IQ4/IO/.. I/O Expansion Modules
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1 Data Sheet IQ4/IO/.. Expasio Modules IQ4/IO Expasio Modules Descriptio The IQ 4/IO rage of DIN rail mouted expasio s are desiged for use with the IQ4E cotroller, offerig additioal iput ad output chael coectio poits. These s are also compatible with IQ3XCITE/96 ad IQ3XCITE/128 cotrollers (v3.10 firmware owards) ad XCITE/IO s. IQ4/IO s provide a comprehesive choice of types icludig digital iputs (DI), uiversal iputs/outputs (UIO) ad digital/relay outputs (DO). Features 16DI, 8DO, 4DO ad 8UIO optios Up to 30 s per cotroller (with IQ4E) Up to 192 chaels (with IQ4E, icludig cotroller ) Versatile bus allows coveiet placemet of s Up to 300 metres (328 yards bus legth (with IQ4E) Powered from cotroller bus or exteral PSU Two part coectors for easy istallatio/commissioig Small footprit with TS35 DIN rail moutig DIN 19 size 2 stadard eclosure Modules ca be located up to 300m (328 yards) from the cotroller. Physical 110 mm (4.33 ) 116 mm (4.57 ) 53.5 mm (2.11 ) 105 mm (4.13 ) 58.5 mm (2.3 ) IQ4/IO/.. Modules Data Sheet TA Issue 1, 14-Apr Applies to v
2 IQ4/IO/.. Data Sheet Fuctioality Hardware The rage of IQ4/IO Expasio Modules comprises the followig variats:../16di 16 Digital Iputs Chaels 1-8../8DO 8 Digital/Relay Outputs Chaels 1-4../4DO 4 Digital/Relay Outputs../8UIO 8 Uiversal Iputs/Outputs Chaels 1-4 Chaels 1-4 C C C C C C C C Chaels 9-16 Chaels 5-8 Chaels 5-8 Eclosure Each IQ4/IO Module is housed i a polycarboate eclosure with a complimetary stylig to the IQ4E cotroller. Itegral sprig clips o the back of the eable the uit to be clipped o to (ad quickly released from) a stadard TS35 DIN rail. Rotatig clear polycarboate covers provide access for the top ad bottom chael coectios. IQ4/IO Modules must be istalled i a secodary eclosure with a miimum protective ratig of IP20 (or equivalet) or mouted outside ormal reach (e.g. i a pleum). A may be mouted horizotally or vertically but ot upside dow or o its back: DIN Rail ed stop 2 IQ4/IO/.. Modules Data Sheet TA Issue 1, 14-Apr Applies to v2.20.
3 Data Sheet IQ4/IO/.. Iput/Output Chaels The followig types of iput ad output chael are supported: Uiversal Iput/Output (UIO) Digital Iputs (DI) Digital/Relay Output (DO) Cable Screeig The use of screeed cable for iput ad/or output coectios is optioal but ot geerally required uless the cable passes through electrically oisy eviromets. If screeed cable is used the scree must be coected to the local pael/eclosure groud ad left utermiated at the far ed. Uiversal Iput/Output (UIO) These chaels will fuctio as oe of the followig accordig to the cotroller strategy: thermistor iput, voltage iput, digital iput, curret iput, or aalogue output. The iput or output fuctio is set automatically by the strategy cofiguratio i the cotroller. Thermistor iput: Used for a thermistor (NTC C (77 F), -40 to 110 C (-40 F to 230 F)), potetiometer (300 Ω to 500 kω) or fa speed cotrol. The thermistor bridge resistor