APOLLO. Variable Helix Corner Radius End Mills. Excellent for Alloy Steel, Nickel Inconel Alloys, Stainless and Carbon Steel
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1 Variable Helix Corner Radius End Mills Excellent for Alloy Steel, Nickel Inconel Alloys, Stainless and Carbon Steel Unequal Flute Design for Chatter Resistance Great for Roughing or Finishing High Performance AlCrN Coating for Wear Resistance Available in 4 and 5 Flute Designs
2 Variable Helix End Mills Excellent for Alloy Steel, Nickel Inconel Alloys, Stainless and Carbon Steel Variable Helix Design for Chatter Resistance 1 End Mill Features & Benefits Unequal flute design for greater chatter resistance Great for roughing and finishing High performance AlCrN coating for tool wear resistance Better performance at higher speeds and feeds Unique honing technology Available in 4 and 5 flute designs 2 Chatter Resistance with Unique Variable Helix Design High Quality Surface Finish without Chattering Unequal Spacing of Teeth Variable Helix α β force varies due to unequal flute width, which prevents periodical vibration during machining α β θ 1 θ 2 Each flute has an optimized helix angle (lead angle θ), which provides excellent anti-vibration benefits with better surface finish θ 1 θ 2 3 High Performance AlCrN Coating Improves Wear and Chipping Resistance Achieve long tool life with a high performance AlCrN coating layer Diameter Loss Comparison (Internal Evaluation) Coating Properties Diameter Loss (mm) Competitor B Hardness [GPa] AlCrN TiCN TiAIN TiN ,000 1,200 0 New Oxidation Temperature [ C] Number of Passes Conditions: n = 305 rpm, Vc = 80 sfm, Vf = 1.8 ipm, D.O.C. ae = 0.500" 0.250" Cutter Ø1.00", Profile, Wet, Workpiece: Inconel 718 Low Oxidation Resistance High 2
3 4 Long Tool Life and Stable Machining Machining Inconel 718 Long Tool Life and Reduced Chatter Edge Condition after Machining (Internal Evaluation) Machining 17-4PH900 (Stainless Steel) Stable Machining with Excellent Wear Resistance Edge Condition after Machining (Internal Evaluation) (Wear 0.016mm) Loss 1.3x Less Loss Competitor A (Wear 0.037mm) (Wear mm) 4.4x Less Competitor A (Wear mm) Average Std. Dev Average Std. Dev Average Std. Dev Average Std. Dev. Diameter Loss (mm) Diameter Loss (mm) Competitor A Conditions: n = 3,201 rpm, Vc = 330 sfm, Vf = 25 ipm, D.O.C. = 0.750" Cutter Ø10mm, Trochoidal, Wet, Workpiece: Inconel Competitor A Conditions: n = 1,280 rpm, Vc = 130 sfm, Vf = 4 ipm, D.O.C. = 0.400" Cutter Ø10mm, Wet, Workpiece: 17-4PH900 Case Studies Block - Inconel 718 Vc = 130 sfm f = ipr D.O.C ", Dry AP (4 Flute - Ø0.5") Automotive - Gray Cast Iron Vc = 400 sfm (n = 2,400 rpm) Vf = ipm D.O.C " ~ 0.197", Wet AP5M (5 Flute - Ø25mm) Margin Wear Competitor C mm mm 8x Tool Life The showed 8 times the tool life of Competitor C when machining Inconel. (User Evaluation) Tool Life Competitor D 2,300 pcs 500 pcs 4.6x Tool Life The used side coolant and showed 4.6 times the tool life of Competitor D using center thru coolant. (User Evaluation) 3
