Indexable Center Drill
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- Gerard Goodwin
- 5 years ago
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1 i-center indexable center drill (patent pending) First Indexable center drill in the world. Shortens set up time and center drilling time. Increases tool life which reduces tooling cost. Special forms are possible. Indexable Center Drill Highly Efficient Tools No Re-setting, No Resharpening Time Saving Long Tool Life Improve Your Process Performance Coolant supply from center Big chip fl ow area 1
2 The i-center is a trademark of Nine9, the developer of the first indexable center drill. For the first time, Nine9 s i-center patent-pending design provides the benefit of solid carbide cutting parameters while delivering - High Speed, High Feed Rate i - Center High performance speed and feed can be reached thanks to the special ground insert and ridged holder design. For example, for drilling ø3.15mm hole on alloy steel, running at 6 r.p.m. and feed rate 6 mm/min. (.1mm/rev.) Application on turning machine. Insert type no need to reset the tool length when changing. Easy Tool Length Setting The axial position accuracy of the insert is.5 mm(.2 ). It is not necessary to reset the tool length when changing insert or cutting edge. Excellent Repeatability The insert is positioned by two locating pins and clamped by one insert screw at the center. The positioning repeatability of the insert is within.2 mm(.8 ) in radial direction, thus ensuring conformity to any National Standard. Extended Tool Life Coolant can be supplied through the center of the holder to increase performance and extend tool life. Insert geometry, grades and coating process are specifi cally engineered for centering applications. High pressure coolant can be supplied through center directly to tip of center drill insert. Universal and Easily Fitted with Any Available Shank The tool holder is made of high alloy steel, hardened and ground to h6 tolerance with a fl at. It s easy for stationary tool and rotating tool. Tool holder Feature: Made of High alloy steel. Shank is ground to h6 tolerannce. Special holders are available on request. ød L2 ød Code Order No. Part No. IC Ød L1 L2 ØD±.2 Screw Key IC8-1 BC1-IC NS-256 NK-T IC12-16 SB16-IC NS-372 NK-T IC16-16 SB16-IC NS-358 NK-T IC2-2 SB2-IC NS-5125 NK-T IC25-25 SB25-IC NS-5125 NK-T2 Code Order No. Part No. IC Ød L1 L2 ØD±.2 Screw Key IC8-3/8 BC3/8"-IC8 8 3/8" NS-256 NK-T IC12-5/8 SB5/8"-IC /8" NS-372 NK-T IC16-5/8 SB5/8"-IC /8" NS-358 NK-T IC2-3/4 SB3/4"-IC2 2 3/4" NS-5125 NK-T IC25-1 SB1"-IC " NS-5125 NK-T2 2
3 Indexable center insert NC 233: K2F grade carbide insert and TiAlN coated for carbon steel, alloy steel, high alloy steel, cast iron and Al, Al-alloy, Cu, Cu-alloy. 2 cutting edges, high performance for center drilling. Metric sizes: DIN 332 A+B, DIN 332 R, Ø1~Ø1 mm Inch sizes: ANSI (BS) #2~1 DIN332 Form R 2 cutting fl utes Part No. d1 d2 L1 L2 R CT ±.25 IC I9MT8T1R1-NC I9MT8T1R125-NC I9MT8T1R16-NC Mini i-center I9MT8T1R2-NC I9MT12T2R2-NC I9MT12T2R25-NC I9MT12T2R315-NC I9MT163R4-NC I9MT163R5-NC I9MT24R63-NC I9MT24R8-NC I9MT256R1-NC DIN332 Form A+B Part No. d1 d2 d3 L1 L2 L3 CT ±.25 IC I9MT8T1B1-NC I9MT8T1B125-NC I9MT8T1B16-NC Mini i-center I9MT8T1B2-NC I9MT12T2B2-NC I9MT12T2B25-NC I9MT12T2B315-NC I9MT163B4-NC I9MT163B5-NC I9MT24B63-NC I9MT24B8-NC I9MT256B1-NC ANSI 6 Parts No. Size d1 d2 L1 L2 mm mm mm mm CT ±.25 IC I9MT12T2A2-NC233 #2 5/ / / I9MT12T2A3-NC233 #3 7/ / / I9MT12T2A4-NC233 #4 1/ / / I9MT163A5-NC233 #5 3/ / / I9MT24A6-NC233 #6 7/ / / I9MT24A7-NC233 #7 1/ / / I9MT24A8-NC233 #8 5/ / / I9MT256A1-NC233 #1 3/ /