is 12 kω with a bridge supply 3.3 V. Example wirig C Digital iput: Used for a volt free cotact, logic circuit (e.g. TTL, CMOS), ope collector (trasistor) or ope drai (FET). Example wirig C 270 μa volt free ope collector TTL / CMOS 0V logic circuit The volt free cotact has a omial wettig curret of 270 μa. The iput is ON whe the cotact is closed. A ope collector or ope drai must be able to sik 270 μa. The iput is ON whe the trasistor or FET coducts. A logic circuit must be able to sik 270 μa. The iput will be ON whe the applied voltage is less tha 2 Vdc (miimum 0 V). A voltage of greater tha 3.5 Vdc (maximum 50 Vdc) will tur the iput OFF. Voltage levels betwee 2 ad 3.5 Vdc may cause idetermiate operatio. Curret iput: Used for 0 to 20 ma sources. May be either loop powered or exterally powered accordig to which termials are coected. Example wirig - loop C Example wirig - exteral C Voltage iput: Used with a 0 to 10 Vdc source. S S Exteral Power Supply Example wirig C I loop powered mode the output termial maximum of 20 Vdc to power the sesor. ca source up to a Note: With a sesor output curret of 20 ma the voltage across the sesor will be at least 10 V if the supply voltage is ot less tha 22V. If the sesor requires a higher miimum voltage it will be ecessary to icrease the supply voltage, or power the sesor from a exteral supply. S + - Aalogue output: Provides a variable voltage betwee 0 to 10 Vdc. The output ca source up to 20 ma ad sik up to 3 ma. Example wirig C LOAD 0 to 10 Vdc 0 V IQ4/IO/.. Modules Data Sheet TA Issue 1, 14-Apr Applies to v
4 IQ4/IO/.. Data Sheet Digital Iput (DI) These chaels are compatible with the followig iput devices: volt free cotact (e.g. switch or relay), logic circuit (e.g. TTL, CMOS), ope collector (trasistor) or ope drai (FET),or 24 Vac circuit. Digital/Relay Output (DO) These chaels provide a sigle pole dry cotact chageover relay. Example wirig Example wirig 2.5 ma TTL / CMOS POWER SUPPLY LOAD volt free ope collector 0V logic circuit The relay cotacts close (i.e. NO makes with C) whe the output chael is ON. The volt free cotact has a omial wettig curret of 2.5 ma. The iput is ON whe the cotact is closed. A ope collector or ope drai must be able to sik 2.5 ma. The iput is ON whe the trasistor or FET coducts. A logic circuit must be able to sik 2.5 ma. The iput will be ON whe the applied voltage is less tha 2 Vdc (miimum 0 V). A voltage greater tha 3.5 Vdc (maximum 50 Vdc) or ope circuit will tur the iput OFF. Voltage levels betwee 2 ad 3.5 Vdc may cause idetermiate operatio. Digital iputs ca also be used to moitor the state of a 24 Vac circuit (e.g. to determie if a relay or actuator is o or off). Example wirig 24 Vac ±20% Load >1.6kΩ 24 Vac ±20% 1K6 Load <1.6kΩ I the above example the iput will be ON whe the load is powered. If the load impedace is less tha 1.6 kω (e.g. a filamet lamp or relay coil) the a 1.6 kω resistor must be fitted i series with the iput. 4 IQ4/IO/.. Modules Data Sheet TA Issue 1, 14-Apr Applies to v2.20.
