Non-chattering Side Cutter

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1 TOOLS NEWS Exchangeable Inserts Side Cutter Series B242G New Product Non-chattering Side Cutter Vertical blade double-sided insert VAS0

2 VAS0 VOS0 ASX0 1

Classified Side cutter VAS0 VOS0 ASX0 Features of Insert

double-sided type) double-sided type) 3-dimensional

material K K P M K Low cutting resistance e ] Toughness e

4, 0., 1.2, 1.6, 2.4, 2.0, 3.0, 4.0, 5.0 1.2 0.

3 Classified Side cutter VAS0 VOS0 ASX0 Features of Insert 3-dimensional surface breaker (vertical blade and double-sided type) 3-dimensional surface breaker (vertical blade and double-sided type) 3-dimensional surface edge + large rake angle (single-sided type) Work material K K P M K Low cutting resistance e ] Toughness e u No. of corners used 4 4 Corner R development (mm) 0.4, 0., 1.2, 1.6, 2.4, 2.0, 3.0, 4.0, Reference page 3 page page 9 page 2

4 Exchangeable Inserts Side Cutter VAS0 High clamping rigidity All insert sizes ensure a variety of seating surfaces R0.4 R5.0 Low cutting resistance insert Preferred sharpness Tough cutting edge (Convex curve) Double-phased helical rake angles 3

High precision shaping of workpiece corner R

4 R4.0 Various corner R development R0.4, R0.

5 High precision shaping of workpiece corner R Corner R shape with ideal curved edge For R0.4 R3.0 For R3.0 R5.0 When loading holder: GAMF: + GAMP: +3 Holders can load all corner R Cutting width and diameter do not change even if corner R does R0.4 R4.0 Various corner R development R0.4, R0., R1.2, R1.6, R2.0, R2.4, R3.0, R4.0, R5.0 are inventory maintained. R0. R2.0 R3.0 R5.0 4

SIDE CUTTER Specialized VAS0 designs P M K N S H HA SIDE ON SFMS ON SFMS B3 APMX Maximum cutting diameter : ø0 Maximum depth of cut APMX : RE<3.0 12.

0 is 22.mm. Multilevel designs available for CW over each sizes.

6 SIDE CUTTER Specialized VAS0 designs P M K N S H HA SIDE ON SFMS ON SFMS B3 APMX Maximum cutting diameter : ø0 Maximum depth of cut APMX : RE< mm RE > mm Blade count for best effectiveness ON SFMS < 1 < FULL SIDE B3 CW CW of RE<3.0 is 24mm, and RE <3.0 is 22.mm. Multilevel designs available for CW over each sizes. Largest width CW: 0mm Maximum cutting diameter : ø0 Blade count for best effectiveness Total No. of Teeth CW ON SFMS < < Please contact us for details of any geometry of half sides and full sides. *

INSERT Shape Order Number Grade Class Horning Stock L S W1 RE RE_1 Geometry LNGU13004PNER/L-M VP15TF G E a 13.0.0 11.0 0.4 0. LNGU1300PNER/L-M VP15TF G E a 13.0.0 11.0 0. 0. RE_1 W1 LNGU13012PNER/L-M VP15TF G E a 13.

LNGU13030PNER/L-M VP15TF G E a 13.0.0 11.0 3.0 1.6 LNGU130PNER/L-M VP15TF G E a 13.0.0 11.0 4.0 1.6 S a : Inventory maintained in Japan. ( inserts in one case) LNGU13050PNER/L-M VP15TF G E a 13.0.0 11.0 5.

Revolution (min-1) Cutting speed (m/min) Feed per tooth (mm/t.) Table feed (mm/min) Depth of cut ap (mm) 120 500 11

7 INSERT Shape Order Number Grade Class Horning Stock L S W1 RE RE_1 Geometry LNGU13004PNER/L-M VP15TF G E a LNGU1300PNER/L-M VP15TF G E a RE_1 W1 LNGU13012PNER/L-M VP15TF G E a L LNGU13016PNER/L-M VP15TF G E a LNGU13020PNER/L-M VP15TF G E a RE LNGU13024PNER/L-M VP15TF G E a LNGU13030PNER/L-M VP15TF G E a LNGU130PNER/L-M VP15TF G E a S a : Inventory maintained in Japan. ( inserts in one case) LNGU13050PNER/L-M VP15TF G E a APPLICATION EXAMPLES Cutter Body Insert (Grade) VAS0 ø300 LNGU13004PNER-M(VP15TF) VAS0 ø160 LNGU13004PNER-M(VP15TF) Workpiece Brake caliper FCD450 Cylinder block FC250 Cutting Conditions Revolution (min-1) Cutting speed (m/min) Feed per tooth (mm/t.) Table feed (mm/min) Depth of cut ap (mm) Cutting mode Dry Dry Machine Machining center Horizontal Results Approximately 2 x longer tool life than conventional products. Excellent cutting dimensions and fi nished surface roughness. 30% reduction in tooling costs. Improved machining effi ciency. 1.5 x better machining effi ciency than conventional products. Approximately 2x longer tool life. Stable cutting with minimal sound and fi ne fi nished surface roughness. Improved machining effi ciency and longer tool life. The above application examples are customer's application examples, so it can be different from the recommended conditions. 6

