DRV Magic Drill. High Efficiency Indexable Drill. Economical Inserts with 4 Cutting Edges and Excellent Chip Evacuation
|
|
- Tamsyn June Morrison
- 5 years ago
- Views:
Transcription
1 DRV Magic Drill High Efficiency Indexable Drill Economical Inserts with 4 Cutting Edges and Excellent Chip Evacuation xd to 6xD drilling lineup with 4 chipbreakers for various machining applications High speed and highly efficient machining with the combination of a CVD outer insert and PVD inner insert Excellent hole accuracy with a highly rigid design for better chatter resistance Chamfering ttachment Expanded Lineup from Ø0.56"~Ø1.50" and Ø1mm~Ø39mm
2 DRV Magic Drill High Efficiency Indexable Drill Economical Inserts with 4 Cutting Edges Excellent Chip Evacuation with 6D Maximum Deep-Hole Drilling High Speed and Highly Efficient Machining with the Combination of CVD (Outer Edge) and PVD (Inner Edge) Inserts Product Video View Online 1 Excellent Drilling Precision with Less Variation in Cutting Diameter Optimal Web Thickness and Low Cutting Force Design Reduces Chattering Web Thickness Comparison Cutting Diameter Variation Comparison Cutting Force Comparison (Internal Evaluation) (Internal Evaluation) (Internal Evaluation) 33% Larger DRV Competitor Cutting Diameter Variation (in) DRV Competitor B Thrust Force (N) 3,000,500,000 1,500 1, % 1,474, Drilling Depth (in) 0 DRV Competitor C Cutting Conditions : Vc = 490 sfm, f = ipr Cutting Dia. Ø0.81" (5D), Wet, Workpiece : 1049 Cutting Conditions : Vc = 660 sfm, f = ipr Cutting Dia. Ø0.81" (3D), Wet, Workpiece : 1049 Unique Insert Design to Control Chip Flow Outer Edge Insert Unique Insert Pattern to Differentiate between Outside and Inside Inserts U-shaped Cutting Edge Inner Edge Insert Smooth Chip Evacuation with Compact Chips Chip Shape Comparison of Outer Insert Cutting Edge (Internal Evaluation) DRV : 0.394" Competitor D : 0.47" 16% Smaller Chips Cutting Conditions : Vc = 490 sfm, f = ipr, Cutting Dia. Ø0.81 (3D), Wet Workpiece : 1049 Excellent Chip Evacuation with 6xD Maximum Deep-Hole Drilling Weight per Unit of Length for Chips Generated by the Inner Insert (Internal Evaluation) DRV 80mg/mm 47% Spoon-shaped Cutting Edge Competitor E 151mg/mm DRV : 1.mm Cutting Conditions : Vc = 80 sfm, f = ipr, Cutting Dia. Ø0.81 (5D), Wet, Workpiece : 304 Competitor E : 0.5mm Lighter Chips
3 3 New Insert Grades Developed for Drilling High Speed and Highly Efficient Machining with the Combination of CVD (Outer Edge) and PVD (Inner Edge) Inserts Inner Edge : PVD (PR1535) Outer Edge : CVD (C50D / C415D) Recommended Cutting Conditions (Maximum Values) Wear Resistance Comparison (Internal Evaluation) Vc (sfm) % Wear (in) DRV (C50D) Competitor F (CVD) Competitor G (CVD) 0 CVD (C50D) PVD (PR15) Cutting Time (min) Cutting Dia. Ø0.81" (3D) Workpiece : 1049 See Page 19 for Insert Grade Selection Guide Cutting Conditions : Vc = 660 sfm, f = ipr, Cutting Dia. Ø0.81" (3D), Wet Workpiece : 4140H 4 Economical 4-Edge Inserts 4 Types of Chipbreakers for Various Machining pplications GM Chipbreaker - General Purpose Chipbreaker for Machining Stable Deep-hole Machining with Low Cutting Force GH Chipbreaker - Tough Edge 1st Recommendation for Machining Cast Iron Good for Interrupted Machining Reduces Insert Chipping Common in Through-hole Machining - Section Edge shape optimized for various machining applications B B B-B Section Negative land with strong edge SM Chipbreaker - For Stainless Machining Stable Chip Control when Machining Gummy Stainless Reduces Chip Clogging in the Holder Body Chip Control Comparison (Internal Evaluation) Outer Edge Comparison of Remaining Chips (Internal Evaluation) DRV (SM Chipbreaker) C C C-C Section Sharp cutting and large rake angle Inner Edge DRV (SM Chipbreaker) Competitor H Competitor I Remaining Chips Cutting Conditions : Vc = 330 sfm, f = ipr Cutting Dia. Ø0.81" (3D), Drilling Depth.436" Wet, Workpiece : 304 Cutting Conditions : Vc = 490 sfm, f = ipr Cutting Dia. Ø0.984" (5D), Drilling Depth 3.858" Wet, Workpiece : 304 XM Chipbreaker - For Machining Soft and SS Material Stable Chip Control of Outer Cutting Edge Chip Control Comparison (Internal Evaluation) Outer Edge D D E E Excellent chip control with the changing width of the chipbreaker Inner Edge D-D Section E-E Section DRV (XM Chipbreaker) Cutting Conditions : Vc = 660 sfm, f = ipr Cutting Dia. Ø0.65" (3D), Drilling Depth 1.875" Wet, Workpiece : 36 Competitor J Chipbreaker Selection Chart P4 3
4 5 Expanded Lineup Drilling and chamfering is both possible with the DRV chamfering attachment See page 15~16 for more details Productivity Expanded holder lineup of: Ø0.56", and Ø1.06"~Ø1.50" diameters Ø1mm, Ø13mm, and Ø33mm~Ø39mm diameters GH chipbreaker with tough edge and XM chipbreaker for soft steel See page 5~10 for more details Drill Diameter Range and Future Expansion Metric Sizes DRV Ø1mm~Ø39mm D~6D Inch Sizes DRV vailable Ø0.56 ~Ø1.50 D~6D DRV Future Expansion Ø0.500 Ø1.000 Ø1.500 Ø.000 Drill Diameter (in) Chipbreaker Selection Chart P (Carbon / lloy ) M (Stainless ) K (Cast Iron) Low Carbon Material where Chips are Easily Elongated Medium to High Carbon Non Heat-Treated Materials Fracture Resistance or Heat-Treated Material Low Cutting Resistance Fracture Resistance No Interruption Interrupted Low Cutting Resistance XM Chipbreaker For Soft SM Chipbreaker Low Resistance GM Chipbreaker General Purpose GH Chipbreaker Tough Edge SM Chipbreaker Low Resistance GM Chipbreaker General Purpose GH Chipbreaker Tough Edge Prevent Recutting Chips Fracture Resistance XM Chipbreaker For Soft GH Chipbreaker Tough Edge 4
5 Case Studies Case Studies Housing - Structural Vc = 410 sfm (n = 1,660 rpm) f = ipr (Vf = 5.36 ipm) Drilling Depth 1.77" Wet (External Coolant) S100-DRV SCMT070310GM-I PR1535 SCMT070305GM-E PR15 Nipple - Stainless Vc = 760 sfm (n = 3,330 rpm) f = ipr (Vf = ipm) Drilling Depth.36" (4xD) 1.181" (xd) Wet (Internal Coolant) S100-DRV (4xD) S100-DRV (xd) SCMT06010-GM-I PR1535 SCMT06005-GM-E PR15 Process Drilling Depth (xd) Process 1 Drilling Depth.36 (4xD) Cutting Time DRV (Ø xD) Competitor K (Ø xD) 16 sec 35 sec 50% or More Cutting Time Cutting Time DRV (Ø xD/xD) Competitor L (Ø xD/xD) 1 sec 0 sec 40% Cutting Time Chattering and recutting chips occurred in low rigidity workpiece of Competitor K. Speed was reduced to Vc = 00 sfm. DRV provided good chip control for stable machining at Vc = 410 sfm. (User Evaluation) Chattering and deflection occurred with Competitor L. DRV showed stable machining and a shorter cutting time even when the cutting conditions were increased by 1.6 times or more. (User Evaluation) Valve Body - Stainless Vc = 70 sfm (n = 3,00 rpm) f = 0.00 ipr (Vf = ipm) Drilling Depth 1.969" (Blind hole / Through hole) Wet (Internal Coolant) S100-DRV SCMT06005-GM-E PR15 SCMT06010-GM-I PR1535 Hole Hole1 Interrupted cutting Piston Vc = 80 sfm (n = 3,185 rpm) f = ipr (Vf = ipm) Drilling Depth.756" (Blind Hole) Wet (Internal Coolant) S100-DRV SCMT GM-E C50D SCMT GM-I PR1535 Ø Cutting Time DRV (Ø xD) Competitor M (Ø xD) 14 sec sec 30% or More Cutting Time Cutting Time DRV (Ø xD) Competitor N (Ø xD) 14 sec 19 sec 5% Cutting Time Competitor M : Chattering occurred in the continuous part and then vibration was bigger in the crossed-hole. DRV : There was no chattering even when increasing cutting speed and there was low vibration in the crossed-hole. The DRV achieved 1.5 times machining efficiency. (User Evaluation) Competitor N : Loud chattering noise occurred. DRV : Maintained stable machining. No chattering even at 1.5 times faster cutting speed. (User Evaluation) 5
6 DRV Toolholders - Inch Sizes L3 L L1 1 Toolholder Dimension D (Drilling Depth : ) Part Number Stock No. of Inserts Dimension (in) Max. Radial Spare Parts Offset L1 L L3 1 (in) Clamp Screw Wrench pplicable Insert See Page 16 S075- DRV SB-037TRP Outer Edge SCMT04005E Inner Edge SCMT04009I S075- DRV DRV S100- DRV SB-041TRP Outer Edge SCMT05005E Inner Edge SCMT05010I S100- DRV DRV DRV SB-555TRP DTPM-8 Outer Edge SCMT06005E Inner Edge SCMT06010I S100- DRV DRV DRV SB-3060TRP Outer Edge SCMT070305E Inner Edge SCMT070310I S15- DRV DRV DRV SB-3573TRP Outer Edge SCMT090405E Inner Edge SCMT090410I S150- DRV : U.S. Stock Estimated Cutting Tolerance (D) Estimated Cutting Tolerance (in) Ø0.56" - Ø1.50" The above values are estimates. These values may change due to machine, workpiece, clamping power, and cutting conditions Recommended Cutting Conditions P0~P3 djustable Sleeve SL P5 6
