BORING. Applications. Products. Spare parts Cutting data and chip control. Roughing

Transcription

1 Content Applications Tool selection guide Roughing inishing/reaming Products Roughing Coroore Three insert design Coromant Capto and SK inch General Turning Duoore - Two insert design Coromant Capto inch Dampened Coromant Capto inch eavy Duty - Two insert design and larger diameters Coromant Capto, boring range inch Coromant Capto, boring range inch inishing Coroore for conventional or back boring Cylindrical shank inch Coromant Capto and SK inch Coromant Capto inch Dampened Coromant Capto inch Dampened Coromant Capto inch Coromant Capto inch Coromant Capto inch ine boring heads Coromant Capto and SK fine boring heads inch igh speed Coromant Capto and SK fine boring heads inch Other tools T-Max U fine boring units - or straight or angular mounting Coromant flexible boring tool nformation Drilling Reaming Reamer igh feed precision tool for through holes Spare parts Cutting data and chip control Tool olding Systems 3

2 General Turning A Tool selection TOOLS OR ROUGNG Parting and Grooving Coroore 820 Step boring Coroore 820 Productive boring with three insert Threading C Coroore 820 Single edge boring with one insert D eavy duty roughing with cartridges and adjustable extension-slides Duoore Dampened for deeper holes Duoore Twin edge boring with two inserts Drilling Coroore 820 boring tools Duobore boring tools Medium to high power machine tools Low power machine tools Coromant Capto SK (35-306) (25-270) x D5m 4 x D5m T9 T9 eavy duty boring tools Dampened tools (25-101) (99-150) ( ) ( ) x Dc inch 4 x D5m inch T9 T9 T9 T9 T-Max P T-Max P oring oring range, inch (mm) Duoore Single edge boring with one insert Tool olding Systems G Page oring depth ole tolerance Cutting fluid Type of boring Productive boring 3 inserts Step boring 3 inserts Single edge boring General nformation nternal nsert type Tool selection 4 CoroTurn 107 T-Max P Twin edge boring 2 inserts Step boring 2 inserts Single edge boring CoroTurn 107 T-Max P CoroTurn 107 CoroTurn 107

3 A General Turning Tool selection TOOLS OR NSNG ine boring head with boring bars for small diameters Parting and Grooving Coroore 825 ine boring head with cartridge and adjustable extension slide mounted on concentric bar Coroore 825 ine boring tool with cartridge Coroore 825 ine boring head with cartridge and adjustable extension slide mounted on concentric bar Threading C D Coroore 825 Dampened fine boring tool with cartridge for deeper holes Reamer 830 for high surface finish (3-42) ( ) Coroore ( ) ( ) ( ) Reamer 830 Coroore ( ) ( ) ( ) oring oring range, inch (mm) Dampened fine boring tools Drilling ine boring tools oring depth ole tolerance Cutting fluid Type of boring nsert type Dc 4 D5m 4 D5m inch inch 6 x Dc 6 x D5m inch T6 T6 T6 T6 T6 T6 T6 7 nternal nternal xternal Single edge CoroTurn 107 CoroTurn 111 nternal Multi edge Page Tool olding Systems G Tool selection 5 General nformation

4 nformation General Turning Drilling Tool olding Systems Cutting data and chip control Cutting data and chip control Roughing ollow the recommendations for the insert geometry and grade chosen. nitially, however, the cutting speed should be reduced to about 50% to ensure proper chip evacuation. Maximum depth of cut should not exceed half of the cutting edge length. inishing eed The chips must have a suitable form to be evacuated without damaging the surface of the bore. The required surface finish restricts the maximum feed for any given nose radius; choice of geometry hence becomes very important. y using a wiper insert, the surface finish can be retained at higher feeds. owever, the wiper inserts exert more radial pressure, increasing the risk for vibrations. Cutting speed The cutting speed is not as much limited by tool life as of vibration tendencies. This is particularly valid when bars with small diameters are used. Therefore starting values are recommended to be no more than 50% of that recommended for external turning and for the smaller boring bars ft/min. Cutting fluid When possible, cutting fluid should be used in all boring operations to quickly transport chips away from the cutting zone and out of the bore. Depth of cut When finish boring the maximum depth of cut is not so much related to the size of the insert as to the geometry (Generally a p = inch). The recommended inserts are designed to work at small depths of cut. When excessive depths of cut are used, the chips have a tendency stick between work piece and tool and damage the machined surface and or cause the cutting edge to break. nsert nose radius and geometry Vibrations can be caused by unsuitable insert geometry, lead angle, nose radius, etc. Generally, inserts should have positive top rakes, sharp cutting edges and small nose radii. The lead angle should be as close to 0 degrees as possible. The CoroTurn 107 and 111 knife edge inserts meet these requirements and are recommended as first choice for finish boring. Radial cutting forces are directly related to the size of the nose radius. A larger nose radius will deflect a boring bar more than a smaller nose radius and be more susceptible to vibrations. Recommended nose radius for finish boring is.008 inch. Nose radii larger than.016 inch should be avoided. Geometries optimized for finish boring nserts for general turning are also used for finish boring. Please see page A9 for an overview. owever, new TCX inserts for Coroore 825 in insert sizes T1.2, T1.8 and T2 with nose radius.008 inch, are now available in geometries optimized for use in finish boring. The new insert design ensures an improved chip form, allowing easier evacuation from the workpiece to preserve surface finish. The new geometries are based on Wiper technology for good surface finish at close tolerances and high feeds. Cutting data and chip control 6