5 Data Sheet IQ4/IO/.. Bus IQ4/IO s itercoect with each other ad the cotroller via the bus, which comprises the followig power ad sigal coectios: +24 Vdc Data Hi Groud Data Lo 0 V Access to the bus o the IQ4E cotroller is via a coectig poit located o the right-had side of the uit. Each IQ4/IO has a similar coectig poit o both the left ad right-had side, eablig the bus to be daisy-chaied betwee s. A short rigid itercoector (IQ4/IC/LINK) is available to allow easy coectio betwee adjacet s. Oe itercoector is supplied with each ; spare itercoectors are also available (see Accessories o page 10). Maximum Bus Legth Where cabled itercoectios are used the maximum bus legth is determied by the recommeded cable type ad the cofiguratio of cotroller ad s used: Product Cofiguratio IQ4E cotroller with IQ4/IO s oly Ay other combiatio usig XCITE/IO s or IQ3XCITE cotroller Cable Type Belde 3084A Belde 7895A total bus legth up to 100 m (109 yards) total bus legth up to 300 m (328 yards) total bus legth up to 30 m (33 yards)* *Maximum 10 m (11 yards) for certai system cofiguratios - for details check the XCITE/IO Modules Data Sheet (TA201352) ad XCITE/IO Istallatio Istructios - Moutig (TG200627). Maximum Number of Modules Up to 30 s ca be coected to the bus, depedig o the cofiguratio of cotroller ad s used: Product Cofiguratio Maximum No. of Modules IQ4E cotroller with IQ4/IO s oly 30 Ay combiatio usig XCITE/IO s 15 or IQ3XCITE cotroller Note: Check that the cotroller supports the required umber of chaels. Note: Rigid itercoectors caot be used betwee IQ4/IO s ad XCITE/IO s or a IQ3/XCITE cotroller. I such cases a cabled itercoectio must be used (see below). Where s are mouted separately from the cotroller (or from eighbourig s) the itercoectio may be made usig a IQ4/IC/ADPT cable adapter (see Accessories o page 10) ad suitable screeed cablig (see table below). Bus Termiatio The bus must be termiated at the farthest ed from the cotroller. A suitable plug-i termiator (IQ4/IC/TERM) is supplied with the IQ4E cotroller, ad spare termiators are also available (see Accessories o page 10). Earthig/Groudig Arragemets It is importat that correct earthig/groudig is provided for the cotroller ad s o the bus. The bus groud is coected to earth/groud via the cotroller. Modules located withi the same secodary eclosure are earthed/grouded via the bus. Where s are located i differet secodary eclosures or where bus cables exceed 1 m (39 ) a local earth/groud coectio must be provided. For further details refer to the IQ4/IO Expasio Modules Istallatio Istructios - Moutig (TG201342). All DIN rails must be earthed/grouded. Note: The IQ4/IC/ADPT cable adapter icludes o-replaceable fuses ad Trasiet Voltage Suppressio diodes that protect the bus from over-curret ad over-voltage coditios caused by electrical trasiets or icorrect wirig. Cabled itercoectios ca also be used to lik IQ4/IO s with XCITE/IO s or a IQ3/XCITE cotroller. Note: The XCITE/IO ad IQ3/XCITE require a differet cable adapter (see Accessories o page 10). Betwee s the bus may be wired from right to left side (as show above), right to right or left to left, as log as correct bus polarity is maitaied. Spurs are ot permitted. IQ4/IO/.. Modules Data Sheet TA Issue 1, 14-Apr Applies to v
6 IQ4/IO/.. Data Sheet Module Power Supply s are typically powered from the cotroller via the bus. The bus supply is derived from the cotroller s combied 24 Vdc supply ad, therefore, the maximum curret available to the bus depeds upo other curret demads placed o the cotroller. For further details o the bus curret refer to the IQ4E Cotroller Data Sheet (TA201340) or IQ3 Cotroller Data Sheet (TA200505). The maximum curret required by each type of is listed i the table below these values ca be used to estimate the total curret required by the bus: The stadard cable adapter (IQ4/IC/ADPT) is used to make the coectio of exteral power supply uits to the bus. The followig example shows a umber of s split i to three groups, the first eight powered from the cotroller ad the remaiig two groups of four s powered from exteral PSUs: IQ Cotroller Bus Module 16DI Maximum Curret Cosumptio 40 ma (all iputs ON) 24 Vdc PSU 8DO 40 ma (all relays ON) 4DO 8UIO 30 ma (all relays ON) 30 ma + 20 ma per loop-powered curret iput + up to 20 ma per aalogue output 24 Vdc PSU Module Addressig T Where the total curret requiremet of the bus exceeds the maximum available from the cotroller, oe or more additioal 24 Vdc power supplies may be istalled. Additioal supplies may also be required i the followig circumstaces: Each o the bus must be assiged a uique address (betwee 1 ad 30). The cotroller will automatically attempt to match each physical with its correspodig strategy ad set its address accordigly. at the ed of a log bus cable ru, to prevet voltage drop o the bus supply, where the curret flow through the power lie of a would exceed the maximum of 1 A, thus requirig the bus power lie to be split or segmeted. Module addresses ca be cofigured withi the cotroller strategy, or maually chaged usig SET or the cotroller s web page iterface. Refer to the IQ4 Cofiguratio Maual (TE201263) for further details o addressig. Additioal Power Supplies Importat: Not permitted for UL compliat istallatios. Where it is ecessary to istall a additioal power supply alog the bus, the supply output must be isolated from earth (groud). The supply uit must also comply with the relevat EMC ad safety stadards. Note: Tred offer a rage of DIN rail mouted auxiliary power supplies that are suitable for this purpose. Where the supply is required the ormal 24 Vdc bus coectio betwee s is ot made. Istead the supply uit is wired betwee the 24 Vdc ad 0 V termials as show below: Power Supply + NC +24 Vdc Module Data Hi Groud Data Lo Data Hi Groud Data Lo Module 0 V 0 V earest to the cotroller Importat: The 0 V coectio must be made whe a exteral supply is used ad the 0 V lie must be cotiuous for the etire legth of the bus. 6 IQ4/IO/.. Modules Data Sheet TA Issue 1, 14-Apr Applies to v2.20.
7 Data Sheet IQ4/IO/.. Idicators Various idicators are provided givig feedback o the operatioal status of the ad its iputs/outputs. Service Butto This is a multi-fuctio butto located o the frot of the : Geeral Idicators (i cetre of cover): Service Butto Watchdog Power Bus It ca be used to: Idicator Colour Fuctio Power Gree Coditio of iput power supply Watchdog Red Wars of a firmware/strategy fault Bus Gree/Red Status of bus commuicatio, icludig idicatio of address ad duplicate addresses. Iput/Output Idicators (adjacet to the appropriate termials ad label, visible through rotatig termial covers): assig a uaddressed to a strategy (or ext available bus address if a strategy does ot exist), display the s address by flashig the bus idicator, or perform a reset (i cojuctio with a power cycle). Iput/Outputs (yellow) Iput/Outputs (yellow) Idicator Colour Fuctio Digital Iput Yellow O/Off state of associated iput (applies to DI chaels ad UI or UIO chaels i digital iput mode) Aalogue Output Digital / Relay Output Yellow Yellow Light itesity varies with output voltage (applies to AO chaels ad UIO chaels i aalogue output mode) O/Off state of associated iput (applies to DO chaels oly) IQ4/IO/.. Modules Data Sheet TA Issue 1, 14-Apr Applies to v
8 IQ4/IO/.. Data Sheet Field Maiteace The IQ4/IO Expasio Modules require o routie maiteace.! WARNING: Cotais o serviceable parts. Do ot attempt to ope the uit. Failure to comply may cause damage to the uit. DISPOSAL COSHH (Cotrol of Substaces Hazardous to Health - UK Govermet Regulatios 2002) ASSESSMENT FOR DISPOSAL OF IQ4/IO Expasio Modules. RECYCLING. All plastic ad metal parts are recyclable. The prited circuit board may be set to ay PCB recovery cotractor to recover some of the compoets for ay metals such as gold ad silver. WEEE Directive: At the ed of their useful life the packagig, ad product, ad battery (if fitted) should be disposed of by a suitable recyclig cetre. Do ot dispose of with ormal household waste. Do ot bur. Compatibility Cotrollers: IQ4E, IQ3XCITE/96*, IQ3XCITE/128*. Modules: XCITE/IO. * v3.10 firmware owards. 8 IQ4/IO/.. Modules Data Sheet TA Issue 1, 14-Apr Applies to v2.20.