7 DRV Toolholders - Inch Sizes L L3 L1 1 Toolholder Dimension 3D (Drilling Depth : 3 ) Part Number Stock No. of Inserts Dimension (in) Max. Radial Spare Parts Offset L1 L L3 1 (in) Clamp Screw Wrench pplicable Insert See Page 16 S075- DRV SB-037TRP Outer Edge SCMT04005E Inner Edge SCMT04009I S075- DRV DRV S100- DRV SB-041TRP Outer Edge SCMT05005E Inner Edge SCMT05010I S100- DRV DRV DRV SB-555TRP DTPM-8 Outer Edge SCMT06005E Inner Edge SCMT06010I S100- DRV DRV DRV SB-3060TRP Outer Edge SCMT070305E Inner Edge SCMT070310I S15- DRV DRV DRV SB-3573TRP Outer Edge SCMT090405E Inner Edge SCMT090410I S150- DRV : U.S. Stock Estimated Cutting Tolerance (3D) Estimated Cutting Tolerance (in) Ø0.56" - Ø1.50" The above values are estimates. These values may change due to machine, workpiece, clamping power, and cutting conditions Recommended Cutting Conditions P0~P3 djustable Sleeve SL P5 7
8 DRV Toolholders - Inch Sizes L3 L L1 1 Toolholder Dimension 4D (Drilling Depth : 4 ) Part Number Stock No. of Inserts Dimension (in) Max. Radial Spare Parts Offset L1 L L3 1 (in) Clamp Screw Wrench pplicable Insert See Page 16 S075- DRV SB-037TRP Outer Edge SCMT04005E Inner Edge SCMT04009I S075- DRV DRV S100- DRV SB-041TRP Outer Edge SCMT05005E Inner Edge SCMT05010I S100- DRV DRV DRV SB-555TRP DTPM-8 Outer Edge SCMT06005E Inner Edge SCMT06010I S100- DRV DRV DRV SB-3060TRP Outer Edge SCMT070305E Inner Edge SCMT070310I S15- DRV DRV DRV SB-3573TRP Outer Edge SCMT090405E Inner Edge SCMT090410I S150- DRV : U.S. Stock Estimated Cutting Tolerance (4D) Estimated Cutting Tolerance (in) Ø0.56" - Ø1.50" The above values are estimates. These values may change due to machine, workpiece, clamping power, and cutting conditions Recommended Cutting Conditions P0~P3 djustable Sleeve SL P5 8
9 DRV Toolholders - Inch Sizes L3 L L1 1 Toolholder Dimension 5D (Drilling Depth : 5 ) Part Number Stock No. of Inserts Dimension (in) Max. Radial Spare Parts Offset L1 L L3 1 (in) Clamp Screw Wrench pplicable Insert See Page 16 S075- DRV SB-037TRP Outer Edge SCMT04005E Inner Edge SCMT04009I S075- DRV DRV S100- DRV SB-041TRP Outer Edge SCMT05005E Inner Edge SCMT05010I S100- DRV DRV DRV SB-555TRP DTPM-8 Outer Edge SCMT06005E Inner Edge SCMT06010I S100- DRV DRV DRV SB-3060TRP Outer Edge SCMT070305E Inner Edge SCMT070310I S15- DRV DRV DRV SB-3573TRP Outer Edge SCMT090405E Inner Edge SCMT090410I S150- DRV : U.S. Stock Estimated Cutting Tolerance (5D) Estimated Cutting Tolerance (in) Ø0.56" - Ø1.50" The above values are estimates. These values may change due to machine, workpiece, clamping power, and cutting conditions Recommended Cutting Conditions P0~P3 djustable Sleeve SL P5 9
10 DRV Toolholders - Inch Sizes L3 L L1 1 Toolholder Dimension 6D (Drilling Depth : 6 ) Part Number Stock No. of Inserts Dimension (in) Max. Radial Spare Parts Offset L1 L L3 1 (in) Clamp Screw Wrench pplicable Insert See Page 16 S075- DRV SB-037TRP Outer Edge SCMT04005E Inner Edge SCMT04009I S075- DRV DRV S100- DRV SB-041TRP Outer Edge SCMT05005E Inner Edge SCMT05010I S100- DRV DRV DRV SB-555TRP DTPM-8 Outer Edge SCMT06005E Inner Edge SCMT06010I S100- DRV DRV DRV SB-3060TRP Outer Edge SCMT070305E Inner Edge SCMT070310I S15- DRV DRV DRV SB-3573TRP Outer Edge SCMT090405E Inner Edge SCMT090410I S150- DRV : U.S. Stock Estimated Cutting Tolerance (6D) Estimated Cutting Tolerance (in) Ø0.56" - Ø1.50" The above values are estimates. These values may change due to machine, workpiece, clamping power, and cutting conditions Recommended Cutting Conditions P0~P3 djustable Sleeve SL P5 10
11 DRV Toolholders - Metric Sizes L3 L L1 1 Toolholder Dimension D (Drilling Depth : ) Part Number Stock No. of Inserts Dimension (mm) Max. Radial Spare Parts Offset L1 L L3 1 (mm) Clamp Screw Wrench pplicable Insert See Page 16 S0- DRV10M--03 ß DRV15M--03 ß DRV130M--03 ß DRV135M--03 ß S0- DRV140M--04 ß DRV145M--04 ß DRV150M--04 ß DRV155M--04 ß S5- DRV160M--05 ß DRV165M--05 ß DRV170M--05 ß DRV175M--05 ß DRV180M--05 ß DRV185M--05 ß S5- DRV190M--06 ß DRV195M--06 ß DRV00M--06 ß DRV05M--06 ß DRV10M--06 ß DRV15M--06 ß DRV0M--06 ß S5- DRV5M--07 ß DRV30M--07 ß DRV35M--07 ß DRV40M--07 ß DRV45M--07 ß DRV50M--07 ß DRV55M--07 ß DRV60M--07 ß S3- DRV70M--09 ß DRV80M--09 ß DRV90M--09 ß DRV300M--09 ß DRV310M--09 ß DRV30M--09 ß S40- DRV330M--11 ß DRV340M--11 ß DRV350M--11 ß DRV360M--11 ß DRV370M--11 ß DRV380M--11 ß DRV390M--11 ß Estimated Cutting Tolerance (D) SB-037TRP SB-037TRP SB-041TRP SB-555TRP SB-3060TRP SB-3573TRP SB-4086TRP Outer Edge LCMT03003E Inner Edge LCMT03004I Outer Edge SCMT04005E Inner Edge SCMT04009I Outer Edge SCMT05005E Inner Edge SCMT05010I DTPM-8 Outer Edge SCMT06005E Inner Edge SCMT06010I Outer Edge SCMT070305E Inner Edge SCMT070310I Outer Edge SCMT090405E Inner Edge SCMT090410I DTPM-15 Outer Edge SCMT110406E Inner Edge SCMT110410I ß : World Express (Shipping: 7-10 Business Days) Estimated Cutting Tolerance (mm) Ø1mm - Ø39mm The above values are estimates. These values may change due to machine, workpiece, clamping power, and cutting conditions Recommended Cutting Conditions P0~P3 djustable Sleeve SHE P5 11
12 DRV Toolholders - Metric Sizes L L3 L1 1 Toolholder Dimension 3D (Drilling Depth : 3 ) Part Number Stock No. of Inserts Dimension (mm) Max. Radial Spare Parts Offset L1 L L3 1 (mm) Clamp Screw Wrench pplicable Insert See Page 16 S0- DRV10M-3-03 ß DRV15M-3-03 ß DRV130M-3-03 ß DRV135M-3-03 ß S0- DRV140M-3-04 ß DRV145M-3-04 ß DRV150M-3-04 ß DRV155M-3-04 ß S5- DRV160M-3-05 ß DRV165M-3-05 ß DRV170M-3-05 ß DRV175M-3-05 ß DRV180M-3-05 ß DRV185M-3-05 ß S5- DRV190M-3-06 ß DRV195M-3-06 ß DRV00M-3-06 ß DRV05M-3-06 ß DRV10M-3-06 ß DRV15M-3-06 ß DRV0M-3-06 ß S5- DRV5M-3-07 ß DRV30M-3-07 ß DRV35M-3-07 ß DRV40M-3-07 ß DRV45M-3-07 ß DRV50M-3-07 ß DRV55M-3-07 ß DRV60M-3-07 ß S3- DRV65M-3-09 ß DRV70M-3-09 ß DRV75M-3-09 ß DRV80M-3-09 ß DRV85M-3-09 ß DRV90M-3-09 ß DRV95M-3-09 ß DRV300M-3-09 ß DRV305M-3-09 ß DRV310M-3-09 ß DRV315M-3-09 ß DRV30M-3-09 ß S40- DRV330M-3-11 ß DRV340M-3-11 ß DRV350M-3-11 ß DRV360M-3-11 ß DRV370M-3-11 ß DRV380M-3-11 ß DRV390M-3-11 ß Estimated Cutting Tolerance (3D) SB-037TRP SB-037TRP SB-041TRP SB-555TRP SB-3060TRP SB-3573TRP SB-4086TRP Outer Edge LCMT03003E Inner Edge LCMT03005I Outer Edge SCMT04005E Inner Edge SCMT04009I Outer Edge SCMT05005E Inner Edge SCMT05010I DTPM-8 Outer Edge SCMT06005E Inner Edge SCMT06010I Outer Edge SCMT070305E Inner Edge SCMT070310I Outer Edge SCMT090405E Inner Edge SCMT090410I DTPM-15 Outer Edge SCMT110406E Inner Edge SCMT110410I ß : World Express (Shipping: 7-10 Business Days) Estimated Cutting Tolerance (mm) Ø1mm - Ø39mm The above values are estimates. These values may change due to machine, workpiece, clamping power, and cutting conditions Recommended Cutting Conditions P0~P3 djustable Sleeve SHE P5 1
13 DRV Toolholders - Metric Sizes L3 L L1 1 Toolholder Dimension 4D (Drilling Depth : 4 ) Part Number Stock No. of Inserts Dimension (mm) Max. Radial Spare Parts Offset L1 L L3 1 (mm) Clamp Screw Wrench pplicable Insert See Page 16 S0- DRV10M-4-03 ß DRV15M-4-03 ß DRV130M-4-03 ß DRV135M-4-03 ß S0- DRV140M-4-04 ß DRV145M-4-04 ß DRV150M-4-04 ß DRV155M-4-04 ß S5- DRV160M-4-05 ß DRV165M-4-05 ß DRV170M-4-05 ß DRV175M-4-05 ß DRV180M-4-05 ß DRV185M-4-05 ß S5- DRV190M-4-06 ß DRV195M-4-06 ß DRV00M-4-06 ß DRV05M-4-06 ß DRV10M-4-06 ß DRV15M-4-06 ß DRV0M-4-06 ß S5- DRV5M-4-07 ß DRV30M-4-07 ß DRV35M-4-07 ß DRV40M-4-07 ß DRV45M-4-07 ß DRV50M-4-07 ß DRV55M-4-07 ß DRV60M-4-07 ß S3- DRV70M-4-09 ß DRV80M-4-09 ß DRV90M-4-09 ß DRV300M-4-09 ß DRV310M-4-09 ß DRV30M-4-09 ß S40- DRV330M-4-11 ß DRV340M-4-11 ß DRV350M-4-11 ß DRV360M-4-11 ß DRV370M-4-11 ß DRV380M-4-11 ß DRV390M-4-11 ß Estimated Cutting Tolerance (4D) SB-037TRP SB-037TRP SB-041TRP SB-555TRP SB-3060TRP SB-3573TRP SB-4086TRP Outer Edge LCMT03003E Inner Edge LCMT03005I Outer Edge SCMT04005E Inner Edge SCMT04009I Outer Edge SCMT05005E Inner Edge SCMT05010I DTPM-8 Outer Edge SCMT06005E Inner Edge SCMT06010I Outer Edge SCMT070305E Inner Edge SCMT070310I Outer Edge SCMT090405E Inner Edge SCMT090410I DTPM-15 Outer Edge SCMT110406E Inner Edge SCMT110410I ß : World Express (Shipping: 7-10 Business Days) Estimated Cutting Tolerance (mm) Ø1mm - Ø39mm The above values are estimates. These values may change due to machine, workpiece, clamping power, and cutting conditions Recommended Cutting Conditions P0~P3 djustable Sleeve SHE P5 13
