Productivity, Creativity & Infinity

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2 Productivity, Creativity & Infinity Nine9 company began in 1994 and with the development of special tools, boring heads and accessories. The Nine9 logo was commissioned in It comes from the Chinese characters meaning long life and durability words which aptly describe all Nine9 tools. 99 is the largest 2 digit number, indicating maximum product endurance. Nine9 tools whilst being special in the indrustry, are standard in our product range. NC Spot Drills, super power drills, boring tools, engraving tools, i-center, NC helix drills, chamfer mill. Those established Nine9 as a market leader and innovator in the cutting tool field.

3 Contents >> Page09 NC Spot Drill Page25 Corner Rounding 37 Page i - Center 48 Page Engraving Tool 62 Page NC Deburring 63 Page Chamfer Mill 69 Page Accessories DC Slim Chuck Extension Bar ISO 20/25 Tool Holder Center Height Adjusting Sleeve Nine9 Cutting Tool & Tool Holders 02

4 Angle Holder Inserts D min. D max. Spotting Chamfering Grooving Engraving Drilling Page NC Spot Drill V V9MT Tmin= V V9MT12T3 Tmin= V082-3/8 V Tmin= V082-5/8 V08212T3 Tmin= N9MT05T1 N9MT Tmin=0.1 Tmin= M5 N9MT Tmin= N9MT11T Tmin=0.1 ( 2 Cutting edges) M8 Tmin=1.0 ( 4 Cutting edges) N9MT CT28 N9MT N9MT11T V V / 14 / WSP / M4~M Nine9 Cutting Tool & Tool Holders

5 Angle Holder Inserts D min. D max. Spotting Chamfering Grooving Engraving Drilling Page Corner Rounding RC RC R0.5 R1.0 R1.0 R3.0 N9MT05/N9MT11..RC (2 Cutting edges) R4.0 R R RC R / 30R / R N9MT1704RC (2 Cutting edges) R1.0 R3.0 N9MT11T3R (4 Cutting edges) 30 arge 45 Chamfering A A N9MT11T308A * *Side grooving 32 Center Drilling / i-center R IC IC DIN332 Form R DIN332 Form A+B IC... ANSI 60 5/64 3/8 PR PR N9MT11T3PR Engraving Tools V V W SW SW ~ X NC Deburring X V04506T1W V06006T1W W06004S N9MT0802 N9MT0802 N9MT05T1 X060A X060A60T X X060A90T Nine9 Cutting Tool & Tool Holders 04

6 Inserts >> Quick Pick Nine9 inserts apply for modern machining by its special geometry which is able to run at higher speed and feed. In addition, the indexable insert eliminates the tool s changing time. Carbide insert with latest coating techology extends tool life dramatically. Nine9-insert helps you to save money and increase productivity. Products Grade Coating Steel P M K N H S Stainless Steel Cast Iron Non- Ferrous Hardened Steel Titanium Up to 56 HRC NC10 TiAIN NC40 TiN NC Spot Drill NC2071 TiN NC9076 DC NC60 Cermet Corner Rounding NC2071 NC9036 TiN DC i-center NC2033 NC5074 TiAIN Helica NC2032 TiAIN NC2071 TiN Engraving NC9031 TiN NC2035 ADURA NC9036 DC Chamfer Mill NC2032 NC9071 AlTiN TiN 05 Nine9 Cutting Tool & Tool Holders Best Suit Possible

7 Features Universal grade for non-ferrous metal, cast iron and stainless steel. General purpose, fully ground cutting edge and relief angle. Universal grade for all unhardened steel, and tool steel up to 1200N/mm². General purpose, fully ground cutting edge and relief angle. Universal grade for all unhardened steel, free cutting steel, tool steel up to 750N/mm² and cast iron. The cutting geometry has been designed to optimize the tool s performance and to use in high speed machining. For non-ferrous material such as aluminum, acrylic, brass, copper, titanium and long cutting chip materials. High positive geometry and sharp edge produces excellent surface finish. For hardened steel up to 56 HRC. Cermet insert reduces heat and low tool wearing at the cutting edge. Universal grade for all unhardened steel and cast iron. The cutting geometry has been designed to optimize the tool s performance. For non-ferrous material, aluminum, acrylic, brass, copper, stainless steel (low carbon contain) and titanium. High positive geometry and sharp edge produces excellent surface finish. For carbon steel, alloy steel, high alloy steel and cast iron. 2 Cutting flutes design same as carbide center drill for high performance speed and feed rate. Helica coating provides a smooth cutting and helps the cutting chip to be removed easily. For all kind of steel from 30~50 HRC, carbon steel, alloy steel and cast iron. TiAIN coating provides a longer tool life. Universal grade for all kind of steel<30 HRC, non-ferrous metal and stainless steel. The cutting geometry of this insert has been designed with strong cutting edge. For non ferrous metal, aluminum, brass, copper, plastic, acrylic and stainless steel. Very sharp edge for shallow engraving. For steel with heat treatment up to 56 HRC. atest ADURA coating to reduce heat and tool wear. For non-ferrous material and titanium. Very sharp edge for shallow engraving. For carbon steel, alloy steel, cast iron and hardened steel up to 56 HRC. Upgraded AITiN coating provides a very long tool life. For non-ferrous metal, aluminum, al-alloy, brass, copper and stainless steel. Very sharp produces excellent surface finish. Nine9 Cutting Tool & Tool Holders 06