5 Tool olding Systems Coroore 820 Roughing Rough boring tool - three insert design for maximum productivity General Turning Short, rigid and compact - Maximum stability Cutting fluid through the tool - Good chip evacuation Optimal productivity in medium to high power machine tools nformation Optional slide assemblies, individually adjustable axially and radially Drilling - Versatility - conomy - Less inventory Productive boring Step boring Single edge boring Shim Cover CoroTurn RC rigid clamping - irst choice for diameters inch ( mm) CoroTurn 107 screw clamping - Wide choice of insert types SO application areas: P Roughing 7

6 A General Turning Coroore 820 Roughing oring tool with 3 inserts Coromant Capto / SK Productive boring Step boring Use: Use: Single edge boring Parting and Grooving C oring range: inch ( mm) 4 D5m T9 nternal slides should be used. 3 Slides4) 1 Shim set 1 Adapter Use: 1 Slide 2 Cover 1 Adapter Threading oring depth: ole tolerance: Cutting fluid: 3 Slides 1 Adapter D Cutting speed, vc max: 3935 ft/min oring range nch (mm) Drilling oring Tool olding Systems G Dc min max ( ) Adapter size A Coupling size C3-C6 SK 63/A ( ) A C3-C6 SK 63/A ( ) C4-C6 SK 63/A ( ) C4-C6 SK 63/A ( ) C4-C6 SK 63/A (55-63) C C5-C6 SK 63/A (62-70) C C5-C6 SK 63/A (62-70) C C5-C6 SK 63/A ( ) D C5-C6 SK 63/A ( ) 1) l1 dimension when using shim 2) Tightening torque for slide 3) General nformation D 4) C5-C6 SK 63/A Lead angle ic /8 1/4 1/4 1/4 1/4 3/8 3/8 1/2 3/8 1/2 3/8 1/2 1. Slide4) 2. Adapter nsert type CC.. 2(1.5) CC.. 2(1.5) CC.. 2(1.5)-W CC.. 2(1.5) CC.. 2(1.5) CC.. 2(1.5)-W CC.. 2(1.5) CC.. 2(1.5) CC.. 2(1.5)-W CC.. 2(1.5) CC.. 2(1.5) CC.. 2(1.5)-W CC.. 3(2.5) SC.. 3(2.5) CC.. 3(2.5)-WM Ordering code R820A-AR11SCC06A R820A-AR11SCKC06A R820A-AR11SCLC06A R820A-R11SCC06A R820A-R11SCKC06A R820A-R11SCLC06A R820-AR12SCC06A R820-AR12SCKC06A R820-AR12SCLC06A R820-R12SCC06A R820-R12SCKC06A R820-R12SCLC06A R820-R14SCC09A R820-R14SSYC09A R820-R14SCLC09A Ordering code C3-R820A-AA3037A C4-R820A-AA3072A C5-R820A-AA3080A C6-R820A-AA3089A A06-R820A-AA3087A CC.. 3(2.5) SC.. 3(2.5) CC.. 3(2.5)-WM CC.. 3(2.5) SC.. 3(2.5) CC.. 3(2.5)-WM CC.. 43 SC.. 43 CC.. 43-WM CC.. 3(2.5) SC.. 3(2.5) CC.. 3(2.5)-WM CC.. 43 SC.. 43 CC.. 43-WM CC.. 3(2.5) SC.. 3(2.5) CC.. 3(2.5)-WM CC.. 43 SC.. 43 CC.. 43-WM R820C-AR16SCC09A R820C-AR16SSYC09A R820C-AR16SCLC09A R820C-R16SCC09A R820C-R16SSYC09A R820C-R16SCLC09A R820C-R18SCC12A R820C-R18SSYC12A R820C-R18SCLC12A R820D-AR18SCC09A R820D-AR18SSYC09A R820D-AR18SCLC09A R820D-AR18SCC12A R820D-AR18SSYC12A R820D-AR18SCLC12A R820D-R18SCC09A R820D-R18SSYC09A R820D-R18SCLC09A R820D-R18SCC12A R820D-R18SSYC12A R820D-R18SCLC12A set or Dc < D5m: l3 = 1.5 x Dc Slides of type R820x-A... and R820x-... with the same length can be combined for step boring over a larger diameter range. A11 Roughing 8 G C4-R820-AA3044A C5-R820-AA3086A C6-R820-AA3099A A06-R820-AA3099A C4-R820-AA3044A C5-R820-AA3086A C6-R820-AA3099A A06-R820-AA3099A C5-R820C-AA3050A C6-R820C-AA3104A A06-R820C-AA3108A C5-R820C-AA3050A C6-R820C-AA3104A A06-R820C-AA3108A C5-R820D-AA3052A C6-R820D-AA3060A A06-R820D-AA3064A

