CoroMill. All solutions at a glance

Transcription

1 CoroMill All solutions at a glance

2 CoroMill Product overview Milling grades according to groups Shoulder milling CoroMill 316 CoroMill 490 CoroMill 790 Long edge cutter Insert size Max. cutting depth a p Corner radius RE Ramping capability 10 5,5 0,5 3 Yes 12 6,5 0,5 4 Yes 16 8,5 0,5 4 Yes ,5 4 Yes Yes 07 9,7 25 5,8 0,2 1,6 Yes ,4 3,1 Yes ,7 0,4 6,35 Yes ,7 0,8 6,4 Partially ,5 0,4 1,6 No ,8 2 No ,5 5 Yes ,5 6,4 Yes Insert size Max. cutting depth a p Corner radius RE Ramping capability ,4 3,1 Yes ,8 6,4 Partially CoroMill ,8 3,1 No ,8 6,4 No CoroMill R215 18/ No Face milling Insert size IC Max. cutting depth a p Wiper edge length b s Wiper insert edge length CoroMill , CoroMill , ,2 CoroMill CoroMill ,47 2,3 8, ,5 10,8 CoroMill CoroMill 745 (42º) ,2 0,3 CoroMill 745 (25º) ,8 0,6 CoroMill CoroMill , ,6 CoroMill (500) 6 1,5 CoroMill ,9 10,4 CoroMill (500) 10 2,2 4,0 CoroMill S ,6 5,0 Profile milling Insert size CoroMill 200 CoroMill 300 CoroMill 216 CoroMill 216F* * Diameter also valid for CoroMill 216F CoroMill , , * 20 20* 25 25* 30 30* 32 32* Groove milling and parting off Insert (-seat) size Groove width Max. Groove depth 6 0,7 2,5 1,5 9,7 11,7 CoroMill ,1 3 3,5 17,7 12 1,5 5,15 4,5 18,3 21,7 14 1,5 4 6,5 21,7 CoroMill 328 1,3 5,15 5, F 2, CoroMill 329 G H CoroMill QD E, F, G, H, J, K , ,5 64, ,5 64, CoroMill ,5 64, ,5 25,5 114, ,5 26, , Chamfer milling Insert size CoroMill CoroMill 326 4,6 7,8 P M K N S H P01 P05 P10 P15 P20 P25 P30 P35 P40 P45 P Optimized grade 4230 First choice in face milling in P 4240 First choice in shoulder milling in P, universal use 1130 PVD coating Cermet, dry machining 1010 PVD coating, for pre hardened or high-alloy stells of higher hardness 2030 Low carboned steel, against built up edge 2040 Sharp cutting edge, high toughness 3040 High abrasive wear resistance SM30 M05 M10 M15 M20 M25 M30 M35 M40 M45 M PVD coating S30T PVD coating 1040 PVD coating 2030 PVD coating 2040 CVD coating S40T CVD coating M30B CVD coating 4240 CVD coating Cermet K01 K05 K10 K15 K20 K25 K30 K35 K40 K45 K50 CB50 CBN (cubic boron nitride) 6190 Silicon nitride ceramic, dry machining 3220 Stable, dry, cast iron K20D Dry machining 1020 PVD coating, first choice in K 3040 High toughness, NCI, also wet machining problem solver 3330 CVD coating, first choice in K K20W High toughness, NCI, also wet machining problem solver 1010 PVD coating H13A, only GGG CVD coating, good wear resistance in K 4230 CVD coating 4240 CVD coating N01 N05 N10 N15 N20 N25 N30 N35 N40 N45 N50 CD10 Polycrystalline diamond-tipped grade H10 H13A Cermet H10F S01 S05 S10 S15 S20 S25 S30 S35 S40 S45 S50 S30T PVD coating Titanium machining 2030 PVD coating 2040 CVD coating S40T CVD coating Titanium machining H10F H13A H01 H05 H10 H15 H20 H25 H30 H35 H40 H45 H50 CB50 CBN 6190 Silicon nitride ceramic, dry machining 1010 PVD coating, wide application area, roughing / finnishing, from 36 HRC 4220 Light roughingup to 60HRC, stable conditions Cerment for finnishing 3040 CVD coating