14 DRV Toolholders - Metric Sizes L3 L L1 1 Toolholder Dimension 5D (Drilling Depth : 5 ) Part Number Stock No. of Inserts Dimension (mm) Max. Radial Spare Parts Offset L1 L L3 1 (mm) Clamp Screw Wrench pplicable Insert See Page 16 S0- DRV10M-5-03 ß DRV130M ß S0- DRV140M-5-04 ß DRV150M ß S5- DRV160M-5-05 ß DRV170M-5-05 ß DRV180M-5-05 ß S5- DRV190M-5-06 ß DRV00M-5-06 ß DRV10M ß DRV0M-5-06 ß S5- DRV30M-5-07 ß DRV40M-5-07 ß DRV50M ß DRV60M-5-07 ß S3- DRV70M-5-09 ß DRV80M-5-09 ß DRV90M-5-09 ß DRV300M ß DRV310M-5-09 ß DRV30M-5-09 ß S40- DRV330M-5-11 ß DRV340M-5-11 ß DRV350M-5-11 ß DRV360M-5-11 ß DRV370M-5-11 ß DRV380M-5-11 ß DRV390M-5-11 ß SB-037TRP SB-037TRP SB-041TRP SB-555TRP SB-3060TRP SB-3573TRP SB-4086TRP Outer Edge LCMT03003E Inner Edge LCMT03005I Outer Edge SCMT04005E Inner Edge SCMT04009I Outer Edge SCMT05005E Inner Edge SCMT05010I DTPM-8 Outer Edge SCMT06005E Inner Edge SCMT06010I Outer Edge SCMT070305E Inner Edge SCMT070310I Outer Edge SCMT090405E Inner Edge SCMT090410I DTPM-15 Outer Edge SCMT110406E Inner Edge SCMT110410I ß : World Express (Shipping: 7-10 Business Days) Estimated Cutting Tolerance (5D) Estimated Cutting Tolerance (mm) Ø1mm - Ø39mm The above values are estimates. These values may change due to machine, workpiece, clamping power, and cutting conditions Recommended Cutting Conditions P0~P3 djustable Sleeve SHE P5 14
15 DRV Toolholders - Metric Sizes L3 L L1 1 Toolholder Dimension 6D (Drilling Depth : 6 ) Part Number Stock No. of Inserts Dimension (mm) Max. Radial Spare Parts Offset L1 L L3 1 (mm) Clamp Screw Wrench pplicable Insert See Page 16 S0- DRV10M-6-03 ß DRV130M ß S0- DRV140M-6-04 ß DRV150M ß S5- DRV160M-6-05 ß DRV170M-6-05 ß DRV180M-6-05 ß S5- DRV190M-6-06 ß DRV00M-6-06 ß DRV10M ß DRV0M-6-06 ß S5- DRV30M-6-07 ß DRV40M-6-07 ß DRV50M ß DRV60M-6-07 ß S3- DRV70M-6-09 ß DRV80M-6-09 ß DRV90M-6-09 ß DRV300M ß DRV310M-6-09 ß DRV30M-6-09 ß S40- DRV330M-6-11 ß DRV340M-6-11 ß DRV350M-6-11 ß DRV360M-6-11 ß DRV370M-6-11 ß DRV380M-6-11 ß DRV390M-6-11 ß SB-037TRP SB-037TRP SB-041TRP SB-555TRP SB-3060TRP SB-3573TRP SB-4086TRP Outer Edge LCMT03003E Inner Edge LCMT03005I Outer Edge SCMT04005E Inner Edge SCMT04009I Outer Edge SCMT05005E Inner Edge SCMT05010I DTPM-8 Outer Edge SCMT06005E Inner Edge SCMT06010I Outer Edge SCMT070305E Inner Edge SCMT070310I Outer Edge SCMT090405E Inner Edge SCMT090410I DTPM-15 Outer Edge SCMT110406E Inner Edge SCMT110410I ß : World Express (Shipping: 7-10 Business Days) Estimated Cutting Tolerance (6D) Estimated Cutting Tolerance (mm) Ø1mm - Ø39mm The above values are estimates. These values may change due to machine, workpiece, clamping power, and cutting conditions Recommended Cutting Conditions P0~P3 djustable Sleeve SHE P5 15
16 pplicable Inserts Usage Classification P : 1st Recommendation (High Speed and Highly Efficient Machining) : nd Recommendation (Stable Machining Oriented) Insert Pocket Insert W1 L LCMT α rε T SCMT T General Purpose α rε T α rε Tough Edge Outer Edge T α rε Soft W1 L LCMT α rε T T SCMT Stainless α rε W1 L LCMT α rε T T SCMT General Purpose α rε T α rε Tough Edge Inner Edge T α rε Soft W1 α L LCMT rε T T Stainless rε -E : Outer Edge Insert -I : Inner Edge Insert *LCMT03... is a -edge insert 16 SCMT α Carbon / lloy Tool M Stainless K Cast Iron Dimensions (in) Part Number LCMT GM-E SCMT GM-E GM-E GM-E GM-E GM-E GM-E SCMT GH-E GH-E GH-E GH-E GH-E SCMT XM-E XM-E XM-E XM-E XM-E LCMT SM-E SCMT SM-E SM-E SM-E SM-E SM-E SM-E LCMT GM-I SCMT GM-I GM-I GM-I GM-I GM-I GM-I SCMT GH-I GH-I GH-I GH-I GH-I SCMT XM-I XM-I XM-I XM-I XM-I LCMT SM-I SCMT SM-I SM-I SM-I SM-I SM-I SM-I ngle MEGCOT CVD Coated Carbide MEGCOT NNO W1/L T rε α PR15 C50D C415D 0.173/ / / / PR1535 : U.S. Stock Recommended Cutting Conditions P0~P3 Inserts are sold in 10 piece boxes
17 DRV Chamfering ttachment Free-positioning according to the drilling depth Versatile chamfering with reduced chattering 1 Double Inserts Provide Highly Efficient Machining Excellent Chip Evacuation inserts allow for increased feed rates and a low cutting force design reduces chattering Chip flow grooves are designed to follow the flutes of the drill body delivering excellent chip evacuation 3 High Chattering Resistance Grooves for Chip Flow Molded chipbreaker on -edge chamfering insert reduces cutting force while the special insert design prevents fracturing on the edge Unique Insert Design Drill Cross-section Molded Chipbreaker Unique insert with cutting edges for chamfering attachment Two Inserts Clamping Screw for Chamfering ttachment Chamfering ttachment for Different Size Drills Chattering Resistance Comparison (Internal Evaluation) Provided good surface finish on the chamfer without chattering DRV-CH0 (Cutting Dia. Ø0mm) DRV-CH0 Smooth Surface Without Chattering Competitor O (Cutting Dia. Ø0mm) Competitor O Chattering Occurred on the Chamfer Cutting Conditions Vc = 330 sfm f = ipr Vc = 390 sfm f = ipr Vc = 390 sfm f = ipr Workpiece : 1045 Machine : Machining Center BT-50 Ø0mm / 3D, H = 30 mm, C.0 17
18 Chamfering ttachment Maximum Drilling Depth LF DCB DIOUT Chamfer ttachment Dimensions Part Number Stock DRV-CH17 ß S075-DRV DRV-CH18 ß S100-DRV DRV-CH19 ß - DRV-CH0 ß S100-DRV DRV-CH1 ß S100-DRV DRV-CH ß - DRV-CH3 ß - DRV-CH4 ß S100-DRV DRV-CH5 ß S100-DRV DRV-CH6 ß - DRV-CH7 ß S15-DRV pplicable Drill Bodies Dimensions (mm) pplicable Spare Parts Inch Size Bodies Metric Size Bodies DIOUT DCB LF Inserts Insert Screw Wrench Insert Screw Wrench S5-DRV165M S5-DRV170M S5-DRV175M S5-DRV180M S5-DRV185M S5-DRV190M S5-DRV195M S5-DRV00M S5-DRV05M S5-DRV10M S5-DRV15M S5-DRV0M S5-DRV5M S5-DRV30M S5-DRV35M S5-DRV40M S5-DRV45M S5-DRV50M S5-DRV55M S5-DRV60M S5-DRV65M S3-DRV70M Maximum Drilling Depth / Chamfering Depths CH SB-3080TR FT-10 HH6X18 LW HH8X0 LW-6 ß : World Express (Shipping: 7-10 Business Days) 90 TS T DC Chamfer ttachment Dimensions Drilling Diameter () Maximum Drilling Depth T (mm) Max Chamfering Depth pplicable mm D Drill 3D Drill 4D Drill 5D Drill 6D Drill Ts (mm) Chamfering ttachment Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø Ø DRV-CH17 DRV-CH18 DRV-CH19 DRV-CH0 DRV-CH1 DRV-CH DRV-CH3 DRV-CH4 DRV-CH5 DRV-CH6 DRV-CH7 18
19 pplicable Chamfering Inserts Shape Part Number Dimensions (mm) MEGCOT NNO pplicable Chamfering ttachment W1 S PR1535 R W1 S Ø CH ß DRV-CH How to Install Chamfering ttachment ß : World Express (Shipping: 7-10 Business Days) Clamping Screw for Chamfering ttachment Chamfering Insert Identification on Inner Edge Instructions Chamfering Insert 1 ) Install the attachment over the DRV body so that " " mark on the side of the attachment aligns with the inside flute edge (see image). Ridge ) djust the position to avoid interference between the chamfering inserts, chamfering attachment ridges, and drill body flutes. Then fasten the clamp screw with the recommended torque below. Flute of Inner Edge Inner Edge Recommended Torque Chamfering ttachment Part Number Torque (Nm) Clamping Screw Wrench DRV-CH17 ~ DRV-CH6 10 HH6X18 LW-5 DRV-CH7 14 HH8X0 LW-6 19
20 Recommended Cutting Conditions 1st Recommendation nd Recommendation Drilling Depth: D / 3D DRV D/3D Recommended Cutting Conditions (with Coolant) Workpiece Material Low Carbon Carbon lloy Tool Stainless (ustenitic) Gray Cast Iron Nodular Cast Iron Internal Coolant is Recommended Recommended Insert Grade / Cutting Speed (sfm) Drill Depth / Feed Rate (ipr) PVD Coated Carbide CVD Coated Carbide Inch Metric Drill Dia. Drill Dia. PR15 C50D C415D (in) (mm) D~3D GM GH XM SM GM GH XM SM GM GH GM GH XM SM Cutting Conditions by pplication ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ pplications Plain Surface ngled Surface Half Cylindrical Hole Expansion Existing Hole Concave Surface Stacked Plates Workpiece Shape Cutting Speed Vc (sfm) f (ipr) See recommended cutting conditions above See recommended cutting conditions above 390 (PVD insert is recommended for outer edge) Not Recommended 50% of above recommendation 50% of above recommendation initially. See recommendations above once drill is fully engaged. Not vailable Internal Coolant Yes Not Recommended 0
