Leading edge technology for high efficiency steel turning

Size: px

Start display at page:

Download "Leading edge technology for high efficiency steel turning"

Todd Singleton
5 years ago
Views:

TOOL NEWS New CVD Coated Grade for High Speed Steel Turning 2013.

1 TOOL NEWS New CVD Coated Grade for High Speed Steel Turning Update B165A /RP Breaker Expansion Leading edge technology for high efficiency steel turning 2 in 1 technology ensures longer tool life.

New CVD Coated Grade for High Speed Steel Turning Features Superior machining

compound coating on the rake face exhibits high crater wear resistance.

Coating structure on the rake face Special Ti compound layer Nano-texture Al2O3 High

surface, this prevents abnormal wear and weld chipping, leading to improved surface

Coating structure on the flank face Smooth surface Nano-texture Al2O3 Nano-texture

: 4min Cutting Time : 4min Large crater wear Large flank wear <Cutting Conditions>

059 inch Coolant : Dry cutting External continuous cutting pp indicates types of

State-of-the-art coating featuring 2 in 1 technology 1 Wear resistant nano-texture

2 New CVD Coated Grade for High Speed Steel Turning Features Superior machining performance achieved using 2 in 1 technology High Crater Wear sistance The gold Ti compound coating on the rake face exhibits high crater wear resistance. It also enhances the crater wear resistance of the nano-texture Al2O3. Coating structure on the rake face Special Ti compound layer Nano-texture Al2O3 High Flank Wear sistance The black coating on the flank face has an extremely smooth surface, this prevents abnormal wear and weld chipping, leading to improved surface fi nishes and stable tool life. Coating structure on the flank face Smooth surface Nano-texture Al2O3 Nano-texture TiCN Carbide substrate Nano-texture TiCN Carbide substrate Superior wear resistance when dry high-speed machining. MA breaker Competitor s Cutting Speed : 1150SFM Cutting Speed : 985SFM Cutting Time : 4min Cutting Time : 4min Large crater wear Large flank wear <Cutting Conditions> Insert : CNMG432pp Tool : PCLNL2525M12 Feed :.012 inch/rev Depth of cut :.059 inch Coolant : Dry cutting External continuous cutting pp indicates types of general-purpose chipbreakers from respective companies. State-of-the-art coating featuring 2 in 1 technology 1 Wear resistant nano-texture Al2O3 2 High speed and high effi ciency machining can be achieved due to the thickened Al2O3 layer. Comparison of Al2O3 structure Conventional Al2O3 Nano-texture Al2O3 Black super-smooth coating Improved surface finishes and stable tool life can be obtained due to the use of the black super smooth coating. This coating limits wear development and weld chipping. Comparison of coating surface Conventional coating Black super-smooth coating 1

Application Range and commended Cutting Conditions is the first recommendation for high speed steel turning. Suitable for turning mild, carbon and alloy steels.

Cutting Speed (SFM) P Stable Cutting 655 1330.004.016.012.079 Carbon Steel, Alloy Steel 180 280HB Stable Cutting 655 1210.006.020.012.157 (1045, 4140 etc.) Stable Cutting RP 620 1150.010.024.059.

3 Application Range and commended Cutting Conditions is the first recommendation for high speed steel turning. Suitable for turning mild, carbon and alloy steels. Application Range ISO P01 P10 P20 P30 P40 UE6110 MC6025 Steel UE6020 UE6035 UH6400 RECOMMENDED CUTTING CONDITIONS Negative Inserts (External turning tools) Work Material Hardness Cutting Mode Breaker Cutting Speed (SFM) P Stable Cutting Carbon Steel, Alloy Steel HB Stable Cutting (1045, 4140 etc.) Stable Cutting RP Feed (IPR) Depth of Cut (inch) Addition of New Chip Breakers breaker for light cutting P Nose Flank Nose Flank FH AP25N FH 3025 FH UE6110 UE6110 MC6025 Chip deflectors are optimized for different cutting conditions. Chips curl upwards to reduce cutting resistance for improved surface finishes. The deflectors are highly resistant to wear even during high-speed machining, delivering stable chip breaking for long periods of time. Excels in profile machining A sharp edge delivers excellent chip breaking during profi le and reverse face machining. Optimum Selection of Insert Carbon Steel Alloy Steel NEGATIVE INSERTS Finish Cutting Heavy Cutting UE6110 MC6025 RP RP UE6110 RP MC6025 HX UE6110 HX UE6020 HX UH6400 RPbreaker for rough cutting CUTTING CONDITIONS Stable Cutting Continuous Cutting Constant Depth of Cut Pre-Machined Securely Clamped Component Cutting General Cutting Unstable Cutting Heavy Interrupted Cutting Irregular Depth of Cut Low Clamping Rigidity Cutting Peninsula is optimized for rough cutting. For effi cient chip breaking over a wide range of rough turning applications. The gradually sloped cutting face prevents chip clogging and reduces crater wear. High fracture resistance The edge has a strong fl at land and broad chip gullet to reduce clogging and fracturing during chamfering. CUTTING AREA F L M R H Finish Cutting Heavy Cutting 2