8 No Need To Choose Nine9 Does It All! >> Cost Saving Time Saving Highly Efficient ong Tool ife Various inserts can fit on same holder Various Applications Spotting Corner Rounding WSP SW PR CT Page 23 Page 52 Page 41 Page 15 WSP SW PR CT RC CT CT CT CT CT-P60 Re1.0 Re1.5 Re2.0 Re2.5 Re3.0 R Page Nine9 Cutting Tool & Tool Holders

9 A New Drilling Concept! 0.5xD of spotting Many drill manufacturers and suppliers state that their drills start drilling on the solid material. You can look forward to the following benefits when using the NC Spot Drill to drill a spot that is half of the drilling diameter. Drill Benefits >> Higher feed rate. Why? Because the drill is guided at the strongest part of cutting edge. Better center position. Why? Because the spotting is done by a single cutting edge which is out of center, and similar to boring operation. Increased tool life. NC Spot Drill Without Spotting 0.5xD Spotting arger Spotting Better center position! onger tool life! Drill has less position accuracy and diameter tolerance. Best result! Higher speed and feed rate. Better position accuracy and diameter tolerance. onger spotting time! Guided at the weakest corner of drill. Shorter tool life Unstable tool life Various Applications of NC Spot Drill >> Turning Center Fig Applications Multifunctional Cutting Tool A B C D I G E J H F A B C D E F G H I Grooving Helical groove milling Engraving Spot drilling Chamfer turning Face groove milling Internal turning Spot drilling on end surface Internal Chamfering Use on CNC lathes CNC turning centers Machining centers Milling machines SPM machines... J Face grooving Contour Chamfering on Machining Center. 45 and 60 Engraving Tools. Spotting, Grooving, Engraving on Machining Center. Turning, Chamfering, Facing on CNC athes. Cut a Serrated Workpiece. Single Pass Each Direction. Centering on Machining Center by PR Insert. Nine9 Cutting Tool & Tool Holders 08

10 NC Spot Drill >> NC Spot Drill with indexable carbide insert. High efficiency! ow cost! CNC lathes, CNC turning centers and machining centers. Features Spotting produces better hole position and geometrically uniform holes Available shank diameter-ø5, Ø6, Ø10, Ø12, Ø16, Ø20, Ø25mm, Ø3/8, Ø1/2, Ø5/8, Ø1/4", Ø3/4, M5, M6 and M8. One tool will perform multiple applications ong tool life. Each insert has 2 or 4 cutting edges. Suitable for spotting, chamfering, grooving and engraving. 45 / 60 / 82 / 90 / 100 / 120 / 142 angle for different applications. Increase cutting speed with coated carbide inserts. b c d a Machining Center a b c d Engraving Spotting Chamfering Grooving 09

11 A IN ONE!! Spotting Chamfering CNC athes a b c d External and internal chamfering Grooving Centering Facing a Grooving b Engraving c d W Spotting J K I H F G Corner Rounding Multifunctional: D E A C B A I Center Drilling B G Corner rounding C Thread turning D Grooving E Taper turning F V-grooving H Engraving J Face milling K Drilling & milling a groove * Some features produced with a special insert 10

12 60 N9MT11T3P60 Re= P60-NC40 Inserts >> Fully ground spotting insert, for 60 degree spotting and engraving. NC40: Universal grade for all unhardened steel and cast iron. Code Parts No. Coating Grade Dimensions S Re Dmax. Tmax N9MT11T3P60-NC40 TiN P Re S Holder >> A single cutting edge design creates higher precision and position when spotting. Applications: For spotting, engraving, small grooving on milling machines, machining centers. Max.ø6.2 ød Ø16 Code Parts No. Ød Screw Key NS Nm NK-T15 11 Nine9 Cutting Tool & Tool Holders

13 V9MT0802 / V9MT12T3 60 Re=0.4 Re=0.8 Re= NC2071 V9MT0802 NC2071 NC9076 V9MT12T3 Inserts >> 60 degree indexable spotting insert, Dmax 13mm. Special geometry with supporting edges for using in high speed machining. Excellent tool for grooving. Saving machining time! NC2071: Universal grade for all unhardened steel and cast iron. NC9076: For non-ferrous material such as aluminum, al-alloy, titanium brass, copper and long cutting chip metal. Produces excellent surface finish on non-ferrous metal. NC Spot Drill Code Parts No. Coating Grade Dimensions S Re Dmax. Tmax V9MT0802CT NC2071 TiN K20F Re NC2071 TiN K20F V9MT12T3CT S NC9076 DC K20F Holder >> A single cutting edge creates higher precision and position when spotting. Applications: Spotting, engraving, grooving and chamfering on milling machines, machining centers. Spotting, facing on CNC athes. Max.ø13 ød Ø8 Ø16 Code Parts No. Insert Type Ød Screw Key V V9MT NS Nm NK-T V V9MT V-5/8 5/8 100 NS Nm NK-T15 Nine9 Cutting Tool & Tool Holders 12

14 82 V / V08212T3 Re=0.4 Re=0.4 Re=0.8 Re= NC2071 NC9076 NC2071 NC9076 V V08212T3 Inserts >> 82 degree indexable spotting insert, Dmax 14mm (0.551 ) Match the geometry of Amercian standard flat head screw hole. Special geometry with supporting edges for high speed machining. NC2071: Universal grade for all unhardened steel and cast iron. NC9076: For non-ferrous material such as aluminum, al-alloy, titanium brass, copper and long cutting chip metal. Produces excellent surface finish on non-ferrous metal. Code Parts No. Coating Grade Dimensions S Re Dmax. Tmax NC2071 TiN V NC9076 DC K20F Re (0.354 ) 4.8 (0.189 ) NC2071 TiN V08212T NC9076 DC S K20F (0.551 ) 7.5 (0.295 ) Holder >> Special cutting edge design gives higher precision and position when spotting. Applications : Spotting, engraving, grooving and chamfering on milling machines, machining centers. Spotting, facing on CNC athes. Ø3/8 Max.ø0.551 ød Ø5/8 Code Parts No. Insert Type Ød Screw Key V082-3/8 V / V082-5/8 V08212T3 5/8 100 NS Nm NS Nm NK-T8 NK-T15 13 Nine9 Cutting Tool & Tool Holders

15 N9MT05T1 / N9MT Re=0.4 Re=0.2 Re=0.4 Re=0.2 NEW 90 NC2071 NC9076 NC2071 NC9076 N9MT05T1 N9MT0602 Inserts >> Mini spotting drill with indexable insert, low cutting power required. Especially good for Swiss type automatic lathes and CNC lathes. NC2071: Universal grade for all unhardened steel and cast iron. Geometry with supporting edges to stabilize the cutting condition on low power machine. NC Spot Drill NC9076: For non-ferrous material such as aluminum, titanium, brass, copper and stainless steel. Produces excellent surface finish on non-ferrous metal. Code Parts No. Coating Grade Dimensions S Re Dmax. Tmax NC2071 TiN K20F 0.4 N9MT05T1CT Re NC9076 DC K20F NC2071 TiN K20F S 0.4 N9MT0602CT NC9076 DC K20F Holder >> Smallest indexable spotting drill holder. Single cutting edge design gives higher precision when spotting. Applications : Spotting, engraving, and chamfering on milling machines, machining centers. Spotting, facing on CNC athes. 10mm Ø5 Ø6 Ø6 Max.ø8 ød Ø8 Code Parts No. Insert Type Ød Screw Key N9MT NS Nm NK-T N9MT Note: is carbide shank holder. NS Nm NK-T7 Nine9 Cutting Tool & Tool Holders 14

16 90 N9MT Re=0.4 Re=0.8 Re=0.4 Re=0.8 Re= NC40 NC10 H-NC40 H-NC9076 Inserts >> NC40: General purpose, universal grade for all unhardened steel. Each insert has 4 cutting edges. NC10: High positive angle and fully ground cutting edge and relief angle. Universal grade for non-ferrous metal, cast iron and stainless steel. Each insert has 4 cutting edges. H-NC40: Best choice for spotting application. Special geometry with supporting edges for use in high speed machining. Universal grade for all kind of steel and cast iron. H-NC9076: High positive geometry and sharp edge. For non-ferrous material such as aluminum, titanium, brass, copper and long cutting chip metal. Produces excellent surface finish on non-ferrous metal. Dimensions Code Parts No. Coating Grade S Re N9MT080208CT NC40 TiN K20F NC40 TiN N9MT080204CT K20F NC10 TiAlN H-NC40 TiN N9MT0802CT2T K20F H-NC9076 DC Holder >> Single cutting edge design gives higher precision when spotting. Applications : Spotting, engraving, grooving and chamfering on milling machines, machining centers. Spotting, facing, turning on CNC athes. Re S Dmax. Tmax M5 M6 Max.ø10 ød ød Ø10 Ø3/8 Code Parts No. Ød Screw Key S /8 3/ M5 M M6 M6 25 Note: with side lock flat on shank. Nine9 extension bar for M5,M6 screw fit holder, see page 69. NS Nm NK-T8 15 Nine9 Cutting Tool & Tool Holders

17 N9MT Single Set >> User friendly, each set is fitted with one complimentary insert. Code Parts No. Ød Total ength Insert fitted Dmax. Tmax S N9MT080208CT-NC NC Spot Drill SA N9MT080204CT-NC Starter Package >> Selected package for starter who wants to try NC Spot Drill. Included one insert on tool holder and five inserts in the pocket. Total 6 inserts are equal to 24 spot drills. Code Parts No. Ød Insert included Content ME6 10 N9MT080208CT-NC ME6A 10 N9MT080204CT-NC10 1 tool holder + 6 inserts + 1 key IN6 3/8 N9MT080208CT-NC IN6A 3/8 N9MT080204CT-NC10 Comparison >> Tool Benefit analysis 24 spot drills inserts inserts 12 inserts 24 inserts 24 spot drills 48 spot drills 96 spot drills Note: N9MT080201W Engraving, see page NC40 NC40 NC10 Nine9 Cutting Tool & Tool Holders 16