21 Recommended Cutting Conditions 1st Recommendation nd Recommendation Drilling Depth: 4D DRV 4D Recommended Cutting Conditions (with Coolant) Workpiece Material Low Carbon Carbon lloy Tool Stainless (ustenitic) Gray Cast Iron Nodular Cast Iron Recommended Insert Grade / Cutting Speed (sfm) Drill Depth / Feed Rate (ipr) PVD Coated Carbide CVD Coated Carbide Inch Metric Drill Dia. Drill Dia. PR15 C50D C415D (in) (mm) 4D GM GH XM SM GM GH XM SM GM GH GM GH XM SM Internal Coolant is Recommended Cutting Conditions by pplication ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ pplications Plain Surface ngled Surface Half Cylindrical Hole Expansion Existing Hole Concave Surface Stacked Plates Workpiece Shape Cutting Speed Vc (sfm) f (ipr) See recommended cutting conditions above See recommended cutting conditions above 390 (PVD insert is recommended for outer edge) Not Recommended 50% of above recommendation 50% of above recommendation initially. See recommendations above once drill is fully engaged. Not vailable Internal Coolant Yes Not Recommended 1
22 Recommended Cutting Conditions 1st Recommendation nd Recommendation Drilling Depth: 5D DRV 5D Recommended Cutting Conditions (with Coolant) Workpiece Material Low Carbon Carbon lloy Tool Stainless (ustenitic) Gray Cast Iron Nodular Cast Iron Recommended Insert Grade / Cutting Speed (sfm) Drill Depth / Feed Rate (ipr) PVD Coated Carbide CVD Coated Carbide Inch Metric Drill Dia. Drill Dia. PR15 C50D C415D (in) (mm) 5D GM GH XM SM GM GH XM SM GM GH GM GH XM SM Internal Coolant is Recommended Cutting Conditions by pplication ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ pplications Plain Surface ngled Surface Half Cylindrical Hole Expansion Existing Hole Concave Surface Stacked Plates Workpiece Shape Cutting Speed Vc (sfm) f (ipr) See recommended cutting conditions above See recommended cutting conditions above 390 (PVD insert is recommended for outer edge) Not Recommended 50% of above recommendation 50% of above recommendation initially. See recommendations above once drill is fully engaged. Not vailable Internal Coolant Yes Not Recommended
23 Recommended Cutting Conditions 1st Recommendation nd Recommendation Drilling Depth: 6D DRV 6D Recommended Cutting Conditions (with Coolant) Workpiece Material Low Carbon Carbon lloy Tool Stainless (ustenitic) Gray Cast Iron Nodular Cast Iron Recommended Insert Grade / Cutting Speed (sfm) Drill Depth / Feed Rate (ipr) PVD Coated Carbide CVD Coated Carbide Inch Metric Drill Dia. Drill Dia. PR15 C50D C415D (in) (mm) 6D GM GH XM SM GM GH XM SM GM GH GM GH XM SM Internal Coolant is Recommended Cutting Conditions by pplication ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ pplications Plain Surface ngled Surface Half Cylindrical Hole Expansion Existing Hole Concave Surface Stacked Plates Workpiece Shape Cutting Speed Vc (sfm) f (ipr) See recommended cutting conditions above See recommended cutting conditions above 390 (PVD insert is recommended for outer edge) Not Recommended 50% of above recommendation 50% of above recommendation initially. See recommendations above once drill is fully engaged. Not vailable Internal Coolant Yes Not Recommended 3
24 Insert Grade Selection Guide Select CVD for the outer edge when performing high speed and high efficiency drilling and for abrasion resistance and long tool life. Select PVD MEGCOT for the outer edge for stable machining and a better surface finish. PVD MEGCOT is recommended for the outer edge if chattering occurs, machining with lathe, or if cutting conditions cannot be increased to the recommended speed for CVD. 1st Recommendation (High Speed and High Efficiency Machining) Stable Machining Oriented (1st Recommendation for Lathe Machining) Outer Edge : CVD (C50D / C415D) Inner Edge : PVD (PR1535) Outer Edge : PVD (PR15) Inner Edge : PVD (PR1535) Shape of the Hole Bottom DRV Inch Diameters (in) DRV Metric Diameters (mm) Insert Size Insert Size Insert Size Common for D, 3D, 4D, 5D, 6D Drills *bove is estimated values. (varies within ±0.004" (1mm) depending on workpiece material and cutting conditions) Machining Caution In case of through-hole machining, a disc may be generated and ejected outward when exiting the hole. Be sure to install guards to protect against dangers if using a machine without the covers (including general-purpose lathes, etc.). Disc 4
25 djustable Sleeve (Cutting Diameter & Center Height djustment) ØD ØD1 L L4 L1 L3 Sleeve Dimensions (Use SL for Inch Size Drills and SHE for Metric Size Drills) Part Number Stock Unit Dimension ØD1 ØD L1 L L3 L4 Diameter djustment Range Center Height djustment Range SL ~ ~ inch ~ ~ ~ ~ SHE ß ~ ~ ß ~ ~ mm ß ~ ~ ß ~ ~ -0. Diameter adjustment range refers to the cutting diameter. SL and SHE sleeves can also be used with the DRX and DRZ Magic Drills : U.S. Stock ß : World Express (Shipping: 7-10 Business Days) 1 Diameter djustment For Machining Center Center Height djustment For Lathe Operations Example: Ø30mm Drill Small Large Ø9.8mm Ø30.4mm Diameter djustment Shank Dia. Ø0.750" Ø1.000" Ø1.50" SL (in) djustment Range ~ Shank Dia. Ø0 Ø5 Ø3 SHE (mm) djustment Range +0.4 ~ Ø ~ -0. Center Height djustment Shank Dia. Ø0.750" Ø1.000" Ø1.50" SL (in) djustment Range ~ Shank Dia. Ø0 Ø5 Ø3 SHE (mm) djustment Range +0. ~ Ø ~ -0. How to Use the djustable Sleeve 1 Hole Diameter djustment when Drilling 1. lign the scale at the flange periphery of the sleeve to the center of the coolant plug of the drill. (Fig.1). When making the hole diameter bigger, rotate the sleeve in the (+) direction and to make it smaller, rotate the sleeve in the (-) direction. 3. When rotating the sleeve, insert the wrench supplied with the drill into the hole on the flange periphery to rotate the sleeve. 4. Using the bottom screw of the side-lock arbor, firmly tighten the drill directly through the sleeve's window. The upper screw should be tightened slightly so that the sleeve will not be damaged. (Caution) Not for use with collet chuck type arbor. Check the actual cutting diameter after adjusting. Bottom Screw (Tighten Firmly) Top Screw (Tighten Slightly) Center-Height djustment for Lathes Fig.1 Reference Mark Fig. Most of the problems encountered with a turning lathe are center-height deviations. The center height is appropriate if a core of about 0.5mm (0.00") diameter remains at the center of the hole. Center-height adjustment is necessary when no core remains or if the core diameter is more than 1mm ("). X-axis of the Machine 1. lign the drill with the outer insert face parallel to the X-axis of the tool turret. (Fig.4). lign the scale (for the lathe) on the flange face of the sleeve to the center of the reference mark. 3. When no core remains, rotate the sleeve in the (+) direction to make the core larger, and when the core diameter is more than 1mm, rotate the sleeve in the (-) direction to make the core smaller. 4. When rotating the sleeve, insert the wrench supplied with the drill into the hole of the flange and then rotate the sleeve. 5. fter Completing the adjustment, tighten the drill directly through the window on the sleeve. Fig.3 Core Flat Surface Fig.4 Flange (Caution) Depending on amount of the center height adjustment, the hole diameter may change. It is recommended that the hole diameter is checked after the center height adjustment. 5