4 New CVD Coated Grade for High Speed Steel Turning INSERTS anegative Inserts (With hole) Stock Dimensions (inch) Shape Order Number (ISO) Number D2 CNMG431 CNMG a a a SH CNMG431SH CNMG SH a SH SH a SH SH a SA CNMG431SA CNMG SA a SA SA a SA SA a SW CNMG431SW CNMG SW a SW SW a SW SW a (Wiper) MA CNMG431 CNMG a a a a a a a CNMG431MA CNMG MA a MA MA a MA MA a MA MA a MA MA a MA MA a MA MA a MA MA a a : Inventory maintained.

5 Shape Order Number (ISO) Number Stock Dimensions (inch) D2 MH MW CNMG431MH CNMG MH a MH MH a MH MH a MH MH a MH MH a MH MH a MH MH a MH MH a MH MH a CNMG431 CNMG a a a a a a a a a a CNMG432MW CNMG MW a MW MW a (Wiper) RP GH CNMG432RP CNMG RP a RP RP a RP RP a RP RP a RP RP a RP RP a RP RP a CNMG432GH CNMG GH a GH GH a GH GH a GH GH a GH GH a GH GH a GH GH a DNMG331 DNMG a a a a a a a a

6 New CVD Coated Grade for High Speed Steel Turning INSERTS anegative Inserts (With hole) Stock Dimensions (inch) Shape Order Number (ISO) Number D2 SH SA SW (Wiper) MA DNMG331SH DNMG SH a SH SH a SH SH a SH SH a SH SH a SH SH a SH SH a SH SH a DNMG431SA DNMG SA a SA SA a SA SA a SA SA a SA SA a SA SA a DNMX331SW DNMX SW a SW SW a SW SW a SW SW a SW SW a SW SW a SW SW a SW SW a DNMG431 DNMG a a a a s s s s DNMG331MA DNMG MA a MA MA a MA MA a MA MA a MA MA a MA MA a MA MA s MA MA s MA MA s a : Inventory maintained. s : Inventory maintained in Japan.

7 Shape Order Number (ISO) Number Stock Dimensions (inch) D2 MH MW DNMG431MH DNMG MH a MH MH a MH MH a MH MH s MH MH s MH MH s DNMG431 DNMG a a a s s s DNMX432MW DNMX MW a MW MW a MW MW s MW MW s (Wiper) RP GH DNMG432RP DNMG RP a RP RP a RP RP a RP RP a RP RP s RP RP s DNMG432GH DNMG GH a GH GH a GH GH s GH GH s SNMG431 SNMG a a a

8 New CVD Coated Grade for High Speed Steel Turning INSERTS anegative Inserts (With hole) Stock Dimensions (inch) Shape Order Number (ISO) Number D2 SH SNMG432SH SNMG SH a SA SNMG432SA SNMG SA a SNMG431 SNMG a a a MA MH SNMG431MA SNMG MA a MA MA a MA MA a MA MA a MA MA a MA MA a MA MA a SNMG432MH SNMG MH a MH MH a MH MH a MH MH a SNMG321 SNMG s s a a a a a a a : Inventory maintained. s : Inventory maintained in Japan.

9 Shape Order Number (ISO) Number Stock Dimensions (inch) D2 RP GH SH SNMG432RP SNMG RP a RP RP a RP RP a RP RP a RP RP a RP RP a RP RP a SNMG432GH SNMG GH a GH GH a GH GH a GH GH a GH GH a GH GH a TNMG331 TNMG a a a a a TNMG331SH TNMG SH a SH SH a SH SH a SA TNMG331SA TNMG SA a SA SA a SA SA a SA SA a SW TNMX331SW TNMX SW a SW SW a (Wiper) TNMG331 TNMG a a a a a

10 New CVD Coated Grade for High Speed Steel Turning INSERTS anegative Inserts (With hole) Stock Dimensions (inch) Shape Order Number (ISO) Number D2 MA MH MW TNMG331MA TNMG MA a MA MA a MA MA a MA MA a MA MA a MA MA a MA MA a TNMG331MH TNMG MH a MH MH a MH MH a MH MH a MH MH a TNMG331 TNMG a a s a a a TNMX332MW TNMX MW a MW MW a (Wiper) RP GH TNMG332RP TNMG RP a RP RP a RP RP a RP RP a RP RP a RP RP a RP RP a TNMG332GH TNMG GH a GH GH s GH GH a GH GH a GH GH a GH GH a GH GH a a : Inventory maintained. s : Inventory maintained in Japan.