9 Data Sheet IQ4/IO/.. Istallatio The IQ4/IO Expasio Modules are desiged to be clipped o to a stadard TS35 DIN rail. They must be istalled iside a eclosure rated to at least IP20 (or equivalet) or mouted outside ormal reach (e.g. i a pleum). The s are UL rated as UL60730 listed ope eergy maagemet equipmet. The istallatio procedure ivolves: Moutig the (s) i positio Coectig the bus Termiatig the bus Coectig additioal PSUs (if required) Coectig uiversal iputs/outputs (UIO s oly) Coectig digital iputs (DI s oly) Coectig relay outputs (DO s oly) Isolatig all coectios Dowloadig strategy to cotroller Recoectig all iputs ad checkig operatio Recoectig all outputs ad checkig operatio A full descriptio of istallig the IQ4/IO s is give i the IQ4/IO Expasio Modules Istallatio Istructios - Moutig (TG201342) ad IQ4/IO Expasio Modules Istallatio Istructios - Cofigurig (TG201343). IQ4/IO/.. Modules Data Sheet TA Issue 1, 14-Apr Applies to v
10 IQ4/IO/.. Data Sheet Order Codes IQ4/IO/16DI IQ4/IO/8DO IQ4/IO/4DO IQ4/IO/8UIO Module with 16 digital iput chaels Module with 8 digital/relay output chaels Module with 4 digital/relay output chaels Module with 8 uiversal iput/output chaels Accessories IQ4/IC/LINK/5 IQ4/IC/ADPT/10 IQ4/IC/TERM/5 Pack of 5 spare rigid bus itercoectors (for IQ4/IO s ad IQ4E cotroller) Pack of 10 bus cable adapters (for IQ4/IO s ad IQ4E cotroller) Pack of 5 spare bus termiators (for IQ4/IO s ad IQ4E cotroller) 10 IQ4/IO/.. Modules Data Sheet TA Issue 1, 14-Apr Applies to v2.20.
11 Data Sheet IQ4/IO/.. Specificatio Electrical Supply Voltage :24 Vdc +10/-20%, derived from bus or optioal exteral isolated output power source. Supply Curret :depedat o type ad iput/output usage (see page 6). Maximum curret flow through o bus = 1 A. Bus Max. total legth Max. s Iputs/Outputs Uiversal Iput/Output (UIO) Fuctio :300 m (328 yds), usig IQ4E cotroller ad IQ4/IO s oly; 30 m (33 yds), usig IQ3XCITE cotroller or XCITE/IO s. :30, usig IQ4E cotroller ad IQ4/IO s oly; 15, usig IQ3XCITE cotroller or XCITE/IO s. :Measurig voltage, curret, thermistor or digital iput, or provide aalogue cotrol output (fuctio set by strategy). Iput Noise Rejectio :Miimum 60 db series mode rejectio at iput power supply frequecy. Voltage Iput Iput rage :0 to 10 Vdc. Iput resistace :9.4 kω. Accuracy :±0.5% of spa (50 mv). Curret Iput Iput rage :0 to 20 ma. Curret source : bus (loop power) or exteral PSU. Iput resistace :120 Ω. Accuracy :±0.5% of spa (100 μa). Resolutio :12 bit (4096 steps). Thermistor Iput Temperature (NTC C (77 F)) Iput rage :-40 to 110 C (-40 F to 230 F) Accuracy :±0.3 C (-40 C to 90 C (-40 F to 194 F)); ±0.4 C (>90 C (194 F)). Resistace Iput rage :300 Ω to 500 kω Accuracy :1% of measured value. Bridge resistor :12.2 kω. Bridge supply :3.3 V. Resolutio :12 bit (4096 steps). Digital Iput Iput voltage :0 to 5 Vdc typical (50 Vdc maximum). ON state :< µa (sik). OFF state :>3.5 Vdc (or ope circuit). Cout rate :30 Hz max. (pulse width 16.6 ms). Aalogue Output Voltage rage :0 to 10 Vdc. Curret :up to 20 ma (source) or 3 ma (sik). Accuracy :±0.5% of spa (50 mv). Resolutio :11 bit (2048 steps). Digital Iputs (DI) Fuctio Iput Voltage ON state OFF state Cout rate :O/off state (or pulse cout) to strategy from volt free