26 Lathe Installation 1. The top face of the outer insert should be parallel to the X-axis to allow for offset cutting. (Cutting diameter can be changed by moving in the X-axis.). It is recommended to set the outer insert as shown in Fig.1 with the outer insert facing the operator. (Fig.1) (It is also possible to use it by setting it in 180 reverse position) If the lathe has two turrets, when installing the drill into the lower turret, the outer insert should be set to face the operator. (It is also possible to use it by setting at 180 reverse position) Moving Direction of X-axis Turret X-axis of the Machine Inner Edge Flat Surface Flange Outer Edge Fig.1 Installed into the Lathe Cutting Diameter djustment 1 Cutting Diameter djustment Smaller 1. Cutting diameter is adjusted by moving X-axis. The moving direction of the X-axis depends on the position of the toolholder.. For making the hole diameter larger, slide the tool along the X-axis toward the outer insert side. (Fig., Fig.3) For making the hole diameter smaller, slide the tool along the X-axis in the opposite direction. (This movement of the axis is called an Offset ) Be sure not to make the hole diameter smaller than the drill diameter by more than 0.mm (0.008"). Otherwise, the toolholder will interfere with the drilled hole. (Fig.4) Ex.) When using Ø0mm drill, the hole diameter must not be smaller than 19.8m (0.780") X-axis of the Machine Flat Surface Fig. Outer Insert Facing Up Larger Flange Outer Edge X-axis of the Machine Outer Edge Larger Flat Surface Smaller Flange Offset Limit of the Cutting Diameter For the maximum limit of the cutting diameter, refer to Max. Offset (Radial) in the Toolholder Dimensions table. (The figure in the Toolholder Dimensions table shows how much it is possible to offset the drill in the radial direction.) Ex.) When using Ø0mm (Ø0.787") drill, for example, it is possible to make a hole up to Ø1.1mm (0.831") since "Max. Offset (Radial)" is +0.55mm (+0.0"). Interference X-axis of the Machine Flat Surface Center of Drill Fig.3 Outer Insert Facing Down Cutting Dia. Flange Outer Edge Center of Spindle Fig.4 Excessive Offset (For Smaller Hole Diameter) Center Height djustment 1 Center Height of the Inner Insert When installing inner insert as shown in Fig.1, it will be set around 0.05mm (0.00") below the Center of Spindle. (Fig.5) This is the normal position of the center height. However, in case that the turret of the lathe is out of alignment with the Center of Spindle, sometimes the inner insert may be above or below center. For stable machining, it is essential to check the Center Height of the inner insert carefully bout 0.00 below the Center Inner Edge Center of Spindle How to Check the Center Height For checking the center height of the inner insert, see the core which remains at the center of the bottom of the drilled hole. If the center height is in the normal position, a core of about 0.5mm (0.00") in diameter, will remain after machining. (Fig.6) djustment of center height is required if no core is present or a large core diameter of 1mm (") or more remains. * The drilled hole for verification purposes needs to be machined at approximately 10mm (0.375") in depth and at a feed rate of ipr or lower. Core (bout 0.5mm in Diameter) Fig.6 Center Core Fig.5 Front View of the Drill 6
27 Center Height djustment Continued... 3 Center Height djustment 1. When there is no remaining core and the inner insert is chipping This occurs when the inner insert is set above center. (Fig.7) How to djust.install the drill rotated by 180 Most problems will be solved by this method (Fig.8) B. If the core diameter becomes too large after the above adjustment, install the drill by rotating 90 counter-clockwise as shown in Fig.9 (outer edge is positioned lower) and adjust the center height by moving the tool in the X-axis direction. (However, this will make it impossible to adjust the cutting diameter) Caution: When installing the drill in the opposite direction (outer insert is positioned above), the cutting diameter will become smaller, which may cause the drill body to interfere with the drilled hole. The best solution is to readjust the center position of the turret itself. Fig.7 Insert breakage near the center of the drill 180 Rotation Inner Edge X-axis of the Machine Initial Installation (Inner insert positioned higher than normal) Improved Position of Inner Insert (Inner Insert Positioned Lower than Normal) X-axis of the Machine X-axis of the Machine Center of Spindle Center of Spindle 90 Rotation Inner Edge Center Height djustment by Moving the Tool Higher Below the Center Center of Spindle X-axis of the Machine 90 Inner Edge Inner Edge Center of Drill Inner Edge Center of Drill Outer Edge Center of Drill Close-up Near the Center Inner Edge Close-up Near the Center Inner Edge Close-up Near the Center Inner Insert Positioned too Far below Center Fig.8 Fig.9. Core with Excessively Large Diameter More than 1mm (") This occurs when the inner insert is below center This condition causes poor chip evacuation and an adjustment is required. Inner insert is positioned excessively below the center. 90 Rotation Center Height djustment by Moving the Tool Outer Edge How to djust X-axis of the Machine Outer Edge X-axis of the Machine Below the Center Higher 90 Install the drill rotated 90 as shown in Fig.10. (outer insert is positioned on the upper side) and adjust the center height by moving tool in the X-axis direction. (However, this will make it impossible to adjust the cutting diameter) Caution: When installing the drill in the opposite direction (outer insert is positioned lower), the cutting diameter will become smaller, which may cause the drill body to interfere with the drilled hole. The best solution is to readjust the center position of the turret itself. Inner Edge Fig.10 Inner Edge 7
28 Explore Kyocera's Broad Range of Drilling Solutions ORION High Performance Drills HYDROS Coolant Through Deep Drills ZDK Flat Bottom Drills DR Replaceable Insert Tip Magic Drills DRV High Efficiency Indexable Magic Drills HOLESHOT TM DR Indexable Drills Drill Diameter Range Solid Drills Indexable Drills 1.5D D 3D 4D 5D 6D 7D 8D 10D 15D ORION (Inch) ORION (Metric) 0.047"~0.500" 1.00mm~1.00mm HYDROS (Inch) HYDROS (Metric) 0.15"~0.500" 1.00mm~1.00mm ZDK (Metric) DR (Inch) DR (Metric) 1.00mm~0.00mm 0.313"~1.004" 7.94mm~5.50mm DRV (Inch) 0.500"~1.500" FUTURE EXPNSION DRV (Metric) 1.00mm~39.00mm HOLESHOT (Metric) HOLESHOT (Inch) 14.00mm~63.00mm 0.515"~4.000" 0 Ø0.500 Ø1.000 Ø.000 Ø3.000 Ø4.000 KYOCER Precision Tools, Inc. 10 Industrial Park Road Hendersonville, NC 879 Customer Service Option 1 Technical Support Option Official Website Distributor Website mykpti.kyocera.com cuttingtools@kyocera.com KYOCER Precision Tools, Inc. 1/18, K Printed in U.S..
DRV Magic Drill. High Efficiency Indexable Drill. Economical Inserts with 4 Cutting Edges and Excellent Chip Evacuation
DRV Magic Drill High Efficiency Indexable Drill Economical Inserts with 4 Cutting Edges and Excellent Chip Evacuation xd to 6xD drilling lineup with 4 chipbreakers for various machining applications High
More informationDRV DRV. MagicDrill. High Efficiency Indexable Insert Drill
High Efficiency Indexable Insert Drill High Efficiency Indexable Insert Drill MagicDrill Economical Inserts with 4 Cutting Edges. Excellent Chip Evacuation with 6D Maximum Deep-Hole Drilling D to 6D Drilling
More informationChange!! Change I Change II Change III Change IV. Magic Drill DRX DRX
Drilling DRX Magic Drill DRX Magic Drill DRX Change!! The total product lineup is now complete! ø1~ø60 D,3D,4D,5D Change I Change II Change III Change IV New Technology: Twisted coolant hole New Concept:
More informationDRX type New technology : twisted coolant hole
MagicDrill Change!! Drilling is changed! DRX type New technology : twisted coolant hole Improved chip evacuation performance New concept : chipbreaker Covers a variety of workpiece materials MEGCOT New
More informationDRA DRA. MagicDrill. High Efficiency Modular Drill. Excellent hole accuracy with a low cutting force design. High Efficiency Modular Drill
High Efficiency Modular Drill High Efficiency Modular Drill MagicDrill DRA Excellent hole accuracy with a low cutting force design Optimal web thickness limits deflection Fine chip breaking and smooth
More informationDRC type. MagicDrill. High efficiency drill module. New lineup. Machining diameters: Ø7.94-Ø20.99 Machining depths: 3D,5D,8D. High efficiency.
