6-side complete machiig of form parts ad profiles High-frequecy spidle with 4.6 kw, 3,200 60,000 rpm or spidle with 15 kw, 0 24,000 rpm Tool chager plate with 8, 12 or 24 places (movig alog) Machie table with steel bars (threaded ad fit bushigs) o tubular frame costructio Examples of various workig zoes: ECO-NT 1K (X, Y, Z): 3,600 x 1,000 x 700 mm Alterate operatio (X, Y, Z): 2x 1,500 x 1,000 x 700 mm ECO-NT 2K (X, Y, Z): 4,800 x 1,000 x 700 mm Alterate operatio (X, Y, Z): 2x 2,000 x 1,000 x 700 mm Cotrol Siemes Siumerik 840D sl with operator iterface HMI Operate (Widows 7) 18 19

11 W P A Up-to-date value for your moey ECO-LT The machiig cetre ECO-LT is to expad the prove ECO-NT series of Reichebacher Hamuel by a versio available at a favourable price. It has specifically bee developed for the machiig of plastics, alumiium ad composites (CFRP, GRP) ad permits the fully automated millig of cutouts, circumfereces ad profiles. The low-vibratio portal frame with its fixed machiig table o a stable base covices by utmost machiig quality at maximum feed rates. The machie is completely ecased i a protective cabi icludig ceilig elemet, while allowig also for a optimum chip removal. The two versios available meet most differet customer requiremets. Oe cardaic 5-axes workig uit that ca be tilted by up to 46 ad equipped with various head versios (star-shaped head with 3 millig spidles of 3.5 kw or 6.4 kw, each, or spidle for tool chage with 14 kw, HSK-F63) Pick-up tool chager magazie with 7 places Fully ecased millig machie Fixed machiig table (steel bars, grooved table HPL or alumiium) Workig area (X, Y, Z): 2,185 x 1,145 x 630 mm Space requiremets (X, Y, Z): 4,900 x 2,650 x 2,950 mm Cotrol Siemes Siumerik 840D sl with operator surface HMI Operate (Widows 7) The ECO-LT features durable mechaical ad electroic compoets. The techical optimisatio of its assemblies warrats for process reliability ad operatig efficiecy

12 W P A A completely ew sesatio ECO-RS 1/2 : The ECO-RS is oe of the most recet machies developed at Reichebacher Hamuel ad available i two differet sizes. Istallatio ad start-up of the machiig cetre are as simple as ever before, as almost all parts have bee fixed to the machie ad eed ot be removed for trasportatio or relocatio. The special feature of the ew series is the way how the compoets are fed ito the machie. The ECO-RS is of the iclied-bed type, meaig that the table is fixed to the machie i a almost vertical positio ad ca be rotated. The compoets are fed ito the machie from the frot, while machiig takes place i the machie s iterior. As the table is iclied by 12, the compoets are o loger placed ad clamped horizotally, but almost vertically. Oce the compoets are i place, the table will be rotated by 180. Here, safety is esured by a scaer that covers the etire area. Thus, the operator will o loger have to wait for doors to ope or similar thigs. Oe or two 5-axes workig uits that ca be tilted by up to 46 ad equipped with various head versios (star-shaped head with 3 millig spidles of 3.5 kw or 6.4 kw, each, or spidle for tool chage with 12 kw, HSK-F40) Tool chager plate with 12 places movig alog the X, Y ad Z axes Itegrated chip coceptio with chip removal belt ad ascedig coveyor Fully ecased millig machie with rotary table ad iclied machie bed (thus maximum workig area at miimum base area) Workig area ECO-RS 1 (X, Y, Z): 1,750 x 1,000 x 400 (550) mm Workig area ECO-RS 2 (X, Y, Z): 2,150 x 1,500 x 600 (750) mm Space requiremets ECO-RS 1 (X, Y, Z): 5,700 x 2,300 x 2,700 mm Space requiremets ECO-RS 2 (X, Y, Z): 6,700 x 3,000 x 3,600 mm Cotrol Siemes Siumerik 840D sl with operator iterface HMI Operate (Widows 7) 22 23

13 W P A Customised solutios High-tech machiig cetre for the efficiet productio of doors from a batch of 1 to series productio The heart of the productio cell is a VISION II U T-Sprit with two 5-axes machiig heads, a 60 place chai tool magazie ad two automatic portal loaders. The compoets are loaded by oe portal, machied o the table ad the removed by the other portal. Machiig is cotrolled by a two-chael system, meaig that workig uit 1 machies the compoet while workig uit 2 performs a tool chage simultaeously, ad vice versa. Four machies i oe o dowtime for the automotive idustry The ECO 2830 C is a three-colum portal machie o a stable substructure equipped with two machiig tables, which ca be moved idepedetly. The multi-chael techology used permits the differet machiig groups to be combied i a idividual way. At the frot side of the portal there are four 14 kw millig spidles with a 12 place tool magazie, each. At the rear the group of uits cosists of two 14 kw 5-axes workig uits ad a lateral multi-spidle uit with 25 drillig spidles. Machiig cetre with liear drive for highest precisio ad dyamics whe processig composites The covicig feature of the ECO 3117 A is the sturdy desig of its elemets. For vibratio dampig, its bridge portal ad machie bed are filled with special cocrete. Thaks to its liear drive, the X-axis reaches a travel speed of 120 m/mi a revolutio i dyamics ad precisio. A Reishaw probe with ifrared trasmissio esures the positio of the millig spidle, the calibratio of the clampig device positio ad the measurig of the compoets ad of their positio o the machie

