FMAX FEED MAXIMUM (FMAX) MILLING CUTTER FOR ULTRA EFFICIENT, HIGH ACCURACY FINISHING HIGH FEED MILLING CUTTER FOR FINISHING
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1 FMAX FEED MAXIMUM (FMAX) MILLING CUTTER FOR ULTRA EFFICIENT, HIGH ACCURACY FINISHING HIGH FEED MILLING CUTTER FOR FINISHING
2 FMAX HIGH FEED MILLING CUTTER FOR FINISHING ULTRA HIGH EFFICIENCY MACHINING The ultra fine pitch design is ideal for high efficiency machining (F 20m/min). Internal coolant and a special chip breaker wall (body protector) provides ideal chip discharge performance. Body protector Internal coolant The body protector on the rake face forms chip shapes ideal for disposal and disperses them away from the body. Internal coolant also aids this process. The body is compatible with all through centre coolant arbors. *Graphical representation Angled face DESIGNED FOR HIGH SPEEDS Anti-fly dovetail clamping mechanism. Dovetail Clamp 2
3 Aluminium alloy Standard through coolant arbor LIGHT WEIGHT, HIGH RIGIDITY BODY Special alloy steel A special alloy steel and aluminium body combine to provide rigidity and light weight. HIGH PRECISION, EASY SETTING A combination of fine and ultra-fine pitch threads provides precise run-out adjustment ( 5 ). Fine pitch adjustment screw Ultra-fine micro adjustment nut ECONOMY, MULTI-USE A re-grinding allowance of up to 0.6 mm is possible on both the peripheral and bottom cutting edges. New PCD grade for machining aluminium alloy A.R.+5 BENEFITS Light Weight, High Rigidity Body Designed for high speeds New PCD grade for machining aluminium alloy Economy, Multi-use 3
4 FMAX HIGH FEED MILLING CUTTER FOR FINISHING FACE MILLING Finishing Fig.1 ø80 Fig.2 ø100 ø125 KWL DCFSMS DCON KWW L8 DCFSMS DCON KWW L8 DAH DC APMX CBDP LF DAH DC APMX CBDP LF ARBOR TYPE KAPR :90 GAMP :+5 CH :0 GAMF :0 Type Fine Pitch Geometry Stock Teeth Dimensions (mm) Tool Weight R DC LF DCON CBDP DAH DCFSMS KWW L8 KWL (kg) APMX (mm) RMPX (min-1) FMAX-080B14R FMAX-100B18R FMAX-125B24R Type (Fig.) * 2mm or less is the recommended maximum depth of cut for ultra high efficiency machining. SPARE PARTS Tool Holder Number Insert Clamp Screw Micro Adjustment Nut Large Adjustment Screw Balance Adjustment Screw Cutter Clamp Bolt Wrench Adjustment Pin FMAX-080B14R TSS04505S KSN2 KSS2 HSS05005G HSCX12030H TKY10T RKY25S FMAX-100B18R HSS06006G HSCX16035H FMAX-125B24R HSS08008G HSCX20035H * Clamp Torque TSS04505S=3.5 Nm * Please refer to the manual included for instructions how to seat the insert and adjust the run out. 4 : Inventory maintained in Japan. (PCD inserts are available in 1 piece in one case)
5 L INSERTS Shape Order Number Grade Stock Dimensions (mm) L W1 S BS RE GOER1408PXFR2 MD BS W1 RE 5 S 10 FEATURES OF NEW PCD GRADE MD2030 Diamond sintered grade containing ultra microparticle diamond Optimized for milling Improved fracture resistance during interrupted cutting. Offers a highly stable cutting edge that prevents burrs and gives an excellent surface finish. MD205 BOND OF DIAMOND PARTICLES Wear resistance MD220 MD230 MD2030 Bond Diamond particles Binding material Diamond particles provide a highly stable cutting edge because of the Fracture resistance strong bonding. Remanufacturing Max 0.6mm The maximum material to be re-ground is 0.6 mm. Use similar inserts after regrinding to maintain balance. Problems may occur if the cutter isn't balanced correctly. After re-grinding, the minor edge will reduce in size and may affect surface finishes. Check the diameter offset after fitting re-ground inserts. * Please contact us about the optimum regrinding conditions. Max 0.6mm Minor cutting edge 5
