drill MITSUBISHI CARBIDE New Products LJ293A Large diameter sizes added. Solid carbide drill
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1 MITSUBISHI CARBIDE LJ293A New Products Solid carbide drill Large diameter sizes added. MZ drill Internal and external coolant, multi purpose high performance drill.
2 MZ drill, characteristics and application Wide groove shape gives excellent chip disposal. MZ Simple straight cutting edge design makes regrinding easy. GP with high wear resistance prolongs tool life. Solid carbide gives higher hole accuracy than HSS. 5 ~ 1 times higher efficiency tool life than HSS drill. Abundant standard inventory maintained. (Ø.78~ Ø.781) Grade is GP2M (tough substrate New PVD ) Straight X shape web thinning Sharp cutting edge with 3-rake faces. Wide, deep groove MZ drill, cutting performance comparison data Tool Diameter MZ drill Cutting conditions MZE MZS Coated HSS drill HSS drill per revolution (Cutting conditions) Workpiece : SAE 414 (23HB) Tool diameter : Ø.47 Hole Cutting fluid : 1.18 inch : Water soluble (1:1) (IPM) GP, cutting performance ( : SFM :.1 IPR Hole : L/D=3 SAE 414 (2HB) SAE 414 (28HB) AISI 15 (2HB) GP Conventional GP Conventional GP Conventional 1
3 diameter and tolerance MZE drill Standard Ø D Tolerance(hB) ~ ~ ~ ~ Ød 14 ØD(h8) = < Standard type (Inch) Standard type (Metric) 2 MZE type (External coolant) / /64 MZE5156MA 1-25/ / /32 MZE462MA.4688 MZE4688MA 2-33/ / / MZE625MA 1-23/32 2-9/ /64 MZE3594MA 3-1/16 5-3/8.5 MZE5MA 1-3/4 2-3/8 4-1/ /8 MZE375MA 2-13/ /16 MZE4375MA 2-7/ /16 MZE5625MA 2-1/16 3-3/ /64 MZE3281MA.2344 MZE2344SA mm MZE5118MA.272 I MZE272MA / /64 MZE1719SA.396 MZE396MA 1-7/8 3-9/ /64 MZE2969MA /64 MZE231SA 1-7/8 2-7/8 4-3/ /64 MZE4531MA 1-11/ F MZE257MA MZE5781MA 1-1/4 25/ /64 MZE146SA 2-3/16 3-7/ MZE3438MA.3125 MZE3125MA 1-1-1/ /32 MZE2188SA /64 MZE4844MA.2656 MZE2656MA 1-7/8 2-3/ /32 MZE1562SA.368 U MZE368MA 1-11/16 1-3/4 3-7/ /32 MZE2812MA Dimensions (Inch) 1-7/ / /16 MZE1875SA 1-13/ / MZE4219MA 1-9/ / /4 MZE25MA /32 MZE5312MA 2xD 1-7/32 45/ / /8 MZE125SA Fractional.332 Q MZE332MA Diameter Stock MZE125MA MZE155MA MZE1MA MZE11MA MZE145MA MZE8MA MZE45SA MZE6MA MZE38SA MZE12MA MZE7MA MZE42SA MZE15MA MZE5SA MZE33SA MZE9MA MZE75MA MZE44SA MZE55SA MZE34SA MZE15MA MZE68MA MZE39SA MZE14MA MZE49SA Dimensions (Metric) 2xD MZE29SA Metric (mm) MZE16MA MZE85MA Diameter Stock