18 90 N9MT11T3 90 Re=0.8 Re=(0.3) Re=0.8 Re=0.8 Re= NC40 NC10 NC60 H-NC40 H-NC9076 Inserts >> NC40: Wiper design, universal grade for all unhardened steel. Each insert has 4 cutting edges. NC10: High positive angle and fully ground cutting edge and relief angle. Universal grade for non-ferrous metal, cast iron and stainless steel. Each insert has 4 cutting edges. NC60: Wiper design cermet insert, for hardened steel up to 56 HRC. Each insert has 4 cutting edges. H-NC40: Best choice for spotting application. Special geometry with supporting edges for use in high speed machining. Universal grade for all kind of steel and cast iron. H-NC9076: High positive geometry and sharp edge. For non-ferrous material such as aluminum, titanium, brass, copper and long cutting chip metal. Produces excellent surface finish on non-ferrous metal. NC40 / Wiper design / NC60 Code Parts No. Coating Grade Dimensions S Re NC40 TiN P N9MT11T3CT NC10 TiAlN K10F (0.3) Re Dmax. Tmax NC60 CERMET H-NC40 TiN K20F 0.8 N9MT11T3CT2T H-NC9076 DC K20F 0.8 S Holder >> Single cutting edge design gives higher precision when spotting. Applications : Spotting, engraving, grooving and chamfering on milling machines, machining centers. Spotting, facing on CNC athes. Max.ø14 ød ød M8 Ø16 Code Parts No. Ød Screw Key /2 1/ /8 5/ M8 M8 30 Note: Nine9 extension bar for M8 screw fit holder, see page 69. NS Nm NK-T15 17 Nine9 Cutting Tool & Tool Holders

19 N9MT11T Single Set >> User friendly, each set is fitted with one complimentary insert. Code Parts No. Ød Total ength Insert fitted Dmax. Tmax S N9MT11T3CT-NC SA N9MT11T3CT-NC NC Spot Drill S N9MT11T3CT-NC SA N9MT11T3CT-NC /8-02S N9MT11T3CT-NC / /8-02SA N9MT11T3CT-NC Starter Package >> Selected package for starter who wants to try NC Spot Drill. Included one insert on tool holder and five inserts in the pocket. Total 6 inserts are equal to 24 spot drills. Code Parts No. Ød Insert included Content ME6 N9MT11T3CT-NC ME6A N9MT11T3CT-NC10 1 tool holder + 6 inserts + 1 key ME6 N9MT11T3CT-NC ME6A N9MT11T3CT-NC IN6 N9MT11T3CT-NC40 5/ IN6A N9MT11T3CT-NC10 Comparison >> Tool Benefit analysis 24 spot drills inserts inserts 12 inserts 24 inserts 24 spot drills 48 spot drills 96 spot drills Nine9 Cutting Tool & Tool Holders 18

20 90 N9MT1704 Re= NC2071 Inserts >> 90 degree indexable spot drill insert, Dmax 22mm. NC2071 : High positive geometry, fully ground cutting edge and relief angle. Universal grade for all unhardened steel and cast iron. Code Parts No. Coating Grade Dimensions S Re Dmax. Tmax. Re N9MT1704CT-NC2071 TiN K20F S Holder >> Single cutting edge design gives high precision when spotting. Applications : Spotting, engraving, grooving and chamfering on milling machines, machining centers. Spotting, facing on CNC athes. Ø20 Max.ø22 ød Code Parts No. Ød Screw Key NS Nm NK-T20 19 Nine9 Cutting Tool & Tool Holders

21 N9MT NC40 Inserts >> For spotting diameter up to 25mm. Fully ground cutting edge and relief angle. NC40: Universal grade for carbon steel, alloy steel and cast iron. Each insert has 3 cutting edges. NC Spot Drill Code Parts No. Coating Grade Dimensions S Re Dmax. Tmax N9MT220408CT-NC40 TiN P S Holder >> arge spotting diameter with indexable insert. Single cutting edge design gives high precision when spotting. Applications : spotting and chamfering on milling machine, machining centers. Ø25 Max.ø25 min.ø5.16 ød 30 Code Parts No. Ød Screw Key CT CT NS Nm NK-T15 Nine9 Cutting Tool & Tool Holders 20

22 N9MT11T3CT2T-H Re=0.8 Re= H-NC40 H-NC ~140 For aircraft 100 normal rivet hole and screw hole. For spotting before drilling by 118 point angle drill. 60 chamfering. For spotting before drilling by 135 ~140 point angle high performance drill. Inserts >> H-NC40: Universal grade for all kind of steel and cast iron. H-NC9076: High positive geometry and sharp edge. For non-ferrous material such as aluminum, titanium, brass, copper and long cutting chip metal. Produces excellent surface finish when chamfering non-ferrous metal. 2 edge insert Must load correctly Dimensions Code Parts No. Coating Grade S Re H-NC40 TiN N9MT11T3CT2T K20F H-NC9076 DC Re S Holder >> Indexable insert spotting drill holders for 100 /120 /142 spotting. Spotting produces better hole position and geometrically uniform holes. Increase tool life of the next drilling operation. Ø20 Ø20; Ø3/4 ød Ø20; Ø3/4 Code Parts No. Angle Ød Screw / Key Dmax. Tmax NS Nm / / NK-T / / Nine9 Cutting Tool & Tool Holders