Exchangeable Insert Side Cutter VOS0 Features of Cutter body High rigidity design Arranging the inserts vertically absorbs the principal cutting force through the thickness of the insert and achieves

8 Exchangeable Insert Side Cutter VOS0 Features of Cutter body High rigidity design Arranging the inserts vertically absorbs the principal cutting force through the thickness of the insert and achieves extremely high rigidity. Easy to clamp insert Inserts are screwed into the side of the holder, this simplifies clamping and unclamping for superior usability. Features of Insert Unique vertical insert a a a usable corners with high strength cutting edge. The fracture resistance is significantly improved due to a convex curve cutting edge and a specially shaped relief face. Maximum depth of cut is mm. INSERT Coated Shape Order Number Class Horning VP15TF Geometry SONX1206PER SONX1206PEL N E a N E a ø a : Inventory maintained in Japan. ( inserts in a case) VP15TF aa PVD coated grade for application versatility. aideal for ductile cast iron, unstable cutting conditions and low rigidity workpieces. awet cutting is possible.

SIDE CUTTER VOS0 P M K Specialized designs N S H HA SIDE ON SFMS APMX B3 Blade count for best effectiveness 0 0 125 12 160 14

of Teeth 0 4 0 5 125 6 12 160 14 Multilevel designs available for CW over 20mm.

9 SIDE CUTTER VOS0 P M K Specialized designs N S H HA SIDE ON SFMS APMX B3 Blade count for best effectiveness Maximum cutting diameter : ø0 ON SFMS < FULL SIDE 16. < APMX ON SFMS CW B3 Blade count for best effectiveness Total No. of Teeth Multilevel designs available for CW over 20mm. Largest width CW: 0mm Maximum cutting diameter : ø0 16 < CW ON SFMS < * Please contact us for detail of any geometry of half sides and full sides.

$1.4 Exchangeable Insert Side Cutter ASX0 Features ASX is a well-balanced cutter for positive insert type that improves fracture resistance and reduces$ Effective for when workpiece with small thickness is cut and when heat generation is needed to suppress because of low cutting resistance, and ideal for fi

Effective for when workpiece with small thickness is cut and when heat generation is needed to suppress because of low cutting resistance, and ideal for fi

Additionally the clamp screw uses TORXPLUS, for high clamping force ensuring high reliability.

USE Employs a screw on type mechanism, therefore inserts can easily be loaded.

10 1.4 Exchangeable Insert Side Cutter ASX0 Features ASX is a well-balanced cutter for positive insert type that improves fracture resistance and reduces cutting resistance. Effective for when workpiece with small thickness is cut and when heat generation is needed to suppress because of low cutting resistance, and ideal for fi nish cutting. HIGH RELIABILITY Uses a carbide shim and proprietary Anti-Fly-Insert (A.F.I) to prevent the inserts from moving when machining. Additionally the clamp screw uses TORXPLUS, for high clamping force ensuring high reliability. LOW CUTTING RESISTANCE Due to the 3D design of the cutting edge and a large rake angle, high cutting edge sharpness has been achieved with reduced cutting resistance. EASY TO USE Employs a screw on type mechanism, therefore inserts can easily be loaded. Additonally when indexing the insert, it is not necessary to remove the screw completely. INSERT Shape Order Number Class Horning VP15TF SOMT12T30PEER-JM M E a SOMT12T30PEEL-JM M E a Coated Geometry a : Inventory maintained in Japan. ( inserts in a case) VP15TF aa PVD coated grade for application versatility. aideal for ductile cast iron, unstable cutting conditions and low rigidity workpieces. awet cutting is possible. 9

SIDE CUTTER ASX0 P M K Specialized designs N S H HA SIDE ON SFMS APMX B3 Blade count for best effectiveness 0 0 12 160 14 ON SFMS

11 SIDE CUTTER ASX0 P M K Specialized designs N S H HA SIDE ON SFMS APMX B3 Blade count for best effectiveness ON SFMS Maximum cutting diameter : ø0 16 < FULL SIDE 16. < APMX SFMS ON CW B3 Blade count for best effectiveness Total No. of Teeth Multilevel designs available for CW over 20mm. Largest width CW: 0mm Maximum cutting diameter : ø0 16 < CW ON SFMS < * Please contact us for detail of any geometry of half sides and full sides.

awhen using compounded cutting oils, please take fire precautions. awhen attaching inserts or spare parts, please use only the correct wrench or driver.

12 Exchangeable Inserts Side Cutter Series For Your Safety adon't handle inserts and chips without gloves. aplease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aplease use safety covers and wear safety glasses. awhen using compounded cutting oils, please take fire precautions. awhen attaching inserts or spare parts, please use only the correct wrench or driver. awhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc. MITSUBISHI MATERIALS CORPORATION Overseas Sales Dept, Asian Region KFC bldg., F, Yokoami, Sumida-ku, Tokyo , Japan TEL FAX Overseas Sales Dept, European & American Region KFC bldg., F, Yokoami, Sumida-ku, Tokyo , Japan TEL FAX (Tools specifications subject to change without notice.) EXP-15-E E( - )

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