Flexible and Printed Electronics in the Emerging Field of Body Sensor Networks. John Heitzinger
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1 Flexible and Printed Electrnics in the Emerging Field f Bdy Sensr Netwrks Jhn Heitzinger
2 Sligie Fundatin & Histry Whlly wned subsidiary f Taylr Crpratin Over $1B hlding cmpany Nearly 100 entities in print and related media 10,000 emplyees 8 cuntries Sligie Histry Funded Aug, 2005 Lcated in Savage, MN Dedicated t emergent market f Printed Electrnics Prvide design and manufacturing services
3 Sligie s Fcus Manufacturing Sligie Partners with PE Technlgy Cmpanies Wh have nvel Materials & Cmpnents Sligie Bridges Develpment t Manufacturing Accelerates Cmmercializatin Technlgy Partners Sligie Research Develpment Prductin Cncept Prf f Cncept Materials Tech Transfer Readiness Prttypes Tech Transfer Executin Prf n Prductin Press Manufacturing Readiness
4 Bdy Sensr Netwrk Widely prjected that healthcare transitins t the hme Individuals take mre respnsibility as cnsumers vs. patients BSN reduces explsive csts f healthcare Dispsable electrnics needed in Medical BSN patches Leverages the mmentum/backbne f the Digital Revlutin Als sprts, industrial, weight management, lifestyle applicatins
5 Bdy Sensr Netwrk Patches Examples Shimmer by Realtime Technlgies Inc. IMEC
6 Prduct Cncept Smart Patch fr Bdy Sensr Netwrk Imprve usability Minimize rigid cnstructin thrugh Printed Electrnics Avid cst and lead time fr Applicatin Specific Integrated Circuit
7 What is Printed Electrnics? The migratin f electrnics t a thin, flexible frm factr Intercnnects Passive cmpnents: resistrs, capacitrs, etc. Pwer: batteries, phtvltaics Memry Sensrs: Temperature, humidity, frce, chemical, bilgical Digital and analg circuits transistrs Displays
8 Why use Printed Electrnics? T make new things pssible T augment silicn chips and cnventinal cmpnents with smething light weight, thinner, mre rbust and/r mre reliable Print Electrnics des nt replace Cnventinal Electrnics It ffers new pprtunities Cst Print Electrnics Cnventinal Electrnics Perfrmance
9 Applicatin Areas Medical and Pharmaceutical Therapeutic: Drug delivery patches Diagnstic: physilgical mnitring Mnitring & Cmpliance: Drug dispensing, dispsable cables Lgistics RFID, track & trace, cld chain mnitring Cnsumer Electrnics Rugged, lightweight flexible displays Tys, Games, Gizms Cards: financial, gift, greeting, trading Interactive bks, prmtinal items Cnsumer gds Smart Labels & Smart Packaging Pint f Purchase Displays Military Pwer: lightweight batteries, flexible phtvltaics Reduced weight electrnics Physilgical mnitring Vyteris LidSite Enabled by new materials and imprvements in printing
10 Bdy Sensr Netwrk Patches Building Blcks Intercnnects Hk all the electrical cmpnents tgether Cmpatible with die attach Passive cmpnents Resistrs, capacitrs, inductrs, switches Pwer Batteries, phtvltaics, energy harvesting Displays & Indicatrs Sensrs Frm simple electrdes t phtdetectrs Digital & Analg circuits Lgic, signal cnditining & prcessing
11 Flexible Intercnnects Printed silver widely used Membrane switches in appliances RFID antennas Cnductive epxies used fr die attach Carbn based inks als widely used Higher resistance Mature technlgy
12 Flexible Passive Cmpnents Resistrs Capacitrs Inductrs Switches All successfully fabricated Resistrs by VTT Capacitrs by VTT Resistrs by Sligie
13 Flexible Pwer Typical flexible batteries Zn/MnO 2 r lithium based 1.5 V r 3 V 10 mah t 30 mahr (size dependent) -30 t 54 C 0.45 mm thick
14 Flexible Displays & Indicatrs Indicatrs Multiple technlgies available Varius states f maturity Add-Visin Seven segment displays Similar materials set as indicatrs Requires drive electrnics Active matrix displays Aves Nearly ready fr cmmercializatin Relatively expensive Acre Plastic Lgic
15 Flexible Sensrs Simple Electrdes Silver & silver chlride electrdes cmmercially available Ag/AgCl ink thickness a critical parameter Sheet resistance critical characteristic Surface mrphlgy cntrl USL Sheet Resistance Ohms/square
16 Flexible Sensrs Glucse test strips - printed Temperature sensrs Psitive and negative temperature cefficient inks Precisin and accuracy nt sufficient fr medical applicatins Needs further develpment Phtdetectrs Flexible phtdetectrs demnstrated Further develpment needed
17 Flexible Digital & Analg Circuits Flexible transistr circuits desired Digital Circuits Relatively high degree f cmputatinal pwer desired n a smart patch Standard micrcntrller likely the best slutin Analg Circuits Requirements highly dependent n applicatin Operatinal Amplifier an imprtant building blck Gain Ptential Difference Preamplifier Lw Pass Filter Cmpensatin Amplifier Analg t Digital Shuenn-Yuh Lee et. al., 30 th Internatinal IEEE EMBS Cnference, 2008, p. 1683
18 Operatinal Amplifier Metrics Gain Bandwidth Prduct: High > 100 khz Cmmn Mde Rejectin Rati: High > 80 db Pwer supply: Battery cmpatible Slew rate: High > 2 V/uSec Input capacitance: Lw < 5 pf Quiescent current: Lw < 1 ma Offset vltage: Lw < 1 mv
19 Can Flexible Transistr Circuits Meet the Op Amp Requirements? Need carrier mbility > 50 cm 2 /V s Need transistr channel lengths ~ 5 micrn Need threshld vltages < 3 V Need transistr matching t better than 2% Ptential materials Organic semicnductrs: N Carbn nantubes, nanwires: Very immature Inrganic semicnductrs: Pssibly Additinal material & prcess develpment needed
20 Prduct Cncept Smart Patch fr Bdy Sensr Netwrk Can it be realized in a flexible frm factr? A fairly high prbability that it can
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