Cylindrical shank version Indexable Insert Endmill
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1 Cylindrical shank version Indexable Endmill ø1 - ø 1 ød ST-FCM1-0 -FCM- 0 -FCM0-0 ST-FCM0-0 ST-FCM0- ST-FCM- -FCM- -FCM- 1 1 ød ARG00 ARG00 ARG00 ARG0 ARG0 CATAOG No. =The ength of Effective Cutting Edge 1. s are ordered separately. For : P Smooth & quiet endmilling, combined with For further information of MEGA CHUCK SERIES : Catalog No. The revolutionary ramping endmill for multi-functional cutting. ow cutting resistance Spare Parts Clamping Screw Set Wrench Anti-seizure ubricant SPINDE SYSTEM DUA CONTACT ø - ø BBT, BDV, HSK Shank Type () screws & (1) wrench g included Dia ø1 ø1 ø ø ø ø ø ø BRG00 BRG00 BRG00 BRG0 Note ARG00 ARG00 ARG00 ARG00 ARG0 ARG0 S0DS S06DS SDS DA-T DA-T1 It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained. BN- The sharpness and toughness that you have never seen before. SPINDE SYSTEM DUA CONTACT CERTIFIED Takaramachi -, Higashiosakashi Osaka 7-0 JAPAN Phone : (+1) Fax : (+1) export@big-net.ne.jp MANAGEMENT SYSTEM ISO 001 JQA-QMA AWAJI No.1 Factory JQA-QM1 FA Dept. CATAOG No.EXm ø1 - ø BBT, BDV, HSK, Cylindrical Shank Type O Environmentally friendly This brochure is produced using re-cycled per.
2 Indexable insert endmills with both excellent sharpness and toughness, achieving the performance of solid endmills Sharp cutting edge by both high radial and axial rake angles Positive high rake cutting edge for both radial and axial directions achieves smooth and quiet endmilling. ow cutting resistance Excellent surface finish by wide wiper action High radial rake angle High axial rake angle Positive rake angle offering high toughness Strong cutting edge reduces edge chipping. Edge breakdown High clearance angle Other manufacturers Cutting edge is located close to body dia. FUCUT MI Ideal clearance angle DUA CONTACT SPINDE SYSTEM DUA CONTACT SIMUTANEOUS DUA CONTACT SYSTEM Higher rigdity due to larger contact diameter. Improved ATC repeatability. Elimination of axial movement at high speeds Ramping & Helical milling cutter Square Shoulder and slot milling cutter ø - ø Higher rigidity with integral body with dual contact system. ø1 - ø A variety of shanks including simultaneous fit with integral body. BBT and BDV type HSK type BBT and BDV type HSK type Cylindrical Shank type SPINDE SYSTEM DUA CONTACT Shoulder milling Ramping Helical milling Peck-drilling Evaluation of resistance to breakdown of cutting edge SPINDE SYSTEM DUA CONTACT Tough cutting edge of FUCUT MI is proven. Evaluation of the total cutting length by milling a most arduous workpiece compromising of continuous holes creating the situation most likely to cause edge chipping. Application Examples Bore with Helical milling (All the following plication examples are achieved with dry cutting.) For carbon steel of CK, very smooth cutting with feed rate of 1,0mm/min and excellent squareness are achieved. BBT-FCR0- BRG00(ACZS) SC / Air blow Cutting V 1m/min. 1,0mm/min. mm times Application Examples Slot Milling (All the following plication examples are achieved with dry cutting.) Only the FUCUT MI was cable of achieving this data in a No. spindle ter machine. BBT-FCM- ARG0(ACZ) CK(SC) Cutting V 1mm/min. 0.1mm/tooth mm Honeycombed Pocket with Ramping For low rigid workpiece with mm thickness clamped by a vise, feed rate of,00mm/min on both sides of the workpiece is achieved. BBT-FCR0- BRG00(DC) A17 / Air blow Cutting V 7m/min.,00mm/min. 6mm times Thickness of bottom wall Material of ow Machineability High efficiency and stable milling (F=1,1mm/min.) is achieved. Holder ST-FCM0- BBT-MEGAD- ARG00(ACZS) 0 Stainless steel Cutting V Radial DOC Rd 1m/min. 0.mm/tooth mm mm 1