6 FMAX RECOMMENDED CUTTING CONDITIONS Work Material Characteristics Grade Cutting Speed vc (m/min) Width of Cut ae (mm) Depth of Cut ap (mm) Feed (mm/tooth) N Aluminium Alloy Si 12.5% MD ( ) Si 12.5% MD ( ) 0.2 DC* 2 (0.5 3) 0.5 DC* 2 ( ) 0.8 DC* 2 ( ) 0.2 DC* 2 (0.5 3) 0.5 DC* 2 ( ) 0.8 DC* 2 ( ) 0.08 ( ) 0.08 ( ) * Please adjust the depth of cut in accordance with the width of cut. EFFECTIVE CHIP DISPOSAL RANGE 3 2 Depth of cut ap (mm) % 40% 60% 80% 100% Side cut ae (% of DC) 6
7 APPLICATION EXAMPLE Finishing of cylinder head exhaust side with high feed. Cutter Body Insert (Grade) Workpiece Revolution (min -1 ) 8000 Cutting Speed (m/min) 2513 Feed (mm/tooth) 0.2 Table Feed (mm/min) Depth of Cut (mm) 1.5 Width of Cut (mm) 50 Cutting mode Machine Results FMAX-100B18R GOER1408PXFR2(MD2030) Aluminium Alloy Wet Horizontal type More than double table feed provided increased efficiency. FMAX provided improved stability and achieved good surface finishes. APPLICATION EXAMPLE Finishing of engine block side flansch. Cutter Body Insert (Grade) Workpiece Revolution (min-1) 8000 Cutting Speed (m/min) 2011 Feed (mm/tooth) 0.13 Table Feed (mm/min) Depth of Cut (mm) 2.5 Width of Cut (mm) 20 Cutting mode Machine Results FMAX-080B14R GOER1408PXFR2 (MD2030) Aluminium Alloy Wet Horizontal type More than double table feed provided increased efficiency. FMAX provided improved stability and achieved good surface finishes. APPLICATION EXAMPLE Finished Surface Roughness (RZ) chart in relation to revolution. Cutter Body Insert (Grade) Workpiece FMAX-125B24R GOER1408PXFR2 (MD2030) ADC12 cylinder head Revolution (min- 1 ) min -1 Cutting Speed (m/min) Feed (mm/tooth) 0.08 Table Feed (mm/min) Depth of cut (mm) 2.0 Width of Cut (mm) Cutting mode Machine Results 68 x 3 passes Internal through coolant 4MPa Horizontal type The FMAX cutter offered a smooth finishing operation with predictable wear and no burr. Even at high revolution the FMAX cutter achives a high quality surface roughness. Finished Surface Roughness (μm) Revolution (min-1) 7
8 GERMANY MMC HARTMETALL GMBH Comeniusstraße Meerbusch Tel Fax admin@mmchg.de U.K. MMC HARDMETAL U.K. LTD Mitsubishi House, Galena Close. B77 4AS Tamworth Tel Fax sales@mitsubishicarbide.co.uk SPAIN MITSUBISHI MATERIALS ESPAÑA, S.A. Calle Emperador Museros/Valencia Tel Fax mme@mmevalencia.com FRANCE MMC METAL FRANCE S.A.R.L. 6, Rue Jacques Monod Orsay Tel Fax mmfsales@mmc-metal-france.fr ITALY MMC ITALIA S.R.L. Via Montefeltro 6/A, Milano Tel Fax info@mmc-italia.it RUSSIA MITSUBISHI HARDMETAL OOO LTD. Electrozavodskaya St. 24, build.3, Moscow Tel Fax info@mmc-carbide.ru POLAND MMC HARDMETAL POLAND SP. Z O.O Al. Armii Krajowej 61, Wroclaw Tel Fax sales@mitsubishicarbide.com.pl TURKEY MMC HARTMETALL GMBH ALMANYA - İZMIR MERKEZ ŞUBESI Adalet Mahallesi Anadolu Caddesi No: 41-1 / Bayrakli / İzmir Tel Fax info@mmchg.com.tr DISTRIBUTED BY: Order Code: B216E Published: (X XXX), Printed in XXX
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