23 V14208 / V Re=0.8 Re= V NC2071 V NC2071 Inserts >> For spotting before drilling by point angle high performance drill. 142 degree indexable spotting drills. Dmax 32mm. NC2071: High positive geometry, fully ground cutting edge and relief angle. Universal grade for all unhardened steel and cast iron ~140 NC Spot Drill Code Parts No. Coating Grade Dimensions S Re Dmax. Tmax V NC2071 TiN K20F V NC2071 S Re Holder >> Using spotting first may increase higher speed and feed rate of the after drills. Extend your drill life with 142 spotting. Reduce your drilling cost. Higher accuracy of positioning and diameter tolerance! Ø16 Max.ø32 ød Ø25 Code Parts No. Insert Type Ød Screw Key V V V V NS Nm NS Nm NK-T9 NK-T20 Nine9 Cutting Tool & Tool Holders 22

24 WSP Spotting New Geometry of Spotting Tool NC2033 Combined spotting and chamfering >> Reduces process to one operation. Shortens cycle time. Use to spot prior to drilling with high performance drills for higher accuracy of hole position. Good support spotting process for round parts. 1 process provides 2 applications 90 Chamfering 142 Spot Drilling WSP Spotting 2 in Inserts >> NC2033: Fully ground cutting edge and relief angle. Universal grade for steel and cast iron. Code Parts No. Coating Grade Thread Size D1±0.05 * D2 2 Dmax. Tmax N9MT0802M04C-NC2033 M4x N9MT0802M05C-NC2033 TiAlN K20F M5x N9MT0802M06C-NC2033 M6x N9MT11T3M08C-NC2033 M8x TiAlN K20F N9MT11T3M10C-NC2033 M10x N9MT11T3UNC25-NC2033 D1 D2 1/4-20 UNC N9MT11T3UNC31-NC2033 TiAlN K20F 5/16-18 UNC N9MT11T3UNC38-NC2033 3/8-16 UNC N9MT1704M12C-NC2033 M12x N9MT1704M14C-NC2033 TiAlN K20F M14x N9MT1704M16C-NC2033 M16x Note: D1 refer to the Tap Pre-drilling sizes. * Technical information, please refer to page 35. * 23 Nine9 Cutting Tool & Tool Holders

25 WSP Spotting New Geometry of Spotting Tool Holder >> Utilizes standard NC Spot Drill holders. Holders and inserts are interchangeable. Applications: Spotting, grooving and chamfering. ød Ø10 Ø16 Ø20 Ø3/8 Ø5/8 Ø3/4 NC Spot Drill Code Parts No. Ød Insert Type Thread Size Screw Key /8 3/8 N9MT0802 M4~M ±0.29 NS Nm NK-T M8~M10 N9MT11T /8 5/8 1/4~3/8 UNC 97.55±0.55 NS Nm NK-T /4 3/4" N9MT1704 M12~M ±0.64 NS Nm NK-T20 Example >> The recommended chamfering is 5% of the nominal diameter of the thread, for example 6.3 mm for M6 thread. If you need larger chamfer, it can be calculated the required depth of spotting. (see page 35) Drilled hole for M6 M6+5% Chamfering M6+1mm Chamfering M6 M6 Comparison >> Carbide Step Drill Spotting + Drill WSP Spotting + Drill Tool cost is high Shorter tool life Can't drill directly from solid on round parts. Bad position accuracy. onger drilling time Guided at the weakest corner of drill Shorter tool life Shorter drilling time Guided at the strongest corner of drill onger tool life Also for chamfering or grooving application 90 Drilling depth 145 Drilling depth Nine9 Cutting Tool & Tool Holders 24

26 Corner Rounding >> Type of RC Various corner radius inserts can fit on same holder Carbide insert can stand very long tool life Produces smooth and excellent surface finish on workpiece. Features RC Combination corner rounding and 45 chamfering application on same insert. Higher cutting speed and feed rate. Very small X offset, good for contour chamfering. Utilizes standard NC Spot Drill holders , & Corner Rounding Circular Corner Rounding c a b b a Applications a b c Radius 0.5 Radius 1.0 Radius Nine9 Cutting Tool & Tool Holders

27 N9MT05T1RC RC RC0.5~RC1.0 All are interchangeable on same holder NC2071 NC9036 Inserts >> Various corner radius inserts can fit on same holder. Very small X offset 1.25mm for radius 0.5, the small x offset allows for profiling in small corners. NC2071: Universal grade for all unhardened steel and cast iron. Inserts are CNC ground for precision radius location. R Z Y Corner Rounding NC9036: For non-ferrous material such as aluminum, acrylic, titanium, brass, copper and stainless steel. High positive geometry and sharp edge produces excellent surface finish. X Insert Radius Code Parts No. Coating Grade offset Dimensions X Y Z S w NC2071 TiN N9MT05T1RC NC9036 DC K20F NC2071 TiN N9MT05T1RC NC9036 DC K20F S NC2071 TiN N9MT05T1RC NC9036 DC K20F Holder >> For corner rounding using NC Spot Drill shank. Ø5 Ø6 Max.ø6 ød Ø6 Code Parts No. Ød Screw Key * is carbide shank holder NS Nm NK-T6 Nine9 Cutting Tool & Tool Holders 26