3 BIG-PUS integral shank version DIN 671 A/B BIG-PUS BIG PUS Dual Contact Spindle System is available as standard all 7/ ter types to provide the highest rigidity and accuracy. Patented; Jan, USA, Canada, Germany, UK, France, Italy, Taiwan, and South Korea SPINDE SYSTEM DUA CONTACT ø - ø ø - ø SPINDE SYSTEM DUA CONTACT SPINDE SYSTEM DUA CONTACT 1 1 BDV No. BDV No. DIN 671 A/B BIG-PUS DIN 671 A/B BIG-PUS 1 BDV-FCR FCR FCR FCR =The ength of Effective Cutting Edge 1. s are ordered separately.. BIG-PUS tools can be used in machining centers with conventional spindles. Plug Screw for Flange through coolant Plug Screws B.mm This Plug Screw A(option) prevents coolant leakage through retention knobs. BRG00 BRG00 BRG00 BRG0 For : P 1 BDV-FCM FCM FCM FCM FCM FCM =The ength of Effective Cutting Edge 1. s are ordered separately.. BIG-PUS tools can be used in machining centers with conventional spindles ARG00 ARG00 ARG00 ARG0 ARG0 ARG0 For : P Bores on form B are sealed with Plug Screw B. (Option) Plug Screws A 6mm Code No. DVF-PG Plug Screws B.mm *Remove pcs Plug Screws B from end face of flange. *Failure to use the Plug Screw "A" or other sealing method may result in coolant contamination of spindle and lead to it's premature failure or accidents. Adter for SK ter shank (FCR &FCM) BDV ter FUCUT MI ter G. ø70 BDV-BDV Note The integral version of the FUCUT MI provides increased rigidity as a result of the reduced gage length. It is particularly recommended for use in machines having a small spindle ter. Additionally, there is a cost saving as no chuck is necessary.
4 BIG-PUS integral shank version MAS BIG-PUS BIG PUS Dual Contact Spindle System is available as standard all 7/ ter types to provide the highest rigidity and accuracy. Patented; Jan, USA, Canada, Germany, UK, France, Italy, Taiwan, and South Korea SPINDE SYSTEM DUA CONTACT ø - ø ø - ø SPINDE SYSTEM DUA CONTACT SPINDE SYSTEM DUA CONTACT BBT No. 1 BBT No. 1 MAS BIG-PUS 1 BBT0-FCR0- -FCR0- -FCR0- -FCR- BBT-FCR FCR FCR FCR =The ength of Effective Cutting Edge 1. s are ordered separately.. BIG-PUS tools can be used in machining centers with conventional spindles. Adter for BT ter shank (FCR &FCM) BBT ter FUCUT MI ter G. ø70 BBT-BBT- -0 BRG00 BRG00 BRG00 BRG0 BRG00 BRG00 BRG00 BRG0 For : P 0 MAS BIG-PUS 1 BBT0-FCM0- -FCM0- -FCM0- -FCM- -FCM- -FCM- BBT-FCM FCM FCM FCM FCM FCM =The ength of Effective Cutting Edge 1. s are ordered separately.. BIG-PUS tools can be used in machining centers with conventional spindles. ARG00 ARG00 ARG00 ARG0 ARG0 ARG00 ARG00 ARG00 ARG0 ARG0 For : P 6
