UPDATE. NEW Gold-QuadF 09 09mm IC Insert Sizes
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1 Styles: End Mill 15G1F Face Mill 5G5F, 5G6F s: 1.000" " Inserts: SDXS0904MPR-MM SDXS0904MPR-MR SDXS0904MPR-MR1 Grades: IN4004 IN4005 IN4030 IN4035 UPDATE NEW Gold-QuadF 09 09mm IC Insert Sizes Features and Benefits Small insert IC = high cutter density = FASTEST FEEDRATES End Mill, Face Mill & Modular adaptions 3 unique insert geometries for all material types SDXS0904MPR-MR1: Specifically for Ti and Hi-Temps. SDXS0904MPR-MM: For aggressive feed-rates in stainless. SDXS0904MPR-MR: Strong insert geometry designed for low cutting forces in low-alloy to highalloy pre-hard steels. Premium milling grades selected for each insert geometry. PAGE 1 OF 6
2 HIGH-FEED END MILLS 09MM INSERTED CUTTERS Facing Channeling Shoulder Ramping Corkscrew Pocket Contour L3 Inserts Shank Size/Style L3 Overall Length Extension Length 15G1F-10019S1R Cylindrical yes 15G1F-10020S1R Cylindrical yes 15G1F-12027E2R Weldon yes 15G1F-12027E2R Weldon yes 15G1F-12047E2R Weldon yes 15G1F-15016E2R Weldon yes 15G1F-15016E2R Weldon yes HIGH-FEED TOP-ON END MILLS 09MM INSERTED CUTTERS Facing Channeling Shoulder Ramping Corkscrew Pocket Contour T1 Inserts Extension Length T1 Adaption Wrench Size 15G1F-10015X7R M mm yes 15G1F-12015X8R M mm yes PAGE 2 OF 6
3 HIGH-FEED FACE MILLS 09MM INSERTED CUTTERS Facing Channeling Shoulder Ramping Corkscrew Pocket Contour K H Inserts H Height DOC Bore Dia. K Keyway 5G5F-20R yes 5G6F-20R yes 5G5F-25R yes 5G5F-30R yes 5G6F-30R yes 09MM INSERTS SDXS0904MPR-MM SDXS0904MPR-MR SDXS0904MPR-MR Insert Applications Max DOC Grade IN4004 IN4005 IN4030 IN4035 SDXS0904MPR-MM Multi-Purpose.060 SDXS0904MPR-MR Heavy-Duty.060 SDXS0904MPR-MR1 Heavy-Duty, Keen Edge.060 PAGE 3 OF 6
4 HARDWARE Screw Driver Retention Bolt (Optional) Bolt G5F-30R01 SM R0 DS-T09W SD SD-08-C G6F-30R01 SM R0 DS-T09W SD SD-08-C G5F-25R01 SM R0 DS-T09W SD SD06-A G5F-20R01 SM R0 DS-T09W SD SD06-A G6F-20R01 SM R0 DS-T09W SD SD06-A G1F-15016E2R02 SM R0 DS-T09W n/a n/a G1F-15016E2R01 SM R0 DS-T09W n/a n/a G1F-12027E2R02 SM R0 DS-T09W n/a n/a G1F-12027E2R01 SM R0 DS-T09W n/a n/a G1F-12047E2R01 SM R0 DS-T09W n/a n/a G1F-12015X8R02 SM R0 DS-T09W n/a n/a G1F-10019S1R01 SM R0 DS-T09W n/a n/a G1F-10020S1R01 SM R0 DS-T09W n/a n/a G1F-10015X7R01 SM R0 DS-T09W n/a n/a OPERATING GUIDELINES Material Brinnell Hardness SFM Feed per Insert (FRM Included) IN4004 IN4005 IN4030 IN4035 Low Carbon, 1018, NO High Carbon F NO Steel Alloyed Steel, NO Tool Steel: P20 - H Hardened Steel ALL NO Stainless Steel 300 Series, 304, Series, 15-5PH, 17-4 PH YES Nickel Alloys Inconel 600, 706, 718, 903, Hastelloy YES Titanium 6AL-4V YES Note: Feed and speed recommendations are starting operating parameters. They are only guidelines from which further optimization should take place. Operating parameters are influenced by many machining variables. These variables may cause reductions or increases in feeds and speeds. Additionally, DOC and WOC may need to be revised to optimize the tools performance. PAGE 4 OF 6
5 STRAIGHT RAMPING A Ramp Angle L ramping angle Aº L ap HELICAL RAMPING Pitch HD This chart lists the min and max hole diameters (HD) for interpolating a hole from solid stock. Example: 1. The min. hole dia. that a dia. cutter can interpolate is The max. hole dia. that a dia. cutter can interpolate is The max. hole dia. that a dia. cutter can interpolate while leaving a flat-bottom (no cusp) is HD Min. HD HD w/o Cusp Max Pitch Per Revolution " " " " " " PROGRAMMING TIPS Corner R During programming verify the tool is defined correctly within the CAM system Program corner radius is.094" Maintain the shortest allowable tool length (L/D Ratio) for maximum rigidity Climb cut when possible Utilize favorable stock entry techniques to increase tool life. (Example: Ramping, horizontal arcing and vertical arcing) Un-machined; approx..030 in. PAGE 5 OF 6
6 PROGRAMMING RADIUS Detail Part Corner Description SDXS0904MPR-MM Radius MULTI-PURPOSE Extra strong positive rake face geometry for machining steel and various high-temp alloys. SDXS0904MPR-MR Radius HEAVY-DUTY Strong edge prep for aggressive machining in steel applications. Well-suited to abusive cutting conditions. SDXS0904MPR-MR Radius FLAT TOP, KEEN EDGE Keen edge for machining hi-temp alloys, titaniums and stainless steels. PROGRAMMING TECHNICAL DATA Maximum D5 Maximum DOC Program Corner Radius ID Width Wiper OD Wiper 15G1F-10015X7R G1F-12015X8R G1F-10019S1R G1F-10020S1R G1F-12027E2R G1F-12027E2R G1F-12047E2R G1F-15016E2R G1F-15016E2R G5F-20R G6F-20R G5F-30R G6F-30R G5F-25R MAX. DOC.06 O.D. WIPER PROGRAM CORNER RADIUS.06 WIPER MAX. DIA. ID WIDTH.035 MAX. PLUNGE DEPTH D5 EFF. DIA. Note: Inserts SDXS0904MPR-MR & SDXS0904MPR-MM inserts use the same programming dimensions. There is no change in the outside diameter. PAGE 6 OF 6
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