28 RC N9MT11T3RC RC1.0~RC3.0 All are interchangeable on same holder NC40 NC9036 Inserts >> Higher cutting speed and feed rate. Combination corner rounding and 45 chamfering application on same insert. Various corner radius inserts can fit on same holder. NC40: Universal grade for all unhardened steel and cast iron. Inserts are CNC ground for precision radius location. NC9036: For non-ferrous material such as aluminum, acrylic, titanium, brass, copper and stainless steel. High positive geometry and sharp edge produces excellent surface finish. Insert Radius /64 1/32 1/16 3/32 1/8 offset Dimensions Code Parts No. Coating Grade X Y Z S NC40 TiN N9MT11T3RC NC9036 DC K20F NC40 TiN N9MT11T3RC NC9036 DC K20F NC40 TiN N9MT11T3RC NC9036 DC K20F NC40 TiN N9MT11T3RC NC9036 DC K20F NC40 TiN N9MT11T3RC NC9036 DC K20F N9MT11T3RC1/64 NC40 TiN S K20F NC9036 DC N9MT11T3RC1/32 NC40 TiN NC9036 DC K20F N9MT11T3RC1/16 NC40 TiN NC9036 DC K20F N9MT11T3RC3/32 NC40 TiN NC9036 DC K20F N9MT11T3RC 1/8 NC40 TiN NC9036 DC K20F Holder >> For corner rounding using NC Spot Drill shank. R X Z Y Code Parts No. Ød Screw/ Key ød /2 1/ /8 5/ NS Nm NK-T15 Corner radius Ø12, Ø16 27 Nine9 Cutting Tool & Tool Holders

29 N9MT1704RC RC RC4.0~RC6.0 All are interchangeable on same holder NC2071 NC9036 Inserts >> Higher cutting speed and feed rate. Combination corner rounding and 45 chamfering application on same insert. Various corner radius inserts can fit on same holder. NC2071: Universal grade for all unhardened steel and cast iron. Inserts are CNC ground for precision radius location. R Corner Rounding NC9036: For non-ferrous material such as aluminum, acrylic, titanium, brass, copper and stainless steel. High positive geometry and sharp edge produces excellent surface finish. X Z Y Corner radius(r) Code Parts No. Coating Grade offset Dimensions X Y Z S NC2071 TiN N9MT1704RC NC9036 DC K20F NC2071 TiN N9MT1704RC NC9036 DC K20F S NC2071 TiN N9MT1704RC NC9036 DC K20F Holder >> For corner rounding using NC Spot Drill shank. Good for small work pieces, which need large corner rounding. Ø20, Ø25 ød Corner radius Code Parts No. Ød Screw Key NS Nm NK-T20 Nine9 Cutting Tool & Tool Holders 28

30 Corner Rounding >> Type of R Various corner radius inserts can fit on same holder Carbide insert can stand very long tool life Produces smooth and excellent surface finish on workpiece. Features R Each insert has 4 cutting edges. R1.0 ~ R3.0 inserts are interchangeable on same holder. For front and back chamfering. Tool offset can be set after measuring tool length by tool presetter or Z-Zero Setter. Inserts are CNC ground for precision radius and location. Optimizes the tool performance and reduces the cutting time. Front & Back Corner Rounding Back Circular Corner Rounding 29 Nine9 Cutting Tool & Tool Holders

31 N9MT11T3R R R1.0~R3.0 All are interchangeable on same holder R1.0 R1.5 R2.0 R2.5 R3.0 Inserts >> For front and back corner rounding. Various corner radius inserts can fit on same holder. Coated carbide inserts for excellent tool life. Each insert has 4 cutting edges. NC2071: Universal grade for all unhardened steel and cast iron. Inserts are CNC ground for precision radius location. Corner Rounding-R Corner radius(r) Code Parts No. Coating Grade Dimensions S N9MT11T3R10-NC2071 TiN P N9MT11T3R15-NC2071 TiN P35 R N9MT11T3R20-NC2071 TiN P S N9MT11T3R25-NC2071 TiN P N9MT11T3R30-NC2071 TiN P35 Holder >> Center of radius of each tool is dedicated. Tool offset can be set after measuring tool length by tool presetter or Z-Zero Setter. Ø16 Ø16 ød Ø25 Code Parts No. Ød Z Screw Key R R R NS Nm NK-T15 More >> Also can fit with N9MT11T308A inserts for front and back chamfering. (Please see page 32) Nine9 Cutting Tool & Tool Holders 30

32 R N9MT11T3R Back Corner rounding Cutting Position >> R 100 * R X E X E E2 X2 16 Y R Z Y R Z Z2 * R 150 Y2 40 X E E2 X R & R For front and back corner rounding. * Eliminates 2nd operation or deburring time. * Y R Z Z2 Y2 Insert Radius Holder Front Chamfering Back Chamfering E X Y Z E2 X2 Y2 Z2 Z R R R R R R R R R R R R R R R R R R R R Nine9 Cutting Tool & Tool Holders

33 N9MT11T308A 45 Chamfering Tool 308 A Re=0.8 Re=0.8 Re= NC40 NC10 NC60 Inserts >> NC40: General purpose, universal grade for all unhardened steel. Each insert has 4 cutting edges. NC10: High positive angle and fully ground cutting edge and relief angle. Universal grade for Al, Al-alloy, non-ferrous metal, cast iron and stainless steel. Each insert has 4 cutting edges. NC60: Cermet insert, for hardened steel up to 56 HRC. Each insert has 4 cutting edges. Corner Rounding-A Code Parts No. Coating Grade NC40 TiN P N9MT11T308A NC10 TiAN K10F Re Dimensions S Re NC60 Cermet S Holder >> can be applied for machining back chamfering and side grooving. Max.ø18 min.ø ød Ø Max.ø28 min.ø Ø20 ød Code Parts No. Insert type Chamfering Ød 1 2 Z Screw / Key Ø6-Ø NS N9MT11T308A 2.5 Nm Ø16-Ø NK-T15 Example >> 1 Action Max. 65mm C ø External and internal chamfering 2 Side chamfering 3 Side grooving C For back chamfering Max. 2mm Min.diameter for shift ø24mm. 4 4 Back chamfering Nine9 Cutting Tool & Tool Holders 32