5 HSK integral shank version ISO1 & DIN 6-1 HSK ø - ø ø - ø Manual Clamping hole 1 Manual Clamping hole 1 ISO1 & DIN6-1 Coolant Pipe (optional) ISO1 & DIN6-1 Coolant Pipe (optional) 1 1 HSK-A-FCR0-7 -FCR0-7 -FCR0-7 -FCR- 7 HSK-A6-FCR FCR FCR FCR =The ength of Effective Cutting Edge 1. s are ordered separately.. Coolant Pipe are ordered separately. Mono block Type SW 1 swing type G COOANT PIPE for Form A G G SW(mm) HSK -CP -CP 6-CP 0-CP 1 M1 P1 M P1 M1 P1 M P1. G Wrench(optional) HSK -CPM -CPM 6-CPM 0-CPM 1 M1 P1 M P1 M1 P1 M P1. 6 CPW CPW CPW 6 CPW0 BRG00 BRG00 BRG00 BRG0 BRG00 BRG00 BRG00 BRG0 For : P HSK-A-FCM0- -FCM0- -FCM0- -FCM- -FCM- -FCM- HSK-A-FCM0-7 -FCM0-7 -FCM0-7 -FCM- 7 -FCM- 7 -FCM- 7 HSK-A6-FCM FCM FCM FCM FCM- 1 -FCM =The ength of Effective Cutting Edge 1. s are ordered separately.. Coolant Pipe are ordered separately ARG00 ARG00 ARG00 ARG0 ARG0 ARG00 ARG00 ARG00 ARG0 ARG0 ARG00 ARG00 ARG00 ARG0 ARG0 ARG0 For : P 7
6 Indexable s Description BRG 0 0 ACZS Nose Rd. Effective Cutting ength 0 Marking Description Size 1: ACZ S grade S: ACZS : DC Description ARG 0 0 ACZ Nose Rd. Effective Cutting ength 1 0 Marking Description Size grade 1: ACZ : ACZ S: ACZS : DC Effective Cutting ength Nose Rad. BRG00 BRG00 0. BRG00 BRG0 s are available in packets of pcs. Please clarify the insert type and grade when ordering. For example, use ordering code: BRG00ACZS. ACZS (for general steel) ACZ (for cast iron) DC (for aluminum) Caution It is important to use the correct insert for the diameter of FUCUT MI. Failure to use the correct insert will result in incorrect cutting conditions and poor results. There is no compatibility with those of FCM type. 1,1,, ARG00 ARG00 ARG00 ARG0 ARG0 Effective Cutting ength Nose Rad. 0. s are available in packets of pcs. Please clarify the insert type and grade when ordering. For example, use ordering code: ARG00ACZ. ACZ (for general steel) ACZS (for stainless steel) ACZ (for cast iron) DC (for aluminum) Caution It is important to use the correct insert for the diameter of FUCUT MI. Failure to use the correct insert will result in incorrect cutting conditions and poor results. There is no compatibility with those of FCR type. Recommended Cutting Condition Work Material Unalloyed steel ow-alloy steel High-alloy steel Stainless steel Cast iron Aluminum ACZS ACZS ACZS ACZS ACZ DC ight-medium cutting , , Ramping and Helical cutting , Dry cutting (including air blow) is recommended. However, in a case where severe built-up edge occurs during cutting aluminum and stainless steel, then use soluble oil.. The rigidity of machine spindle and work-piece influences the cutting conditions. Please increase feed rate and cutting speed gradually whilst confirming safety. Ramping Helical Milling Flat Bottom Trough Hole Peck Drilling Recommended Cutting Condition Ad</ Work Material A Unalloyed steel ow-alloy steel High-alloy steel Stainless steel Cast iron Aluminum Ad>/ ACZ ACZ ACZ ACZS ACZ DC B Ad:Axial D.O.C :Cutting Edge ength Caution Finish-light cutting A , FUCUT MI, FCM type, cannot be used for feeding in Z-axis such as ramping, plunging and boring. Medium-heavy cutting B , Dry cutting (including air blow) is recommended. However, in a case where severe built-up edge occurs during cutting aluminum and stainless steel, then use soluble oil.. The rigidity of machine spindle and work-piece influences the cutting conditions. Please increase feed rate and cutting speed gradually whilst confirming safety. ø ø ø ø Max. Ramping Angle Max. Hole 0 6 Flat Bottom Min. Hole 7 6 Through Hole Min. Hole Max. Peck Interval
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