Internal Grooving Application Added for ISCAR s Indexable Multifunction Tools
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1 JANUARY Page 1 / 7 Internal Grooving Application Added for ISCAR s Indexable Multifunction Tools
2 JANUARY Page 2 / 7 Highlights ISCAR is introducing new tools which can carry the current multifunction XCMT-MF inserts and new XCMT-MG inserts for internal grooving applications. ISCAR s very popular multifunction DR-MF tools family is being upgraded by new DRG-MF tools which can carry the XCMT-MF inserts and also a new insert type, XCMT-MG, designed for internal grooving. Click Link to See Short Video The new tools and inserts extend the application range of the current DR-MF tools by adding a grooving capability to drilling, internal turning/boring, external turning, and face turning applications. The new DRG-MF tools differ from the current DR-MF tools by a new pocket design, which features a rear groove intended to accommodate the second cutting edge. DR-MF DRG-MF NEW
3 JANUARY Page 3 / 7 The new XCMT-MG inserts with two cutting edges are made from grade IC808G, which is a submicron substrate TiAlN multilayer coating. This coating provides a high degree of reliability for cutting operations and a most competitive long edge life. The new grooving inserts can be used only on right-hand tools. The new tools further enhance the reduction of customer inventory costs. Like the current same size DR-MF tools, the new tools can carry the XCMT-MF inserts. In addition, they feature identical major dimensions and cover all the same applications. Therefore, ISCAR will consider phasing-out the DR-MF tool in the future. Click Link to See Short Video
4 JANUARY Page 4 / 7 DRG-MF Multifunction Drilling, Boring, Facing, External Turning and Internal Grooving Tools D Th d L L1 L4 ±0.05 f ±0.05 Dmin Right-hand shown Designation D D min f L L1 L4 d Th Insert DRG-MF-10R/L-2.25D-12A G 1/16 XCMT DRG-MF-12R/L-2.25D-16A G 1/8 XCMT DRG-MF-14R/L-2.25D-16A G 1/8 XCMT DRG-MF-16R/L-2.25D-20A G 1/8 XCMT DRG-MF-20R/L-2.25D-25A G 1/8 XCMT DRG-MF-25R/L-2.25D-32A G 1/8 XCMT DRG-MF-32R/L-2.25D-40A G 1/8 XCMT In non-rotating applications, hole diameter can be adjusted within the specified range by shifting drill's center line along machine's X-axis. The tools feature internal coolant holes. Spare Parts Designation Screw Key DRG-MF-10R/L-2.25D-12A-05 SR 20038/HG-P IP-6/5 DRG-MF-12R/L-2.25D-16A-06 SR 22052/HG-P IP-7/5 DRG-MF-14R/L-2.25D-16A-07 SR 25064/HG-P IP-8/5 DRG-MF-16R/L-2.25D-20A-08 SR 30070/HG-P IP-9/151 DRG-MF-20R/L-2.25D-25A-10 SR 35088/HG-P IP-10/151 DRG-MF-25R/L-2.25D-32A-13 SR 45A100I/HG IP-20/51 DRG-MF-32R/L-2.25D-40A-17 SR 45A100I/HG IP-20/51
5 JANUARY Page 5 / 7 XCMT-MG Two Cutting Edged Internal Grooving Inserts, for DR-MF Multifunction Tools R W Tmax-r S 7 Dimensions Recommended Machining Data f turn f groove Designation W ±0.02 Tmax-r R S (mm/rev) (mm/rev) XCMT 05R MG l XCMT 06R MG l XCMT 07R MG l XCMT 08R MG l XCMT 10R MG l XCMT 13R MG l XCMT 17R MG l IC808G Typical Applications External External Internal Internal
6 JANUARY Page 6 / 7 XCMT-MF Inserts for DR-MF Multifunction Tools, Two Cutting Edges, for Hard Materials and Interrupted Cut 83.5 S XCMT R-MF 83.5 S º di di R l 7 R l 7 Dimensions Designation di l S R XCMT L-MF l XCMT R-MF l XCMT MF l XCMT MF l XCMT MF l XCMT MF l XCMT 10T304-MF l XCMT 10T308-MF l XCMT MF l XCMT MF l XCMT MF l IC908
7 JANUARY Page 7 / 7 Recommended Cutting Conditions for XCMT-MF Inserts Cutting speed (Vc) Workpiece Materials Material No. VDI 3323 Hardness (BHN) Cutting speed: Vc (m/min) for IC908 Drilling Turning & Boring Low carbon steel ( 0.25% C) 1 ~ Carbon steel ( 0.25% C) Low alloy steel 6 ~ Medium alloy steel High alloy steel 8, Martensitic stainless steel Austenitic stainless steel Grey cast iron 17, Ductile cast iron 15, Aluminum alloy Copper alloy Machining Type Insert Cutting parameters are for 2.25xD steel shank. Internal coolant supply is recommended. Cutting Conditions ap (mm) f (mm/rev) XCMT External Turning 0.6 ( ) 0.05 ( ) Drilling ( ) External Turning 0.8 ( ) 0.08 ( ) XCMT Face Turning 0.6 ( ) 0.06 ( ) Drilling ( ) External Turning 1.0 ( ) 0.10 ( ) XCMT Face Turning 0.8 ( ) 0.07 ( ) Drilling ( ) External Turning 1.3 ( ) 0.12 ( ) XCMT Face Turning 1.0 ( ) 0.10 ( ) Drilling ( ) Face Turning 1.5 ( ) 0.14 ( ) XCMT External Turning 1.2 ( ) 0.12 ( ) Drilling ( ) XCMT 10T304 External Turning 1.8 ( ) 0.12 ( ) XCMT 10T308 External Turning 1.8 ( ) 0.20 ( ) XCMT External Turning 2.0 ( ) 0.15 ( ) XCMT External Turning 2.0 ( ) 0.20 ( ) XCMT External Turning 3.0 ( ) 0.22 ( )
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