7 Roughing CoroTurn CoroTurn 107 CoroTurn RC Coromant Capto SK R820x-xRxxSCLCxxA R820x-xRxxSSYCxxA R820x-xRxxDCNxxA CoroTurn CoroTurn CoroTurn RC R820x-xRxxSCCxxA R820x-xRxxSCKCxxA R820x-xRxxDSYNxxA General Turning CoroTurn RC R820x-xRxxDCLNxxA 1 l = programming length Dimensions, inch Accessories, must be ordered separately. 4. Cover for 4. Cover for 3. Shim set CoroTurn 107 CoroTurn RC V D 5m 1 l 1 l 1) 3 l ft-lbs 2) R820A-AS00A R820A-AC10A ) ) ) ) R820-AS00A R820-AC11A ) ) ) R820-AS00A R820-AC11A ) ) ) R820C-AS00A R820C-AC15A Slide 2. Adapter R820C-AS00A R820C-AC15A - 3. Shim set Cover R820D-AS00A R820D-AC17A Coromant Capto tightening torque: Size C3: ft-lbs (40-50 Nm) Size C4: ft-lbs (50-60 Nm) Size C5: ft-lbs ( Nm) Size C6: ft.lbs ( Nm) Ordering example for a complete tool including adapter 3 piece R820A-AR11SCC06A (slides) 1 piece C3-R820A-AA3037A (adapter) nformation Drilling Tool olding Systems Roughing 9

8 A General Turning Coroore 820 Roughing oring tool with 3 inserts Coromant Capto / SK Productive boring Step boring Use: Use: Single edge boring Parting and Grooving C oring range: inch ( mm) 4 D5m T9 nternal: Threading oring depth: ole tolerance: Cutting fluid: 3 Slides 1 Adapter slides should be used. 3 Slides3) 1 Shim set 1 Adapter Use: 1 Slide 2 Cover 1 Adapter Cutting speed, vc max: 3935 ft/min oring range nch (mm) 1. Slide3) 2. Adapter Ordering code R820-AR22SCC12A R820-AR22SSYC12A R820-AR22SCLC12A R820-R22SCC12A R820-R22SSYC12A R820-R22SCLC12A R820-AR24SCC12A R820-AR24SSYC12A R820-AR24SCLC12A R820-AR24DCN12A R820-AR24DSYN12A R820-AR24DCLN12A R820-R24SCC12A R820-R24SSYC12A R820-R24SCLC12A R820-R24DCN12A R820-R24DSYN12A R820-R24DCLN12A R820G-AR24SCC12A R820G-AR24SSYC12A R820G-AR24SCLC12A R820G-AR24DCN12A R820G-AR24DSYN12A R820G-AR24DCLN12A R820G-R24SCC12A R820G-R24SSYC12A R820G-R24SCLC12A R820G-R24DCN12A R820G-R24DSYN12A R820G-R24DCLN12A R820-AR26SCC12A R820-AR26SSYC12A R820-AR26SCLC12A R820-AR36DCN16A R820-AR36DSYN15A R820-AR36DCLN16A R820-R26SCC12A R820-R26SSYC12A R820-R26SCLC12A R820-R36DCN16A R820-R36DSYN15A R820-R36DCLN16A Ordering code C6-R820-AA3068A C8-R820-AA3072A A10-R820-AA3160A D Dc Drilling min max (86-97) Adapter size Coupling size C6-C8 SK 100/A (96-107) C6-C8 SK 100/A ( ) C8 SK 100/A ( ) C8 SK 100/A G C8 SK 100/A oring ( ) Tool olding Systems G ( ) G ( ) C8 SK 100/A C8 SK 100/A General nformation ( ) C8 SK 100/A ic Lead angle /2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5/8 1/2 5/8 nsert type CC.. 43 SC.. 43 CC.. 43-WM CC.. 43 SC.. 43 CC.. 43-WM CC.. 43 SC.. 43 CC.. 43-WM CN.. 43 SN.. 43 CN.. 43 CC.. 43 SC.. 43 CC.. 43-WM CN.. 43 SN.. 43 CN.. 43 CC.. 43 SC.. 43 CC.. 43-WM CN.. 43 SN.. 43 CN.. 43 CC.. 43 SC.. 43 CC.. 43-WM CN.. 43 SN.. 43 CN.. 43 CC.. 43 SC.. 43 CC.. 43-WM CN.. 54 SN.. 54 CN.. 54-WM CC.. 43 SC.. 43 CC.. 43-WM CN.. 54 SN.. 54 CN.. 54-WM 1) l1 dimension when using shim set 2) Tightening torque for slide Slides of type R820x-A... and R820x-... with the same length can be combined for step boring over a larger diameter range. 3) A11 Roughing 10 G C8-R820-AA3076A A10-R820-AA3086A C8-R820G-AA3076A A10-R820G-AA3086A C8-R820-AA3089A A10-R820-AA3104A C8-R820-AA3089A A10-R820-AA3104A C8-R820-AA3089A A10-R820-AA3104A C8-R820-AA3089A A10-R820-AA3104A