34 Cutting Data Diameter / Depth Chart and Speed / Feed Rate Calculation of NC Spot Drill Sectional view of Chamfering (for a = 90 only) d α t Minimum 1 mm (0.04 ) Diameter of Spotting d Sectional view of Spotting & Engraving d α t Minimum 1 mm (0.04 ) NC40 / NC60 d α t Other grade Depth of Spotting t Instruction of Use >> 1. From Spot diameter d to get drill depth t. 2. Point angle α is determined by which tool holder you use. 3. From d draw a horizontal line to get intersection of the line by point angle α. 4. From the intersection draw a vertical line to the bottom to have depth of spotting t. t is the drill depth of the NC program. 5. The sectional view of spotting will depend on the shape of insert, NC40 and other grades of inserts have different sectional view. 6. For chamfering, do not use tip of insert, 1mm(0.04 ) minimum clearance is required for a smooth surface finish. Calculate spindle speed and feed rate >> 1. Using your d value and cutting speed Vc from the data sheet, calculate spindle speed S (RPM). 2. F feed rate per minute F = f x S = RPM x IPR Metric Inch S = F = S x f Vc X 1000 X d d = S = Vc = f = diameter -mm Spindle Speed -r.p.m. Cutting Speed -m/min. mm/rev. (3.82xSFM) S = d F = fxs d = diameter-inch S = Spindle Speed-r.p.m. SFM = f = IPR = inch/rev. Surface Speed-ft./min. Vc (m/min.) x 3.28 F = mm/min. F = inch/min. 33 Nine9 Cutting Tool & Tool Holders

35 Cutting Data N9MT-CT >> Insert Multi-function Determine spindle speed and feed rate: Choose spotting depth to decide spotting diameter according to the Diameter/Depth chart on page 33. The spindle speed should be calculated by the maximum diameter of spotting, chamfering and grooving. Spotting Work Material Vc (m/min) f (mm/rev.) Grade of Insert Carbon Steel 150~ ~0.10 NC40, NC2071 Alloy Steel 100~ ~0.08 NC40, NC2071 Stainless Steel 65~ ~0.06 NC10, NC60, NC40, NC2071 Cast iron ~0.10 NC40, NC10, NC2071 Non-Ferrous Metal (Al, Cu) 150~ ~0.10 NC10, NC9076, NC2071 Ti, Ti-alloy 40~ ~0.08 NC9076 Hardened steel 40~56 HRC 30~ ~0.08 NC60 * For technical construction reasons, the insert is not located on the center of the holder. * Inserts with supporting edges can increase feed rate 50%. Chamfering Work Material Vc (m/min) f (mm/rev.) Grade of Insert Carbon Steel 150~ ~0.24 NC40, NC2071 Alloy Steel 100~ ~0.20 NC40, NC2071 Stainless Steel 65~ ~0.20 NC10, NC60, NC40, NC2071 Cast iron ~0.25 NC40, NC10, NC2071 Non-Ferrous Metal (Al, Cu) 150~ ~0.25 NC10, NC9076, NC2071 Ti, Ti-alloy 40~ ~0.08 NC9076 Hardened steel 40~56 HRC 30~ ~0.08 NC60 Grooving Work Material Vc (m/min) f (mm/rev.) Grade of Insert Carbon Steel 150~ ~0.10 NC40, NC2071 Alloy Steel 100~ ~0.08 NC40, NC2071 Stainless Steel 65~ ~0.06 NC10, NC60, NC40, NC2071 Cast iron 80~ ~0.08 NC40, NC10, NC2071 Non-Ferrous Metal (Al, Cu) 150~ ~0.08 NC10, NC9076, NC2071 Ti, Ti-alloy 40~ ~0.08 NC9076 Hardened steel 40~56 HRC 30~ ~0.08 NC60 Nine9 Cutting Tool & Tool Holders 34