11 Shape Order Number (ISO) Number Stock Dimensions (inch) D2 VNMG331 VNMG a a SH VNMG331SH VNMG SH a SH SH a VNMG331 VNMG a a a MA VNMG331MA VNMG MA a MA MA a MH VNMG331MH VNMG MH a MH MH a VNMG331 VNMG a a s

12 New CVD Coated Grade for High Speed Steel Turning INSERTS anegative Inserts (With hole) Stock Dimensions (inch) Shape Order Number D2 SH SA WNMG32.51 WNMG06T304- a T308- a a a a a a WNMG32.51SH WNMG06T304-SH a SH 06T308-SH a SH SH a SH SH a SH SH a SH SH a SH SH a WNMG431SA WNMG SA a SA SA a SA SA a SW (Wiper) WNMG331SW WNMG SW a SW SW a SW SW a SW SW a SW SW a WNMG32.51 WNMG06T304- a T308- a T312- a a a a a a a a a : Inventory maintained. s : Inventory maintained in Japan.

13 Shape Order Number (ISO) Number Stock Dimensions (inch) D2 MA MH WNMG32.51MA WNMG06T304-MA a MA 06T308-MA a MA 06T312-MA s MA MA a MA MA a MA MA a MA MA a MA MA a MA MA a MA MA s WNMG431MH WNMG MH a MH MH a MH MH a WNMG431 WNMG a a a MW WNMG332MW WNMG MW a MW MW a MW MW a MW MW a (Wiper) RP WNMG432RP WNMG RP a RP RP a GH WNMG432GH WNMG GH a GH GH a

14 New CVD Coated Grade for High Speed Steel Turning INSERTS a7 Positive inserts (With hole) Stock Dimensions (inch) Shape Order Number (ISO) Number D2 CCMT21.51 CCMT a T304 a T308 a a a DCMT21.51 DCMT a T304 a T308 a RCMX1204M0 RCMX1204M0 a M0 1606M0 s M0 2006M0 s M0 2507M0 s M0 3209M0 s SCMT32.51 SCMT09T304 s T308 a s a TCMT21.51 TCMT a a T304 a T308 a VCMT331 VCMT a a a : Inventory maintained. s : Inventory maintained in Japan.

APPLICATION EXALES Insert CNMG543GH CNMG432SW DNMG431 AISI 8620 ASTM 52100 AISI 4130 Work material Cutting conditions Cutting speed (SFM) Feed (IPR) 885 1310 785.020.008.010.008 Depth of cut (inch).

15 APPLICATION EXALES Insert CNMG543GH CNMG432SW DNMG431 AISI 8620 ASTM AISI 4130 Work material Cutting conditions Cutting speed (SFM) Feed (IPR) Depth of cut (inch) Coolant Wet Wet Wet Pieces/corner Pieces/corner sult displays excellent wear resistance and achieved 1.7 times longer tool life than the competitors grade. displays excellent chipping resistance and achieved 1.9 times longer tool life than the competitors grade. displayed no abnormal damage and produced less wear than competitors tools after a long, constant machining cycle. Insert DNMG443RP ANSI 1035(Ball joint) Work material Cutting conditions Cutting speed (SFM) Feed (IPR) Depth of cut (inch) Coolant Wet workpieces sult 70 workpieces RP breaker extended tool life compared to a competitors' tool due to the excellent chip control. 14

16 For your safety adon't touch breakers and chips without gloves. aplease machine within recommended application range, and exchange expired tools with new parts in advance. aplease use safety cover and wear safety glasses. awhen using compounded cutting oils, please take fire prevention. awhen attaching chips or spare parts, please use the attached wrench or driver. awhen using tools in revolution machining, please make a trial run to check run-out, vibration, abnormal sounds etc. Customer Service : Technical Service : LOS ANGELES HEAD OFFICE Slater Avenue, Fountain Valley, CA TEL : FAX : CHICAGO OFFICE 1314B North Plum Grove Road, Schaumburg, IL TEL : FAX : TORONTO OFFICE 6535, Millcreek Drive, Units, 63&64, Mississauga, Ontario L5N 2M2, Canada TEL : FAX : MMC METAL DE MEXICO, S.A. DE C.V. Av. La Cañada No.16, Parque Industrial Bernardo Quintana, El Marques, Queretaro, CP76246, Mexico TEL : FAX : URL : (Tools specifications subject to change without notice.) EXP-09-N076 Printed in U.S.A. 4/13

TAW Drill. Indexable insert drill, yet always stable drilling. Stable drilling with indexable drill B060A. MIRACLE Coated VP15TF

TAW Drill. Indexable insert drill, yet always stable drilling. Stable drilling with indexable drill B060A. MIRACLE Coated VP15TF B060A Stable drilling with indexable drill Indexable insert drill, yet always stable drilling Grade for high rigidity and longer tool life MIRACLE Coated MIRACLE coating displays high welding resistance