4 Cutting data Attention: For d1< 4 mm or size #5, be sure the center misalignment is less than.5mm. If the misalignment of the turret center of the CNC lathe is above.15mm, please use the Center Height Adjusting Sleeve ( see page 44). For low spindle speed special purpose machines or lathes, lower spindle speed is allowed but the feed rate should be maintained. i - Center ø1~ø4 (#2~#5) Work piece material C<.3% C>.3% Low alloy steel C<.3% IC8 f (mm/rev.) IC12 Ø1~1.25 Ø1.6~2 (#2) Ø2 (#2) Ø2.5 (#3) Ø3.15 (#4) (S=17825 rpm) (S=17825 rpm) (S=145 rpm) (S=1393 rpm) (S=1194 rpm) (S=195 rpm) (S=1114 rpm) (S=9549 rpm) (S=8753 rpm) (S=8912 rpm) (S=7639 rpm) (S=72 rpm) (S=773 rpm) (S=663 rpm) (S=5557 rpm) Cutting fluid High alloy steel C>.3% (S=12732 rpm).1-.2 (S=995 rpm) (S=7957 rpm) (S=6366 rpm) (S=552 rpm) Stainless Steel (S=1592 rpm).1-.2 (S=127 rpm) (S=11 rpm) internal > 5 bar Casting iron (S=15278 rpm) (S=1194 rpm) (S=9549 rpm) (S=7639 rpm) (S=663 rpm) dry AI, and non-ferrous metal (S=38197 rpm) (S=2985 rpm) (S=23873 rpm) (S=1998 rpm) (S=15157 rpm) ø5~ø1 (#6~#1) Work piece material f (mm/rev) IC16 IC2 IC25 Ø4 (#5) Ø5 #6 Ø6.3 (#7) Ø8 (#8) Ø1 (#1) Cutting fluid C<.3% (S=557 rpm) (S=4456 rpm) (S=3536 rpm) (S=2785 rpm) (S=2228 rpm) C>.3% (S=4774 rpm) (S=3819 rpm) (S=331 rpm) (S=2387 rpm) (S=199 rpm) Low alloy steel C<.3% (S=4376 rpm) (S=351 rpm) (S=2778 rpm) (S=2188 rpm) (S=175 rpm) High alloy steel C>.3% (S=3978 rpm) (S=3183 rpm) (S=2526 rpm) (S=1989 rpm) (S=1591 rpm) Stainless Steel (S=1194 rpm) (S=955 rpm) (S=758 rpm) (S=597 rpm) (S=477 rpm) internal > 5 bar Casting iron (S=4774 rpm) (S=3819 rpm) (S=331 rpm) (S=2387 rpm) (S=199 rpm) dry AI, and non-ferrous metal (S=11936 rpm) (S=9549 rpm) (S=7578 rpm) (S=5968 rpm) (S=4774 rpm) Disassemble Step-1 Loosen the screw Step-2 Hole in the back Step-3 Push out insert 4
5 Undeniable benefits of i-center is the unique solution in the world to upgrade the center drill process into the indexable generation - leaving HSS and solid carbide centering as ancient history. Example of comparison: Work piece: Low carbon alloy steel, 85 N/mm 2 Diameter of tool: Ø3.15 mm Depth of drilling: 7.2 mm Machine: Vertical Machining Center, BT4 with internal coolant mm i-center HSS Center Drill (TiN Coating) Solid Carbide Center Drill i-center HSS Center Drill (TiN Coating) Solid Carbide Center Drill Cutting speed m/min Spindle speed r.p.m Feed rate f = mm/rev Feed rate F= mm/min Coolant Emulsion External / Internal External External Drilling time sec Holes of drilling per edge Profit by making the right choice High speed and feed rate reduce cutting time. The unique design increases tool life and reduces changeover time. Together these attributes lower cost and increase your profi t! Feed rate Tool life per edge Tool setting time Cost saving Nine9 i-center HSS center drill Solid carbide center drill 5
6 Application of For shaft end machining. i - Center C F For shaft centering. Center Height Adjusting Sleeve Principle: Designed for adjusting Center Height of center drills, NC spot drills, reamers and taps on the CNC lathes. Applications: Used when the CNC lathes need to adjust the center height. This sleeve can be clamped by VDI 4, VDI 5 E2 tool holders, and other type of internal turning tool holders. Center height adjusting range: ±.15 mm(.6 ). Total axial movement is 6mm(.236 ). Detail information, please see page44 6
Features. Special forms are possible
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