MagicDrill DRC type High efficiency drill module Larger cutting diameters now available High efficiency High reliability High feed rate High quality lineup SS-DRC (Straight Shank) Machining diameters:
More informationProduct Lineup MagicDrill DRC
1~62 Product Lineup MagicDrill DRC SS-DRC Depth: 3 D type Straight Shank 7 SS-DRC Depth: 5 D type Straight Shank 8 SS-DRC Depth: 8 D type Straight Shank 9 Chamfering attachment For Straight Shank SS-DRC
More informationKYOCERA Cutting Tools Drilling Catalog
2013 KYOCERA Cutting Tools Drilling Catalog 2013 Drilling Catalog Table of Contents KYOCERA Company Overview How to Order Kyocera Cutting Tools iv v Drilling Product Lineup & Inserts 1-2 Summary of Drilling
More informationT360. Holders and Inserts - T-Cap. Features T333. Holders T335. Inserts T336. Clamping units T337. Sleeves for clamping units T338.
T358 T329 Holders and Inserts - T-Cap Features Holders Inserts Clamping units Sleeves for clamping units T-CAP Kits T333 T335 T336 T337 T338 T339 User Guide Comparison test results Surface finish Tool
More informationM-FOUR (MEW) 90 Milling with Double-sided 4-edge Inserts. Low Cutting Forces with Chatter Resistance for Excellent Surface Finish
M-FOUR (MEW) 9 Milling with Double-sided 4-edge Low Cutting Forces with Chatter Resistance for Excellent urface Finish Economical 4-edge Insert MEWH Helical End Mill Added Improved Toolholder Durability
More informationRich line up of indexable drills for various
DrillLine Tungaloy Report No. 377-US TUNGDRILLTWISTED Rich line up of indexable drills for various machining needs ACCELERATED MACHINING DrillLine Excellent surface finish and stable chip evacuation due
More information15 Lead Angle D1~D9 MSRS15 MSE15 D2-D8 D9
15 1~9 15 MSE15 2~9 28 9 Heavy Milling Face Mill MonSteR M S R Square Mill Conventional Tools Metal removal rate is drastically increased Square (4edge) type Face Mill 15 Roughing takes place in one pass.
More informationCat.3a Super Power Drill Super Drill
www.jic-tools.com.tw Cat.3a Super Power Drill Super Drill WE HAVE INVESTED RESOURCES IN THE DESIGN & MANUFACTURE OF INSERTED CUTTERS Cost Saving Our innovative tooling design upgrades productivity and
More informationTDX. Range extended with new AH725 grade, for steels and stainless steels! Highest Productivity with Maximum Performance! Concept
Keeping the Customer First Tungaloy Report No.021-USA TAC Drills / New TDX type TDX Concept Range of drills from ø0.500" ~ 2.00" L/D = 2xD, 3xD, 4xD, 5xD Full Line up Available! Highest Productivity with
More informationFeatures. Special forms are possible
Center Drill >> The is a trademark of Nine9, the developer of the first indexable center drill in the world.(patented) Offering an indexable insert system for the 1st time, Nine9 s design improves your
More informationKeeping the Customer First. Tungaloy Report No. 409-US. Indexable drill NEW. TDS type TUNGALOY. The most economical solution for drilling!
Keeping the Customer First Tungaloy Report No. 409-US Indexable drill NEW TDS type TUNGALOY The most economical solution for drilling! Features Double-sided insert with 6-cutting edges TungSix-Drill is
More information3AFK 3AFK. For Aluminum Machining. 3-Flute End Mill for High Efficiency and Precision. Solid End Mill
Solid End Mill For Machining 3-Flute End Mill for High Efficiency and Precision High Efficiency with 3-Flutes. Excellent Precision Machining Stable Machining due to sharp edge for Anti-chattering Performance
More informationStable parting-off operations due to unique clamping system
GrooveLine Tungaloy Report No. 504-US DUOJUST-CUT Stable parting-off operations due to unique clamping system ACCELERATED MACHINING GrooveLine DuoJust-Cut, a new line of small tools with a durable insert
More informationCutting Tools DIGEST Catalog
Cutting Tools DIGEST Catalog Insert Grade CVD Coating Innovation CA5 series Ultra fine interface increases adhesion strength to provide long tool life and stable machining High aspect ratio of α-al 2 O
More informationFlexible tool overhang lengths possible by combining the modular extension arbor and shank with insert run-out adjustment mechanism
Sumi Easy insert replacement Characteristics Achieves efficiency through high speed, high feeding ability!! (v c =50 to 500m/min, f = 0.4 to 1.2mm/rev) Compatibility with a wide range of cutting conditions
More informationAutomotive. Tooling Solutions. Providing Optimal Tooling Solutions for Automotive Machining
Automotive Tooling Solutions Providing Optimal Tooling Solutions for Automotive Machining Crankcase Cylinder Heads Crankshafts Camshafts Connecting Rods Valve Bodies Synchronizer Gears Main Shafts CVT
More informationMFH High Efficiency and High Feed Cutter
Milling MFH High Efficiency and High Feed Cutter MFH High Efficiency and High Feed Cutter Resistant to chattering with 3D convex cutting edge. Multi-functional cutter for ramping, helical milling, etc.
More informationKORLOY Indexable new generation drill KING DRILL
KORLOY Indexable new generation drill KING DRILL Optimized insert design for maximum drilling efficiency KING DRILL Code system of holder K 5D - 0 07 KING/KORLOY Aspect ratio(l/d) D,.5D, 3D, 3.5D, 4D,
More informationInnovative insert provides superior
TurnLine Tungaloy Report No. 417-US MINIFORCE-TURN Innovative insert provides superior economic advantages! ACCELERATED MACHINING TurnLine VXGU insert, new toolholders, new chipbreaker, and new grades
More informationMEW Series MEW. 90 Milling with Double Sided 4-edge Inserts
9 Milling with Double ided -edge Inserts 9 Milling with Double ided -edge Inserts eries Low Cutting Forces Equivalent to Positive Inserts with Chattering Resistance for Excellent urface Finish Economical
More informationHertel Indexable Drills (HID)
Hertel Indexable Drills (HID) mscdirect.com/hertel DESIGNED TO DELIVER Hertel cutting tools are designed to deliver consistency, reliability, durability and value with every cut. For over 65 years, Hertel
More informationKeeping the Customer First Tungaloy Report No. 369-J Tungaloy Report No. 372-US Face milling cutter NEW New grades TEN / EEN type extended version
Keeping the Customer First Tungaloy Report No. 369-J 37-US cutter NEW TEN / EEN type New grades extended version Highly productive and economical face milling cutter! T UNGALOY Features Double sided pentagonal
More informationdrill MITSUBISHI CARBIDE New Products LJ293A Large diameter sizes added. Solid carbide drill
MITSUBISHI CARBIDE LJ293A New Products Solid carbide drill Large diameter sizes added. MZ drill Internal and external coolant, multi purpose high performance drill. MZ drill, characteristics and application
More informationTAW Drill. Indexable insert drill, yet always stable drilling. Stable drilling with indexable drill B060A. MIRACLE Coated VP15TF
B060A Stable drilling with indexable drill Indexable insert drill, yet always stable drilling Grade for high rigidity and longer tool life MIRACLE Coated MIRACLE coating displays high welding resistance
More informationMulti-Drill Type SMD. Sumitomo Multi-Drills with Replaceable and Regrindable Heads. Programme Expansion:
TOOLING NEWS E-99 P M K N S H Sumitomo Multi-Drills with Replaceable and Regrindable Heads Multi-Drill Type SMD Prograe Expansion: Large Hole MTL Type - High Drilling Accuracy Drill Diameter up to Ø 4,5
More informationBSF. Large Ratio Automatic Back Counterboring & Spotfacing Tool
BSF Large Ratio Automatic Back Counterboring & Spotfacing Tool Counterbores up to 2.3xd Replaceable carbide coated blades for extended life Very simple to use Suitable for CNC machines with through coolant
More informationDrill for Wheel Hubs. Solid Carbide Drill MHE
. Update B3G Expanded New Grade Solid Carbide Drill Uniue design provides superior hole accuracy for shallow hole drilling. Effective drilling of hub bolt holes can be achieved. Additional new grade DP30
More informationNew Item & New Concept Tools Aqua EX Flat Drill
New Item & New Concept Tools Aqua EX Flat Drill Completely Flat Point Angle! (Point Angle 180 ) Multi-Function Drill Covering Wide Application Range Aqua EX Flat Drill Sharpness & Rigidity at the Same
More informationAPOLLO. Variable Helix Corner Radius End Mills. Excellent for Alloy Steel, Nickel Inconel Alloys, Stainless and Carbon Steel
Variable Helix Corner Radius End Mills Excellent for Alloy Steel, Nickel Inconel Alloys, Stainless and Carbon Steel Unequal Flute Design for Chatter Resistance Great for Roughing or Finishing High Performance
More informationMilling Cutter for Heavy Roughing
15 15 Milling Cutter for Heavy Roughing Notched insert reduces cutting force, chattering and enables efficient cutting. Large depth of cut and high feed rate enable high effi ciency cutting. TZE00047 changes
More informationOptimized flute design Better chip evacuation. Carbide substrate Higher heat resistance, higher speed.