cotact, logic circuit (e.g. TTL, CMOS), ope collector (trasistor) or ope drai (FET), or 24 Vac iput. :0 to 5 Vdc typical (50 Vdc maximum). :< ma (sik). :>3.5 V (or ope circuit). :30 Hz max. (pulse width 16.6 ms). Digital/Relay Outputs (DO) Fuctio :Sigle pole chageover cotrol from strategy for geeral purpose use. Cotact Ratig Vac (resistive); 5 30 Vdc (resistive). Note: To meet safety requiremets, relays beig used must all be switchig either low voltage or mais ad ot a mixture of voltages. If switchig mais, they must all switch the same phase ad polarity. Arc suppressio circuit (RC) recommeded for iductive loads (see TG200208). UL ratig applies up to 240 Vac (120 VA) maximum. Idicators Power Watchdog Bus Iputs Outputs :Gree LED. :Red LED. :Gree/Red LED. :Yellow LED. :Yellow LED. IQ4/IO/.. Modules Data Sheet TA Issue 1, 14-Apr Applies to v
12 IQ4/IO/.. Data Sheet Specificatio (cotiued) Mechaical Dimesios (WxHxD) :105 mm (4.13 ) x 116 mm (4.57 ) x 58.5 mm (2.3 ). Material Mai body Termial covers Weight../16DI../8DO../4DO../8UIO Moutig Coectors Bus Iputs/Outputs Cable size Relay Outputs Cable size :Flame Retardat Polycarboate (white) :Flame Retardat Polycarboate (traslucet orage). :0.272 kg (0.60 lb); :0.299 kg (0.66 lb); :0.244 kg (0.54 lb); :0.252 kg (0.56 lb); :TS35 DIN Rail (EN500022). :PCB edge coector for use with: IQ4/IC/LINK rigid itercoector, IQ4/IC/ADPT cable adapter, or IQ4/IC/TERM termiator. :2 part coectors (0.2 pitch) with risig cage clamp screw termials. :0.14 to 2.5 mm 2 (22 to 12 AWG). For UL compliace the iput power coectios must be made usig 18 AWG or larger wire rated at least 90 C (194 F). :2 part coectors (0.3 pitch) with risig cage clamp screw termials. :0.14 to 2.5 mm 2 (22 to 12 AWG). For UL compliace the iput power coectios must be made usig 18 AWG or larger wire rated at least 90 C (194 F). Evirometal EMC :EN :2013. Immuity :Table 2 - for equipmet iteded for use i idustrial locatios. Emissios :Class B. Safety :EN :2010. CB Certificate :TBA. USA/Caada :UL rated as UL60730 listed ope eergy maagemet equipmet. Caada :CSA22.2 No. 205-M Sigal Equipmet. Ambiet Limits Storage :-25 C (-13 F) to +60 C (+140 F). Operatig :-25 C (-13 F) to +55 C (+131 F). Note: For temperatures below 0 C (32 F) special care must be take that there is o codesatio o or withi the uit. Humidity :0 to 90 %RH o-codesig. Altitude :<4000 m (13124 ). Pollutio Degree :2 (oly o-coductig pollutio occurs). Protectio :IP20. Please sed ay commets about this or ay other Tred techical publicatio to techpubs@tredcotrols.com 2015 Hoeywell Techologies Sàrl, ECC Divisio. All rights reserved. Maufactured for ad o behalf of the Evirometal ad Combustio Cotrols Divisio of Hoeywell Techologies Sàrl, Z.A. La Pièce, 16, 1180 Rolle, Switzerlad by its Authorized Represetative, Tred Cotrol Systems Limited. Tred Cotrol Systems Limited reserves the right to revise this publicatio from time to time ad make chages to the cotet hereof without obligatio to otify ay perso of such revisios or chages. Tred Cotrol Systems Limited Albery House, Sprigfield Road, Horsham, West Sussex, RH12 2PQ, UK. Tel:+44 (0) Fax:+44 (0) IQ4/IO/.. Modules Data Sheet TA Issue 1, 14-Apr Applies to v2.20.
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