4 MZS drill Standard MZS type (Internal coolant) diameter and tolerance Ø D Tolerance(hB) ØD(h8) 14 Ød = < ~ ~ ~ Long type (For 5xD) (Metric standard) Standard type (For ) (Metric standard) MZS37LB MZS4LB MZS42LB MZS5LB MZS51LB MZS55LB MZS6LB MZS65LB MZS67LB MZS68LB MZS7LB MZS75LB MZS8LB MZS85LB MZS86LB MZS9LB MZS95LB MZS1LB MZS13LB MZS14LB MZS15LB MZS11LB MZS115LB MZS12LB MZS125LB MZS13LB MZS135LB MZS14LB MZS145LB MZS15LB MZS155LB MZS16LB Stocked Diameter Metric (mm) Dimensions (Metric) d 5xD Stock Diameter Metric (mm) MZS2MA MZS24MA MZS25MA MZS28MA MZS29MA MZS3MB MZS33MB MZS37MB MZS4MB MZS42MB MZS5MB MZS55MB MZS6MB MZS65MB MZS68MB MZS7MB MZS75MB MZS8MB MZS85MB MZS9MB MZS95MB MZS1MB MZS14MB MZS15MB MZS11MB MZS115MB MZS12MB MZS125MB MZS13MB MZS135MB MZS14MB MZS145MB MZS15MB MZS155MB MZS16MB Dimensions (Metric) d 3
5 MZS drill Standard Long type (For 5xD) (Inch standard) Standard type (For ) (Inch standard) MZS7812LB MZS7656LB 25/ MZS75LB MZS7344LB 47/ MZS7188LB MZS731LB MZS6875LB 45/ Dimensions (Inch) MZS6718LB MZS6563LB 5xD 21/ MZS646LB 5-1/32 MZS625LB 2-7/ /32 MZS4375LB MZS694LB 3-5/32 MZS4219LB 2-9/16 4-7/8 7-19/32 2-3/ /8 MZS462LB MZS5937LB /32 MZS396LB 4-3/32 MZS5781LB MZS375LB /16 7-9/32 MZS368LB MZS5625LB MZS3594LB MZS5469LB 2-7/32 MZS3438LB MZS332LB 4-3/32 MZS5312LB /32 5 MZS3281LB /64 4-1/4 6-9/64 MZS3125LB MZS5156LB MZS2969LB 13mm Diameter 2-1/8 4-1/64 MZS2812LB d MZS5118LB MZS272LB MZS2656LB /32 MZS257LB MZS5LB /32 4-9/64 MZS25LB MZS2344LB / /64 1-7/64 MZS2188LB MZS4844LB /4 3- MZS231LB MZS1875LB MZS1719LB MZS4688LB 25/32 MZS159LB.125 7/16 3-5/ MZS1562LB 13/32 MZS4531LB 49/64 MZS1495LB 3/8 U 23/64 3/4 47/64 23/ MZS145LB Q 21/64 5xD 45/64 11/16 43/ MZS125LB 19/64 21/32 41/64 9/32 5-3/64 I F 39/64 1/4 19/32 9/16 35/64 17/32 33/64 13.mm 31/64 29/64 7/32 13/64 3/16 11/64 #21 5/32 #25 9/64 1/8 Fractional Stocked /32 MZS938MB /64 MZS194MB /8 MZS125MB /64 MZS646MB 21/ /32 MZS6563MB 35/ /64 MZS6718MB 45/ /16 MZS6875MB d Dimensions (Inch) / MZS731MB /32 MZS7188MB 47/ / MZS7812MB / MZS7656MB MZS625MB /64 MZS694MB # /32 MZS5937MB MZS14MB MZS5781MB /16 MZS5625MB /64 35/64 MZS5469MB /32 MZS5312MB /64 MZS5156MB 3/ mm MZS5118MB MZS1875MB MZS5MB /64 MZS4844MB MZS7344MB MZS4688MB /64 MZS4531MB /16 MZS4375MB 13/64 MZS4219MB MZS231MB /32 MZS462MB MZS396MB /8 MZS375MB.75 11/64 U MZS368MB /64 MZS3594MB MZS1719MB.1495 MZS3438MB 3/ Q MZS332MB /64 MZS3281MB MZS75MB #25 MZS3125MB MZS1495MB 19/64 MZS2969MB /32 MZS2812MB 25/32 I MZS272MB MZS2656MB #21 F MZS257MB /4 MZS25MB MZS159MB MZS2344MB /32 MZS2188MB mm MZS2MB /64 MZS781MB Fractional Stock Diameter 3.937