Thread Mills Available for the first time, our solid thread mills are designed to be the highest quality thread milling solution. WIDIA-GTD Cut up to 63 HRC. Improved overall thread quality. Optimized
More informationBoring. Reaming. Burnishing. Threading. Drilling. Opening Drill. Large Diameter Replacable IC Insert Drilling System. Specials
oring Reaming urnishing Threading rilling Opening rill Large iameter Replacable I Insert rilling System Specials Opening rill Large iameter Replaceable I Insert rilling System iameter Range: 50.80mm -
More informationNew. Products2013.
T u n g a l o y www.tungaloy.com Company Overview Providing Complete Tooling Solutions for the Metal Removal and Industrial Product Sectors TUNGALOY is one of the world s leading manufacturers of carbide
More informationCP157-E. Heavy Milling. MSR Type. BT50 Integral Arbor type. Heavy Milling Cutter. PR830(For Steel) PR905(For Cast Iron) New! Low resistance insert
CP157-E Heavy Milling Type Heavy Milling Cutter BT50 Integral Arbor type PR830(For Steel) PR905(For Cast Iron) New! MonSteR M S R Mill Low resistance insert Heavy Milling Cutter Advantages Nicked insert
More informationQuick Change Carbide & Steel Boring Bar Instructions Manual
Workpiece Rigidity 1 Work holding Use the proper chuck and jaws to hold the work-piece, to assure that the part is held with maximum rigidity and stability under cutting force. 2 Steady Rest Support When
More informationIndexable endmill for high precision finishing
MillLine Tungaloy Report No. 431-US BALLFINISH-NOSE Indexable endmill for high precision finishing ACCELERATED MACHINING MillLine Excellent surface finish and stable machining due to secure clamping and
More informationSNAP. For more case studies, testimonials, and videos. We are also available on:
www.heuletool.com For more case studies, testimonials, and videos We provide online tool selectors for the COF,, DEF and BSF product groups. Simply enter your application information and the correct tool
More informationVEX-S. Combination Drill with Front & Back Chamfering of Through Holes. tip combined with patented SNAP. chip control.
Combination Drill with Front & Back Chamfering of Through Holes tip combined with patented SNAP chip control blade replacement Cat. No. HTC015 Introduction Catalog HTC015No. HTC14 HEULE is setting new
More informationCOFA. Deburring Tool for Elliptical or Contoured Surfaces. increased performance. from stock
Deburring Tool for Elliptical or Contoured Surfaces increased performance from stock Cat. No. HTC015 Introduction Catalog HTC015No. HTC14 The HEULE COFA deburring tool removes burrs from the front and
More informationIndexable Center Drill
i-center indexable center drill (patent pending) First Indexable center drill in the world. Shortens set up time and center drilling time. Increases tool life which reduces tooling cost. Special forms
More informationand AM-CAT-COREV(GB)-11/08 High Performance Indexable Insert Systems
and AM-CAT-COREV(GB)-11/08 High Performance Indexable Insert Systems Allied Maxcut Engineering Co. Limited AMEC Indexable Drill Range The AMEC range of adjustable indexable carbide drills provides the
More informationLEADING SOLUTIONS IN THREAD MILLING TECHNOLOGY
LEADING SOLUTIONS IN THREAD MILLING TECHNOLOGY Thread with Maximum Confidence, Depth, Versatility and Economy. Emuge Shur-Thread TM, Threads-All TM, Vario-Z and NPT Solid Carbide Thread Mills; and Gigant-ic
More informationWiper Inserts for Steel Turning
Product Brochure Wiper s for teel Turning WE & WF Negative Wiper s in Carbide and Cermet NEW OLID ROUND OLUTION DRILLING OLUTION TURNING OLUTION MILLING OLUTION Two Ways to ave! 1) Buy 20 s, Get FREE (Promo
More informationMEC Series. Low cutting force, reduced chattering and high efficiency machining. High efficiency end mills and face mills
High efficiency end mills and face mills MEC eries MEC eries ow cutting force, reduced chattering and high efficiency machining arge lineup for various applications New PD5 grade for machining aluminum
More informationJet-Stream Modular Carbide & Steel Boring Bar Instructions Manual
Workpiece Rigidity 1 Work holding Use the proper chuck and jaws to hold the work-piece, to assure that the part is held with maximum rigidity and stability under cutting force. 2 Steady Rest Support When
More informationNew Version. High performance economical double sided inserts with 4 cutting edges! Shoulder milling cutter. Featuring new 18 size insert NEW
Keeping the Customer First Tungaloy Report No. 390-US Shoulder milling cutter Version Featuring new 18 size insert High performance economical double sided inserts with 4 cutting edges! NEW LQMU11 LQMU18
More informationHigh productivity with newly designed wiper edge geometry
Positive wiper insert WP High productivity with newly designed wiper edge geometry Excellent surface roughness and smooth chip control during high feed machining. High quality surface finish with no galling.
More informationTOOLING NEWS E-140. Sumitomo Multi-Drills with Replaceable and Regrindable Heads. Multi-Drill Type SMD. Programme Expansion: 12 x D K N S H
TOOLING NEWS E-140 Sumitomo Multi-Drills with Replaceable and Regrindable Heads Multi-Drill Type SMD Prograe Expansion: 1 x D P M K N S H Multi-Drill Heads Front screw clamp design MultiDrill design +
More informationChapter 23 Drilling and Hole Making Processes. Materials Processing. Hole Making Processes. MET Manufacturing Processes
MET 33800 Manufacturing Processes Chapter 23 Drilling and Hole Making Processes Before you begin: Turn on the sound on your computer. There is audio to accompany this presentation. Materials Processing
More informationIncreases the feed rate up to. 400% using 4 inserts! Compared with competitor's cutter. The Ultra High Feed Chamfer Mill
The Ultra High eed Chamfer Mill CATAOG No. - ong Type Hexagon Increases the feed rate up to 00% using inserts! Compared with competitor's cutter Eccentric Design for Tapped Holes New series exclusively
More informationN/C LATHE TOOLING F F
ATHE TOOING ATHE TOOING Collet Chuck System MEGA MICRO CHUCK PAT. Clamping diameter: ø0. - ø6.05 Smaller nut diameter than the body enables installation from the back of the toolholders in small lathes
More informationHybrid TAC Mill Series Next generation TAC endmills allow one tool for various types of machining
No.011-USA April 2009 Small diameter endmills able to handle various machining modes Hybrid TAC Mill Series Next generation TAC endmills allow one tool for various types of machining Hybrid TAC Mills provide
More informationKGD for Automatic Lathe
Cutoff KGD Cutoff tool KGD for Automatic athe The World s Thinnest! Edge widths are available from 1.3mm Excellent chip control due to new PF/ PQ Chipbreaker Improved insert clamping force generated by
More informationFor boring down to ø.177" with CBN inserts
Keeping the Customer First Tungaloy Report No. 411-US Small CBN insert series NEW For boring down to ø.177" with CBN inserts The World's smallest diameter tool for boring on hardened steels with its *ø.177"
More informationAPRIL 2009 / NEW-100 / PAGE 1 OF 13
APRIL 2009 / NEW-100 / PAGE 1 OF 13 The standard UNIDEX line covers reaming applications from 5/16 to 1 1/4 diameter. The single indexable blade and high wear resistant carbide or cermet pads provide a
More informationWhy settle for 2 cutting edges when you can have 3 on one insert?
MillLine www.tungaloyamerica.com Tungaloy Report No. 421-US TUNG-TRI Why settle for 2 cutting edges when you can have 3 on one insert? ACCELERATED MACHINING 2 TUNG-TRI MillLine Tung-Tri s economical insert
More informationCHAMFERING RINGS UPDATED. Ring Diameters: 1.34, 1.50, 1.65 and Fits Body Diameters: 10.0mm(.3937") mm(1.000")
Ring Diameters: 1.34, 1.50, 1.65 and 1.85 Fits Body Diameters: 10.0mm(.3937") - 25.4mm(1.000") L:D Ratios: Gold Twist 3xD, 5xD, 8xD & 12xD Quad Twist & Quad Drill+ 3xD, 4xD & 5xD Maximum Chamfer DOC:.118"
More informationXMR01 XMR01. Indexable Milling Tools. High feed milling cutters B 119. Specification of tools XMR01 XMR01. S type insert, straight shank.
Tools S type insert, straight shank Specification of tools Stock ØD L1 L ød Number of teeth Z asic dimensions(mm) Weight (kg) 0 1 0. -0-G-SD09-0 1-0-G-SD09-0 1-0-G-SD1-0 1-0-G-SD1-0 1 1. Stock available
More informationOptimized design of inserts for maximum drilling efficiency
KORLOY Indexable new generation drill KING DRILL Optimized design of s for maximum drilling efficiency Excellent cutting performance and chip control due to the optimized geometry and chip breaker of both
More informationNEW INDEXABLE DRILL FOR HOLE MAKING
No:160-3 NEW INDEXABLE DRILL FOR HOLE MAKING Features - Excellent chip evacuation due to the specially designed flute - Special surface treatment of shank provides long durability - 4 cutting-edge using
More informationHigh Precision Violet Series Drills for Counter Boring VA-PDS-CB Exclusive design for counter boring.
212.12 Update B159B New sizes included High Precision Violet Series Drills for Counter Boring Exclusive design for counter boring. y Innovative cutting edge geometry for high performance counter boring.
More informationSolid carbide drill WSTAR 5XD DRILL B026A. Superior design wavy cutting edge & flute geometry
Excellent multi-purpose applications from general steel to nickel based alloys A wide application range from.125 to.7812 inch. Sharp cutting edge performance and smooth chip discharge B26A Solid carbide
More informationDouble-sided positive insert for semi-finishing to finishing
MillLine Tungaloy Report No. 508-US DOMINI-MILL Double-sided positive insert for semi-finishing to finishing ACCELERATED MACHINING MillLine DoMini-Mill features the advantage of an economical 6-cornered
More informationACCESSORIES.