3 Face milling CoroMill 245 Universal face milling concept Wide range of geometries and grades Light cutting positive insert geometry Almost burr free machining possible High feed concept for small diameters CoroMill 345 CoroMill 745 CoroMill 415 CoroMill 210 CoroMill 419 CoroMill 357 CoroMill 360 CoroMill S-60 CoroMill 425 CoroMill 590 First choice for facemilling in P Very robust tool Protection of cutter body by shims 8 cutting edges per insert 42 entering angle Multi edge roughing concept for machining P, M, S and K materials Robust insert with 14 cutting edges Light cutting action, comparable with CoroMill 245 Good chip control with smooth cutting performace High feed milling concept with 4 cutting edges per insert High productivity by high metal removal rates Easy handling due to ilock insert seat Very flexible with Coromant EH coupling High feed milling concept with 4 cutting edges per insert Light cutting action Perfect in combination with Silent Tools for long overhangs Good performance with plunge milling High feed milling concept with 5 cutting edges per insert Excellent results in all material groups Light cutting and smooth cutting action with high feed machining High feed concept CoroMill entering angle Multi edge roughing concept for machining P, M, S and K materials Same insert with 14 cutting edges as CoroMill 745 with 42 entering angle High feed capability offers high metal removal rate and productivity Best surfaces compared to other high feed concepts Multi edge face milling concept for roughing, mainly for P and K Secure and stable cutter bodies Protection of cutter body by shims Easy and quick indexing of inserts First choice for heavy machining Robust concept with cassette solution One milling system for two insert sizes Easy indexing of inserts via wedge clamping Milling concept for roughing of K materials High and extra high pitch for high productivity and long tool life 12 cutting edges per insert Easy handling for low setup time First choice finishing concept for cast iron face milling User friendly, high precision adjustment system Inserts with 8 cutting edges incl. wiper High precision 90 face milling finishing concept Axial adjustable Secure and precise insert seat for highest revolutions per minute

4 Groove milling CoroMill 365 First choice for K machining Robust and secure milling concept 8 cutting edges per insert CoroMill QD Secure, reliable groove milling due to patented internal cooling High quality grooves with good chip evacuation Long, predictable tool life for inserts and cutter body Easy efficient insert change CoroMill 331 Universal groove milling concept Easy to handle, secure adjustment process Precision ground inserts for highest accuracy and good surface quality Secure full slot applications Wide range of insert radii Solid Carbide Milling CoroMill Plura CoroMill Plura CoroMill Plura HFS HD Large and extremely powerful program of solid carbide tools Cylindrical, Weldon and ilock shank options Can be reconditioned up to three times to its original specification High feed side milling and Pocketing First choice for High feed side milling by CAM-prograing Cutting depth to 4 x DC High metal removal rate Reconditioning service Milling with large radial engagement Sollting operation to 2x DC cutting depth in P Ramping and helical interpolation application Internal coolant for S and M application Reconditioning service Sandvik Coromant at your fingertips Hi! What do you want to do today? CoroMill 327 Milling concept for small grooves Cutting heads with 3 cutting edges Steel or solid carbide shanks with internal coolant CoroMill 328 Multi edge concept for small grooves 3 cutting edges per insert Arbor and Weldon coupling Secure circlip groove machining CoroMill 329 Groove milling and parting off for narrow grooves Stable CoroCut 2 insert seat 2 cutting edges per insert Find a tool Find cutting data Handle my orders Learn about machining Contact Sandvik Coromant Get inspired ifind.sandvikcoromant Silent Tools With Silent Tools milling adaptors chatter and vibrations are eliminated, the machining rate can be increased and process security improved. Silent Tools for milling are productivity boosters.