6 MZ drill for tube sheet drilling Tube sheet drills type Order number Stock diameter Flute length Shank diameter MZS drill For 3 x D (Internal coolant) MZS drill For 5 x D (Internal coolant) MZE drill For 3 x D (External coolant) MZS633MB MZS97MB mm MZS17MB mm MZS758MB MZS55MB MZS633LB MZS97LB mm MZS17LB mm MZS758LB MZS55LB MZE633MA MZE97MA mm MZE17MA mm MZE55MA MZ drill, recommended cutting conditions MZE type Workpiece Hardness diameter Ø.114 ~ Ø.236 diameter Ø.236 ~ Ø.394 diameter Ø.394 ~ Ø.551 diameter Ø.551 ~ Ø.63 Mild steel Carbon steel Alloy steel Stainless steel High hardened steel Grey cast iron Ductile cast iron = < 18HB 18 ~ 28HB 28 ~ 35HB = < 2HB 4 ~ 6HRC 18 ~ 22HB 23 ~ 3HB 15 (115 ~ 18) 13 (1 ~ ) 115 (8 ~ 15) 65 (5 ~ 1) 65 (3 ~ 8 ) (13 ~ ) 15 (115 ~ 18).8 (.4 ~.1).8 (.4 ~.1).6 (.4 ~.8).4 (.2 ~.6).4 (.2 ~.6).1 (.6 ~.12).8 (.4 ~.1) 18 (15 ~ 215) (13 ~ ) 15 (115 ~ 18) 8 (5 ~ 1) 8 (5 ~ 1) ( ~ 23) 18 (15 ~ 215).1 (.6 ~.12).1 (.6 ~.12).8 (.4 ~.1).48 (.2 ~.6).48 (.2 ~.6).12 (.8 ~.14).1 (.6 ~.12) 215 (18 ~ 245) ( ~ 23) 18 (15 ~ 215) 8 (5 ~ 1) 8 (5 ~ 1) 23 ( ~ 16) 215 (18 ~ 245).12 (.8 ~.14).12 (.8 ~.14).1 (.6 ~.12).6 (.4 ~.8).6 (.4 ~.8).14 (.8 ~.16).12 (.8 ~.14) 23 ( ~ 26) 215 (18 ~ 245) (164 ~ 23) 8 (5 ~ 1) 1 (8 ~115) 23 ( ~ 26) 23 ( ~ 26).14 (.8 ~.16).14 (.8 ~.16).12 (.8 ~.14).8 (.4 ~.1).8 (.4 ~.1).16 (.12 ~.18).14 (.8 ~.16) MZS type Workpiece Mild steel Carbon steel Alloy steel Stainless steel Gray cast iron Ductile cast iron Hardness = < 18HB 18 ~ 28HB 28 ~ 35HB = < 2HB 18 ~ 22HB 23 ~ 3HB diameter Ø.78 ~ Ø ( ~ 395) 23 ( ~ 33) (1 ~ 26) 13 (65 ~ ) 33 (23 ~ 395) (1 ~ 26).8 (.4 ~.1).8 (.4 ~.1).6 (.32 ~.8).4 (.2 ~.6).1 (.6 ~.12).8 (.4 ~.1) diameter Ø.236 ~ Ø (33 ~ 46) 36 (26 ~ 395) 23 (13 ~ 295) 23 (13 ~ 26) 425 (33 ~ 46) 23 (13 ~ 295) 5.1 (.6 ~.12).8 (.4 ~.1).8 (.4 ~.1).8 (.4 ~.1).12 (.8 ~.14).8 (.4 ~.1) diameter Ø.394 ~ Ø (36 ~ 49) 395 (295 ~ 425) 26 ( ~ 295) 26 ( ~ 295) 46 (36 ~ 49) 26 ( ~ 33).12 (.8 ~.14).1 (.6 ~.12).1 (.6 ~.12).1 (.6 ~.12).14 (.1 ~.16).1 (.6 ~.12) diameter Ø.472 ~ Ø (395 ~ 525) 425 (33 ~ 46) 295 ( ~ 33) 295 ( ~ 33) 49 (395 ~ 525) 295 ( ~ 36).14 (.1 ~.12).12 (.8 ~.14).12 (.8 ~.14).1 (.6 ~.12).14 (.1 ~.16).12 (.8 ~.14)
7 MZ drill, size of screw and drill diameter Oversize of MZ drill is.4 ~.12 inches. When replacing HSS drill or conventional drills for tap drilling, select MZ drill.4 inches larger than the drills being used. (MZ drill diameter=hss drill diameter.4 inches) Size of screw MZ drill Size of screw MZ drill Pitch Tap form Pitch Tap form Diam. size Diam. equivalent size equivalent 18 NC F.257 9/16 18 NF 33/ NF I NC 17/ /8 16 NC NF /8 24 NF Q /16 11 NS 19/ /16 14 NC U /16 16 NS.625 7/16 2 NF NC /4 1 NC 21/ NF 29/64,4531 3/4 16 NF 11/16.687,, 9/16 12, NC 31/64,, /8 9 NC 49/64,.765 MZ drill, operational points rill holding length installation Tolerance at installation A Adjusting screw,, c Thrust bearing type collet chuck k ØD holds the drill securely. Do not hold flutes. Tolerance = <.12 inch Coolant method(mze type) Coolant method(mzs type) Through spindle type Coolant Coolant Through spindle side type installation Two coolant positions, at the end and the middle of a drill, are ideal. Coolant pressure is app. 72.5~29 PSI. Coolant volume is app..21~1.6 GPM Seal cutting fluid securely. Thin workpiece Interrupted cutting Spot facing Burr, workpiece chipping at the end of through cutting Bending occurs. occurs. One proces One process Lower feed feed when w drilling @ ted Process 1 Process 2 Support the workpiece Require pr Require machining prior machining Spot face face with w endmill prior to ➀ Divide into two processes. ➁ the larger hole first. *Tool for machining both chamfer and spot face is produced to order. ➀ Lower feed by at the end of through cutting. ➁ Add chamfer angle(45 ). ➂ Alter the edge angle. 6
8 MZ drill, cutting resistance Machine selection standard MZE type (Vc= SFM) MZS type (Vc=33 SFM) SAE 414 (3HB) Ductile iron (15 HB) SAE 414 (23HB) Power (HP) f=.16 IPR f=.12 IPR f=.8 IPR f=.4 IPR Power (HP) f=.16 IPR f=.12 IPR f=.8 IPR f=.4 IPR Power (HP) f=.16 IPR f=.12 IPR f=.8 IPR f=.4 IPR diameter (inch) diameter (inch) diameter (inch) MZ drill, application examples MZE68MA MZE12MA MZSO5LB MZS6LB Carbon steel (AISI 155) 28HB Alloy steel (AISI 561) 2HB 32 Bearing steel (AISI 521) Carbon steel (AISI 149) 22HB Workpiece Component Revolution (r.p.m.) (IPM) Cutting fluid Automobile part Machine part Machine part Automobile part Water soluble oil Water soluble oil Water soluble oil Water soluble oil Tool life Tool life Tool life Tool life Results Machined pieces Machined holes GP GP GP GP Conventional product MITSUBISHI MATERIALS U.S.A. CORPORATION 1741 Eastman Street, Irvine, California 92614, U.S.A. TEL FAX (Outside California) Chicago Branch Office: 5999 New Wilke Road, Suite 2, Rolling Meadows, Illinois 68, U.S.A. TEL FAX Detroit Branch Office: 3933 Country Club Drive, Suite A1, Farmington Hills, Michigan TEL FAX Toronto Branch Office: 731 Danbro Crescent, Mississauga, Ontario Canada L5N 6P8 TEL FAX Mexico Branch Office: MMC Metal de Mexico-MMEX, Av.Alvaro Obregon #46, Col. Alameda 384, Celaya, GTO Mexico TEL FAX Printed in U.S.A.
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