4 End Mills - Inch Sizes 4 Flutes (ØDc) " ~ " Shank " 4 Flute L " ~ " " h6 ØDc ØDs " ~ " " r L Stub Length Dimensions (Inch Size) Dimensions (in) Stock Diameter Shank Diameter Overall Length Length of Cut Corner Radius ØDc ØDs L L1 r AP Þ (1/4) 1/4 2 1/ AP Þ (5/16) 5/16 2 1/ AP Þ (3/8) 3/8 2 5/ AP Þ (1/2) 1/2 2-1/2 5/ AP Þ (5/8) 5/8 3 3/ AP Þ (3/4) 3/ Standard Length Dimensions (Inch Size) Dimensions (in) Stock Diameter Shank Diameter Overall Length Length of Cut Corner Radius ØDc ØDs L L1 r AP Þ (1/8) 1/8 1-1/2 1/ AP Þ (3/16) 3/16 2 5/ AP Þ (1/4) 1/4 2-1/2 3/ AP Þ (5/16) 5/16 2-1/2 13/ AP Þ (3/8) 3/8 2-1/ AP Þ (7/16) 7/16 2-3/ AP Þ (1/2) 1/ AP Þ (5/8) 5/8 3-1/2 1-1/ AP Þ (3/4) 3/ / AP Þ (1) / Long Length Dimensions (Inch Size) Dimensions (in) Stock Diameter Shank Diameter Overall Length Length of Cut Corner Radius ØDc ØDs L L1 r AP Þ (1/4) 1/ / AP Þ (5/16) 5/ / AP Þ (3/8) 3/ / AP Þ (1/2) 1/ AP Þ (5/8) 5/ / AP Þ (3/4) 3/ / L1 dimension refers to the Max. Length of Cut. Þ : U.S. Stock 4
5 End Mills - Metric Sizes 4 Flutes (ØDc) Shank All h10 h6 4 Flute L1 ØDc h12 ØDs h6 r L Stub Length Dimensions (Metric Size) Dimensions (mm) Stock Diameter Shank Diameter Overall Length Length of Cut Corner Radius ØDc h10 ØDs h6 L L1 r AP4M Þ AP4M Þ AP4M Þ AP4M Þ AP4M Þ AP4M Þ AP4M Þ Standard Length Dimensions (Metric Size) Dimensions (mm) Stock Diameter Shank Diameter Overall Length Length of Cut Corner Radius ØDc h10 ØDs h6 L L1 r AP4M Þ AP4M Þ AP4M Þ AP4M Þ AP4M Þ AP4M Þ AP4M Þ AP4M Þ Long Length Dimensions (Metic Size) Dimensions (mm) Stock Diameter Shank Diameter Overall Length Length of Cut Corner Radius ØDc h10 ØDs h6 L L1 r AP4M Þ AP4M Þ AP4M Þ AP4M Þ AP4M Þ AP4M Þ AP4M Þ AP4M Þ AP4M Þ L1 dimension refers to the Max. Length of Cut. Þ : U.S. Stock 5
6 End Mills - Inch / Metric Sizes 5 Flutes (ØDc) " Shank " 5 Flute L " " h6 ØDc ØDs " ~ " " r L Standard Length Dimensions (Inch Size) Dimensions (in) Stock Diameter Shank Diameter Overall Length Length of Cut Corner Radius ØDc ØDs L L1 r AP Þ (1/4) 1/4 2-1/2 3/ AP Þ (3/8) 3/8 2-1/ AP Þ (1/2) 1/ AP Þ (5/8) 5/8 3-1/2 1-1/ AP Þ (3/4) 3/ / AP Þ (1) / L1 dimension refers to the Max. Length of Cut. Þ : U.S. Stock (ØDc) Shank All h10 h6 5 Flute L1 ØDc h10 ØDs h6 r L Standard Length Dimensions (Metric Size) Dimensions (mm) Stock Diameter Shank Diameter Overall Length Length of Cut Corner Radius ØDc h10 ØDs h6 L L1 r AP5M Þ AP5M Þ AP5M Þ AP5M Þ AP5M Þ AP5M Þ AP5M Þ AP5M Þ L1 dimension refers to the Max. Length of Cut. Þ : U.S. Stock 6
7 Recommended Conditions 1st Recommendation 2nd Recommendation Material Property Speed (sfm) Application Ø0.1250" Ø4mm Ø0.2500" Ø6mm Ø0.3125" Ø8mm Diameter / Feed Rate (ipt) Ø0.3750" Ø10mm Ø0.4375"-Ø0.500" Ø12mm-Ø14mm Ø0.6250" Ø16mm Ø0.7500" Ø20mm Ø1.000" Ø25mm Low Carbon Steel <30 HRc <60 ksi <100 ksi Roughing Finishing Slotting Roughing Finishing Slotting Alloy Steel HRc <145 ksi <190 ksi Roughing Finishing Slotting Roughing Finishing Slotting Stainless Steel <130 ksi >130 ksi Roughing Finishing Slotting Roughing Finishing Slotting Cast Iron <8HRC >8HRC Roughing Finishing Slotting Roughing Finishing Slotting Copper Alloy Bronze Brass Roughing Finishing Slotting Roughing Finishing Slotting Heat-Resistant Alloy <130 ksi >130 ksi Roughing Finishing Slotting Roughing Finishing Slotting Titanium Alloy <130 ksi >130 ksi Roughing Finishing Slotting Roughing Finishing Slotting Hardended Steel 55HRC 195 Roughing Finishing Slotting Tool Steel 68HRC 130 Roughing Finishing Slotting Above recommendations are suggested starting parameters. speeds and feed rates may vary according to machining application. 7
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地址 : 中国湖南株洲市天元区黄河南路 Address: Huanghe Southern Road, Tianyuan Zone,Zhuzhou, Hunan Province, China 邮编 (Postcode): 电话 (Tel):
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