36 Cutting Data WSP Spotting >> W Spotting WSP spotting Formula P req. = Dreq. x P P = distance of theoretical intersection point to tip of insert. 0.5 = fixed factor for calculation req. = required drilling depth Dreq. = required diameter req. Dreq. M4 M5 M6 M8 M10 M12 M14 M16 1/4-20 UNC 5/16-18 UNC 3/8-16 UNC P = WSP spotting Work Material Vc (m/min) f (mm/rev.) Carbon Steel 150 ~ ~ 0.15 Alloy Steel 120 ~ ~ 0.10 Stainless Steel 80 ~ ~ 0.08 Cast iron 100 ~ ~ 0.10 N9MT-RC Insert >> Corner Rounding Determine spindle speed and feed: To decide running speed of the tools and feed rate, please calculate spindle speed and feed rate according to the following formula and cutting data: Corner Rounding Calculate spindle speed d = 2 x X mm d = X = diameter of the tool for calculation purpose tool radius offset (ref. page 26~28 for RC inserts) Center of insert S = Vc x 1000 d x r.p.m. Vc = S = Cutting Speed -m/min. Spindle Speed -r.p.m. F = S x f mm/min. F = f = mm/min. mm/rev. Center of holder X Y Calculate tool length offest on machining center T = T -Y, H = X X = tool radius offset (ref. page 26~28 for RC inserts) Y = distance to the center of radius. (ref. page 26~28 for RC inserts) T = tool length T = tool length offset. H = tool radius offset RC Insert Work Material Vc (m/min) f (mm/rev.) Grade of Insert Carbon Steel 150~ ~0.10 NC40, NC2071 Alloy steel 100~ ~0.10 NC40, NC2071 High alloy steel 80~ ~0.08 NC40, NC2071 Stainless Steel 65~ ~0.10 NC9036 Cast iron 150~ ~0.10 NC40, NC2071 Aluminum, AI-alloy Si < 12% 150~ ~0.10 NC9036 Al-alloy Si >12% 100~ ~0.10 NC9036 Cu 200~ ~0.10 NC9036 Brass and Bronze 150~ ~0.10 NC Nine9 Cutting Tool & Tool Holders

37 Cutting Data N9MT-R Insert >> Corner Rounding (4 cutting edges) R Insert Work Material Vc (m/min) f (mm/rev.) Grade of Insert Carbon Steel 150~ ~0.10 NC2071 Alloy steel 100~ ~0.08 NC2071 High alloy steel 60~ ~0.06 NC2071 Cast iron 150~ ~0.10 NC2071 A Insert >> 45 Chamfering 45 Chamfering Formula α = point angle 90 d S = Vc X 1000 d X r.p.m. d = Vc = effective diameter cutting speed-m/min.or ft/min. F = S x f mm/min. S = Spindle speed f = feed per rev.-mm/rev. 45 Chamfering Work Material Vc (m/min) f (mm/rev.) Grade of Insert Carbon Steel ~0.10 NC40 Alloy Steel ~0.08 NC40 High alloy steel ~0.06 NC40 Stainless Steel ~0.06 NC10 Cast iron ~0.10 NC10, NC40 Aluminum, AI-alloy Si < 12% ~0.10 NC10 Al-alloy Si >12% ~0.10 NC10 Cu ~0.10 NC10 Brass and Bronze ~0.10 NC10 Hardened steel 40~56 HRC ~0.10 NC60 Nine9 Cutting Tool & Tool Holders 36

38 DC Slim Chuck Extension Adaptor >> DC-E Collet 45 Engraving Tool 60 Engraving Tool Spotting 90 Engraving Tool D1 D D1 D 1 * Stop Nut Parts No. Type of Holder d 1 ød D1 θ Collet Back Stop Hexagon Stop Screw Screw Key Nut ST10-DC4-90 2~ M4 * TP-M8 DC ~ ST12-DC ~ M4 * 85 OP-M ST12-DC ~ ST16-DC ~ DC6 M5 * 100 OP-M ~ ST20-DC ~ M5 * 100 OP-M10 -- DC-E Collet >> M5 * ST25-DC ~ M5 * 100 OP-M ~ ST20-DC ~ DC8 M6 * 120 OP-M ~ The design of DC-E collets is emphasized on increasing the clamping force of end mills. TP-M ST25-DC ~ DC10 M8 * 150 OP-M ~ Stop nut is applied when clamping and unclamping tools. * 1 ød ød 4D Type DC-4E DC-6E DC-8E DC-10E D DC4-E DC6-E DC8-E DC10-E Parts No. Size(mm) Parts No. Size(mm) Parts No. Size(mm) Parts No. Size(mm) Extension Bar For NC Spot Drill Solid Carbide Extension Bar >> TiN coated to identify the efficient length. NC Spot Drill M6 (P.15) M8 (P.17) Order No. Parts No. ØD T M W BC12-100M06W M6xP W BC14-120M08W M8xP W BC16-150M08W M8xP

39 ISO 20/25 Tool Holder for Engraving Machine Tool Holder >> Runout: 0.01mm (4xD). Max. speed: 50,000 r.p.m. Applied with pull stud and nut. G Taper Shank Parts No. Type D1 D2 D3 D G Collet Pull Stud Clamping Nut ISO ISO20 ER16-R M8 ER16 ISO20-D CN-ER16R d D1 D2 D3 D ISO ISO25 ER20-R M8 ER20 ISO25- CN-ER20R Pull Stud >> Parts No. Type 1 2 D D1 D2 D3 θ G SW ISO20-D M ISO M8 9 SW θ ISO25-D M8 11 G D3 D2 D1 D ISO M Clamping Nut >> Spring Collet >> Concentricity (0.01mm) Parts No. Type D H G Parts No: XX Parts No: XX CN-ER16R M19X1.0P CN-ER20R M25X1.5P H Size Range ER16-3* 3-2 ER ER ER ER Size Range ER ER ER ER ER Accessories G D ER ER ER * Ordering example ER16-3: AA ER ER ER20-10* 10-9 ER ER ER * Ordering example ER20-10: AA 70

40 You will be interested to know the whole range of Nine9 tools.

41 The Winner is not necessarily the one who runs the fastest but the one who holds on to the last

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43 *Subject to change without notice. Copy right reserved Cat No.:NNS :2000 GC