Rotary, Dividing, & Cross Tables 166 Indexes 167 Dividing Heads 168 Screw Jack Sets 168 Angle Plates & V-Blocks 169 Quick Change Tool Posts & 170-171 CNC Tool Holder Bushings 171 Lathe Chucks 172-177 www.sowatool.com
More informationNC Spot Drill with Patented indexable carbide insert.
with Patented indexable carbide insert. High Efficiency! Low Cost! CNC Lathes, CNC Turning Centers and Machining Centers. One tool will perform multiple applications. Long tool life. Each insert has four
More informationTungaloy Report. No. 411-US. Small CBN insert series. Expansion of grade. For boring down to ø0.177" with CBN inserts
Tungaloy Report No. 411-US Small CBN insert series Expansion of grade For boring down to ø0.177" with CBN inserts The world's smallest diameter tool for boring on hardened steel and sintered metals down
More informationOptimum tool for finish machining
Series Expansion Indexable Ball-nose End Mill for Finishing Indexable Corner Radius End Mill for Finishing 2011.2 Update B065E SRF/SRB SUF High accuracy indexable end mill Optimum tool for finish machining
More informationHydroForce. HydroForce HT Hydraulic Chuck High Torque. Hydraulic Chuck (HC) Basic Working Principle
HydroForce HT ADVANCES 2015 HydroForce HT Hydraulic Chuck High Torque First choice solution for rotating applications. HydroForce HT gives you an unparalleled combination of accuracy and clamping force.
More informationLower Spindle Power Consumptionn
ower Spindle Power Consumptionn > Five cutters for drilling Ø13~Ø50 mm. > One insert for all kind of materials. > The drilling is done by helical interpolation. (circular ramping milling) Nine9 NC Helix
More information4/5/6RFH 4/5/6RFH NEW. High Efficiency Roughing End Mill for Difficult-to-Cut Material
For Difficult-to-Cut Material High Efficiency Roughing End Mill 4/5/6RFH High Efficiency Roughing End Mill for Difficult-to-Cut Material 4/5/6RFH NEW High Efficiency Machining of Difficult-to-Cut Material
More informationLecture 15. Chapter 23 Machining Processes Used to Produce Round Shapes. Turning
Lecture 15 Chapter 23 Machining Processes Used to Produce Round Shapes Turning Turning part is rotating while it is being machined Typically performed on a lathe Turning produces straight, conical, curved,
More informationBORING. Applications. Products. Spare parts Cutting data and chip control. Roughing
Content Applications Tool selection guide Roughing inishing/reaming Products Roughing Coroore 820 - Three insert design Coromant Capto and SK - 1.378-12.047 inch 4 5 7 8 General Turning Duoore - Two insert
More informationMEW End Mill. Double sided inserts with 4 cutting edges
MEW End Mill Double sided inserts with cutting edges Double sided insert with cutting edges Kyocera s unique molding technology reduces cutting force equivalent to positive type inserts. A.R. Max+ Tough
More informationNO NEED TO CHOOSE NINE9 DOES IT ALL!
NO NEED TO CHOOSE NINE9 DOES IT ALL! Cat. No. 11.a NC Spot Drills Corner Rounding Cutters & Engraving Tools Various applications of NC Spot Drill We Focus: Higher efficiency Position accuracy Long tool
More informationTDX-type TAC Drill Manual. TAC DRILL Manual. DJ chipbreaker. DS chipbreaker. DW chipbreaker
TDX-type TAC Drill Manual TAC DRILL Manual DW chipbreaker DS chipbreaker DJ chipbreaker CONTENTS What is TDX Drill? 1 Nomenclature for TAC Drill 1 Cutting mechanism of TAC Drill 1 Features of TDX Drill
More informationTechnical Information for Power Buster
Technical Information for ower Buster Recommended cutting condition ISO Workpiece NC5330 NC335 0.0040.008 0.0040.008 0.0040.008 vg(sfm) High speed NC5330 NC335 Carbon steel 919755591 820656525 755591492
More informationHC Hydraulic Expansion Chucks
Technical Information HC Hydraulic Expansion Chucks design, function, effect, and application features, handling, and action application instructions precision tool length setting torques accessories sealed
More informationPlus Our NEW Quick Delivery Step Drill Program
LE ADING SOLUTIONS FOR CHAMFERED / THRE ADED HOLES Plus Our Quick Delivery Step Drill Program CHAMFERED / THREADED HOLE SOLUTIONS From standard stocked tools to our Quick Delivery Program a full range
More informationTypical Parts Made with These Processes
Turning Typical Parts Made with These Processes Machine Components Engine Blocks and Heads Parts with Complex Shapes Parts with Close Tolerances Externally and Internally Threaded Parts Products and Parts
More informationMission Statement. 2005, Manchester Tool Company. All rights reserved.
Mission Statement Manchester Tool Company shall provide tooling systems to the metal cutting and similar industries, specializing in cutoff, grooving and complimentary niche products. We are dedicated
More informationProduct Information Report Maximizing Drill Bit Performance
Overview Drills perform three functions when making a hole: Forming the chip The drill point digs into the material and pushes up a piece of it. Cutting the chip The cutting lips take the formed chip away
More informationApplication and Technical Information Thread Milling System (TMS) Minimum Bore Diameters for Thread Milling
Inserts Application and Technical Information Minimum Bore iameters for Thread Milling UN-ISO-BSW tpi 48 3 4 0 16 1 10 8 7 6 5 4.5 4 Technical ata Accessories Vintage Cutters Widia Cutters Thread Milling
More informationDrilling Tools. Common problems and solutions for drilling. Problem Cause Solution. Bend,distortion and slippage of machine and workpiece
Drilling Tools for solid carbide drills C Common problems and solutions for drilling Problem Cause Solution Drill breakage Bend,distortion and slippage of machine and workpiece Increase the rigidity of
More informationValid from. MARcH 1 - AUGUST 31,
Valid from MARcH 1 - AUGUST 31, 2014 www.tungaloyamerica.com 1 Choices: Shellmill Type Holder 1) Buy 20 inserts, receive 1 shellmill at 25% off 2) Buy 30 inserts, receive 1 shellmill at 50% off 3) Buy
More informationChapter 22 MACHINING OPERATIONS AND MACHINE TOOLS
Chapter 22 MACHINING OPERATIONS AND MACHINE TOOLS Turning and Related Operations Drilling and Related Operations Milling Machining Centers and Turning Centers Other Machining Operations High Speed Machining
More informationFeatures. High Positive Rake Angle. Multi-Side Grinding. High Speed, High Feed Rate. Economical
Engraving This is a revolutionary new concept of engraving tools with indexable carbide inserts. They offer you the ability to produce HIGH QUAITY ENGRAVING in most materials. The latest coated carbide
More informationPRODUCT NEWS PFC/MPF NEW PRODUCT. No. 303 DIJET INDUSTRIAL CO., LTD. Ø 50, Ø 63, Ø 80: 6 Items. Ø 30, Ø33, Ø 40: 3 Items. Face Mill type.
PRODUCT NEWS No. 303 NEW PRODUCT Face Mill type PFC/MPF Ø, Ø 63, Ø 80: 6 Items Heads type Ø 30, Ø33, Ø 40: 3 Items Up & Down From semi-finishing to super finishing on slide seat surface. High speed up
More informationMiniature shoulder milling cutter with incomparable stability
MillLine Tungaloy eport No. 56-US TUCE-EC Miniature shoulder milling cutter with incomparable stability 2 TUCE-EC 2 TU TU TU TU TU TU TU T C C C C C C C C C CE- E- E- E- E- E- E- E- E E E E E E E C ACCELEATED
More informationEMP01. Indexable Milling Tools. Square shoulder milling tools B 88. Kr:90 o. Specification of tools. Spare parts. EMP01 Straight shank.
Milling Tools Kr:90 o Step shoulder Slot milling Ramp milling Helical machining Plunge milling EMP01 Straight shank Specification of tools EMP01 Straight shank Stock Basic dimensions(mm) ØD ød L L1 apmax
More informationReamer Basics. Fixed Reamers The reamer size is fixed and any size reduction due to wear or sharpening cannot be reclaimed
1 Reamer Basics Reamers are available in a variety of types, materials, flute styles and sizes The typical reamer is a rotary cutting tools designed to machine a previously formed hole to an exact diameter
More informationHeadquarters : 888 Homu Road, Hsinchuang, Shengang, Taichung, Taiwan E
YEONG CHIN MACHINERY INDUSTRIES CO., LTD Headquarters : 888 Homu Road, Hsinchuang, Shengang, Taichung, Taiwan sales@ GENERAL TEL : 886-4-2562-3211 SERVICE TEL : 886-4-2561-2965 FAX : 886-4-2562-6479 FAX
More informationSpecial reamers. Figure N 1 Reamer with descending cutting edges in carbide (Cerin)
Special reamers There is a wide category of special reamers, ie non-standard, that are suitable to address particular problems encountered in the finishing holes, both for maintenance of individual pieces
More informationCoroChuck 970 SynchroFlex Benefits
Benefits Better surface quality on the flanks of the cut threads Longer tool life due to less friction Greater process security Due to the reduced risk of breaking the tap especially with small dimensions
More informationTDX. Highest Productivity with Maximum Performance! Range extended with new AH725 grade, for steels and stainless steels! Concept
Keeping the Customer First Tungaloy Report No. 377-E TAC Drills / New TDX type TDX Concept Range of drills from ø12.5 ~ 54 mm L/D = 2xD, 3xD, 4xD, 5xD Full Line up Available! Highest Productivity with
More informationEngineering Data Stock Ejectors
Engineering Data s The New Industry Standard This product may be covered by one or more patents or patent applications. See http://www.standardlifters.com/patents.html for details. 8/14 - Rev. 1 Things
More information