14 Software / Applicatio techology Nc-Hops Our applicatio techology your maagemet cosultat Usig NC-HOPS as a CAD/CAM solutio permits the visual developmet of dyamic parts withi a very short time. Thaks to the machie-eutral compoet descriptio, time-cosumig movemets, positioig processes ad special fuctios do ot eed to be programmed at the machie. A high degree of safety is esured by safety distaces, approach distaces ad feed rates specific to the tool. The itegrated 3D view shows displacemets ad the tool positio, ad presets a clear view of the etire compoet. Based o its flexible software desig, NC-HOPS provides for optimum solutios for artisary ad idustry. The market is our customer. Customer service is crucial to our success. Oly customer cotact provides feedback o the appreciatio for our products. This is a extremely importat icetive for our developmet ad productio team. Our applicatio egieers are the iterface betwee software ad machie. Which uit matches your eeds precisely? Which tools are suitable? How ca you icrease quality ad speed up your processes? Which system will provide the best result? Door frame elemet with 5-axes machiig ad layout, programmed i NC-HOPS We will be pleased to advise you o the appropriate, efficiet ad safe utilisatio of our CNC-machiig cetres. The customer is our cetre poit Licom AlphaCAM Retrofit Equiry Quote a Customised Solutio is a modular CAD/CAM system for wood ad plastics processig. The emphasis lies o the programmig o solid models, the graphic parametric, excellet estig solutios ad may other highlights, from the 2.5D up to 5-axes millig. 5-axes trimmig with the tool edge, programmed i AlphaCAM Teleservice Maiteace Fial Acceptace Customer Order Customer Dialogue durig order process Istallatio Traiig Provisioal Acceptace 26 27

15 Service Professioal CNC service Teleservice Our machiig cetres are kow for their high capacity ad availability, very log life ad outstadig ease of operatio, istallatio ad service. Our service cetre, which is i charge of the after sales service for Reichebacher Hamuel machies worldwide, is at your disposal to help you make optimum use of all these beefits. The service cetre ad the machie or productio cotrol computer are coected via modem. Faults ca be foud quickly ad uecessary service operatios avoided Programmig or operatig faults ca immediately be elimiated Specific spare parts ca be ordered If a itervetio i the mechaic or electric / electroic system is required, specific actio for error correctio ca be started After sales service: Customer traiig You ca cotact our after sales service from 7:00 am to 5:00 pm Customer hotlie +49 (0) Spare parts service +49 (0) Premium Service: It is i your ow iterest to have qualified operators for your high-tech machies. Thorough traiig helps to motivate your staff ad provides for a umber of other advatages: Better skills for the operator persoel A shorter commissioig time for the machie No dowtime due to improper operatio Full productio output already at a early stage No uecessary tests with expesive material Hotlie available: Moday Friday from 5:30 pm to 10:00 pm ad Saturday / Suday / Holidays from 8:00 am to 4:00 pm Guarateed respose withi 24 hours Free-of-charge teleservice via modem Techicias also available o weekeds Spare parts ad their immediate dispatch guarateed You will receive a authorizatio umber for the Premium Service together with your service cotract. Retrofit Moderisatio, or retrofit, of machies is the aswer for may users to give their machie a secod life. I order to fid a cost-effective solutio for our customers, we have ivestigated the possibilities of replacig the old cotrol system either separately or together with the drive system. I close cooperatio with Siemes AG, our service ad developmet departmet has foud several cost-savig ad practical solutios. Prevetive maiteace There is othig worse tha a machie breakdow, as it always happes whe everythig is urget! I order to prevet this, we offer our customers fixed-price maiteace at specified itervals. These itervals ca be agreed idividually depedig o machie utilizatio. Based o a checklist, a expert will verify ad assess the machie ad documet the results. Thus, the curret state of wear ca be determied ad a breakdow ca be avoided by takig specific measures. A moderisatio of the machie brigs sigificat advatages: Icreased availability ad productivity Easier operatio ad programmig Faster machiig cycles for itricate parts Higher accuracy ad memory capacity Reduced dowtime Guarateed log-term availability of spare parts 28 29

16 Cotact Hamuel Reichebacher group How to fid us Reichebacher Hamuel GmbH is part of the busiess associatio Hamuel Reichebacher. Further members are the HAMUEL Maschiebau GmbH & Co. KG ad the Hamül Maschiebau Plaue GmbH & Co. KG. These three compaies act as Hamuel Reichebacher. As a customer, you beefit from the syergy effects of this partership. Kiel Hamburg Breme Schweri Haover Berli WOOD, PLASTICS AND ALUMINIUM PROCESSING Magdeburg Reichebacher Hamuel GmbH Roseauer Straße 32 Phoe: +49 (0) Dörfles-Esbach Fax: +49 (0) ifo@reichebacher.de Duisburg Dortmud Düsseldorf Köl Frakfurt/M. Leipzig Erfurt Dörfles/Esbach Coburg Dresde METAL PROCESSING Maiz Saarbrücke Nürberg HAMUEL Maschiebau GmbH & Co. KG Idustriestraße 6 Phoe: +49 (0) ifo@hamuel.de Stuttgart Meeder Fax: +49 (0) Müche SCHERDEL group of compaies The SCHERDEL group of compaies with its headquarters at Marktredwitz i the orth-east of Bavaria has goe global featurig 29 locatios with 37 productio sites ad more tha 4,000 employees. The members of the SCHERDEL group offer to the market a wide rage of products ad services. The Reichebacher Hamuel GmbH factory is to be foud at Dörfles-Esbach, at the orth-easter edge of Coburg. Local roots, global presece 73 Dörfles Vo-Werther-Straße Roseauer Straße Ziegelei Esbach Neustadter Straße Rödetal Productio / Sales Productio Service Ceter Productio Sites: 30 31

17 CNC-techology at its best Reichebacher Hamuel GmbH Roseauer Straße 32 D Dörfles-Esbach Phoe: +49 (0) Fax: +49 (0) / 14