5 Profile milling Shoulder milling CoroMill 200 Very stable roughing and a versatile tool It is a good choice for general milling as well as for die and mould applications and should be the first choice for roughing operations Stable cutting edges make the cutter resistant to tough conditions with interruptions and/or abrasive forging skin Ramping capability CoroMill 300 Round insert cutter for profile milling Large assortment covering many applications Light cutting geometries It is also a good choice for face milling Ramping capability CoroMill 600 Profile and finishing cutter It is a good choice for M and S applications Secure machining with the ilock interface Ramping capability Many applications with a large, versatile assortment Light-cutting insert geometries and high-performance grades First choice for ramping applications Large radius offer CoroMill 490 First choice for shoulder milling Inserts with 4 cutting edges Light-cutting inserts Inserts for all application areas Shim for tough roughing operations CoroMill 790 First choice for N High speed machining performance with high security Serrated interface for precision and security Finishing machining in most materials especially in P Long edge cutter for shoulder / face milling CoroMill 216 Robust ball nose end mill for roughing and semi-finishing 2 effective cutting edges Self-positioning insert CoroMill 216F Cutter is used for finishing Precision ground inserts Steel and solid carbide shanks Alternative to solid carbide cutters CoroMill 316 The exchangeable-head milling concept Patented coupling designed to minimize bending Large assortment Steel and solid carbide shanks Versatile assortment for all roughing applications CoroMill 690 High-productivity milling of titanium and HRSW-material Light cutting geometry Sophisticated system for internal coolant 4 cutting edge insert 2D profile milling CoroMill R215 Insert cutter for finishing Precision ground inserts Machining without transition-edges Alternative to solid carbide tools and HSS tools

6 Chamfer milling Power Skiving Tool Power Skiving Tool CoroMill 495 Versatile chamfer cutter Inserts capable to perform in several workpiece materials High machine utilization thanks to less tool changes Inserts with 4 cutting edge CoroMill 326 Versatile cutter with 3 cutting edge for internal threading and chamfering in small holes Small holes to diameter of 6 High productivity Chamfering and back-chamfering of holes with one tool CoroMill 162 InvoMilling cutters for module >1.75 It is very flexible since the same tools are used for different gear profiles Start machining right away no need to wait for a gear profile specific tool Small tool inventory because one cutter is used for many different gear profiles Complete components in one set-up CoroMill 178 Power Skiving cutter for module range Internal and external gears and splines Cylindrical spur and helical gears Roughing to finishing PM-HSS and solid carbide power skiving tools for gear and spline production with high output CoroMill 180 Power Skiving cutter for module range Internal and external gears and splines Cylindrical spur and helical gears Roughing to finishing Indexable two-edge power skiving cutters for gear and spline production with high output Gear milling Software InvoMilling TM 1.0 CoroMill Gear module range from 0,8 to 3 and spline module range from 0,8 to 4 It is possible to machine complete components in one set-up Cutter for modules is easily applied in machining centres, multi-task machines and turning centres Splines made in hobbing machines or sub-contracted out can instead be machined in your own workshop using existing machines CoroMill 172 Gear Module range 3-10 on 5-axis- machine and hob milling machine The disc cutter offers a versatile and timesaving solution for milling of high-quality gear profiles ilock interface in combination with modern wedge-clamping technology gives excellent position repetability and quick and easy insert changing Components can be machined completely in one machine and one set up Cost-efficient solution for smaller to medium batch sizes CoroMill 161 InvoMilling cutters for module 2-4 It is very flexible since the same tools are used for different gear profiles Start machining right away no need to wait for a gear profile specific tool Small tool inventory because one cutter is used for many different gear profiles Complete components in one set-up The software InvoMilling 1.0 is developed for quick and easy NC prograing of the InvoMilling process. Combine the software with the dedicated precision cutters CoroMill 161 and CoroMill 162 for flexible gear manufacturing with short lead times. What is InvoMilling? InvoMilling is a process for machining external gears and splines with unmatched flexibility, making it very attractive for small batch production and when short lead times are crucial. The solution benefits from the machining five-axis capability to produce many different gear profiles with the same set of tools. The whole solution for InvoMilling Software InvoMilling 1.0 for generating the NC program The dedicated cutters CoroMill 161 and CoroMill 162 Training with an expert from our gear team

7 Overview of high feed concepts 3,5 Comparison of high feed milling concepts by Sandvik Coromant concerning axial depth of cut and cutter body diameter Depth of cut a p in 3 2,5 2 1,2 1,1 0,85 0,2 SRT* CoroMill CoroMill CoroMill 419 CoroMill Tool diameter in * SRT = Solid Round Tools Further information about CoroMill is available online In order to make the selection of the right tool as easy and convenient as possible, we have expanded our digital channels with information about CoroMill products, performance demonstrations, tips and extensive expertise are just a mouse click away: CoroMill All solutions at a glance Sandvik Coromant Germany Heerdter Landstraße 243, D Düsseldorf Telefon: +49 (0) Telefax: +49 (0) info.coromant@sandvik.com CRE-CoroMill Overview 2017 ENG/01 AB Sandvik Coromant 2017