9 Tool olding Systems Roughing CoroTurn CoroTurn 107 CoroTurn RC Coromant Capto SK R820x-xRxxSCLCxxA R820x-xRxxSSYCxxA R820x-xRxxDCNxxA CoroTurn CoroTurn CoroTurn RC R820x-xRxxSCCxxA R820x-xRxxSCKCxxA R820x-xRxxDSYNxxA nformation Turning CoroTurn RC R820x-xRxxDCLNxxA 1 l = programming length Dimensions, inch Accessories, must be ordered separately. 4. Cover for 4. Cover for 3. Shim set CoroTurn 107 CoroTurn RC V D 5m 1 l 1 l 1) 3 l ft-lbs 2) R820-AS00A R820-AC20A R820-AS00A R820-AC22A R820-AC22A Drilling R820G-AS00A R820G-AC22A R820G-AC22A Slide 2. Adapter R820-AS00A R820-C24A R820-AC34A 3. Shim set Cover Ordering example for a complete tool including adapter 3 pieces R820G-AR24SCC12A (slides) 1 piece C8-R820G-AA3076A (adapter) Coromant Capto tightening torque: Size C3: ft-lbs (40-50 Nm) Size C4: ft-lbs (50-60 Nm) Size C5: ft-lbs ( Nm) Size C6: ft.lbs ( Nm) Roughing 11

10 A General Turning Coroore 820 Roughing oring tool with 3 inserts Coromant Capto / SK Productive boring Step boring Use: Use: Single edge boring Parting and Grooving C oring range: inch ( mm) 4 x D5m T9 nternal slides should be used. 3 Slides3) 1 Shim set 1 Adapter Use: 1 Slide 2 Cover 1 Adapter Threading oring depth: ole tolerance: Cutting fluid: 3 Slides 1 Adapter D Cutting speed, vc max: 3935 ft/min oring range nch (mm) Drilling Dc min max ( ) Adapter size ( ) Coupling size C8 SK 100/A C8 SK 100/A oring ( ) ( ) X C8 SK 100/A X C8 SK 100/A Tool olding Systems G ic Lead angle /2 5/8 1/2 5/8 1/2 5/8 1/2 5/8 nsert type CC.. 43 SC.. 43 CC.. 43-WM CN.. 54 SN.. 54 CN.. 54-WM CC.. 43 SC.. 43 CC.. 43-WM CN.. 54 SN.. 54 CN.. 54-WM CC.. 43 SC.. 43 CC.. 43-WM CN.. 54 SN.. 54 CN.. 54-WM CC.. 43 SC.. 43 CC.. 43-WM CN.. 54 SN.. 54 CN.. 54-WM 2. Adapter Ordering code R820-AR26SCC12A R820-AR26SSYC12A R820-AR26SCLC12A R820-AR36DCN16A R820-AR36DSYN15A R820-AR36DCLN16A R820-R26SCC12A R820-R26SSYC12A R820-R26SCLC12A R820-R36DCN16A R820-R36DSYN15A R820-R36DCLN16A R820-AR26SCC12A R820-AR26SSYC12A R820-AR26SCLC12A R820-AR36DCN16A R820-AR36DSYN15A R820-AR36DCLN16A R820-R26SCC12A R820-R26SSYC12A R820-R26SCLC12A R820-R36DCN16A R820-R36DSYN15A R820-R36DCLN16A Ordering code C8-R820-AA3089A A10-R820-AA3104A 1) l1 dimension when using shim set 2) Tightening torque for slide Slides of type R820x-A... and R820x-... with the same length can be combined for step boring over a larger diameter range. 3) General nformation 1. Slide3) A11 Roughing 12 G C8-R820-AA3089A A10-R820-AA3104A C8-R820-AA3089A A10-R820-AA3104A C8-R820-AA3089A A10-R820-AA3104A C8-R820X-AA3094A A10-R820X-AA3104A C8-R820X-AA3094A A10-R820X-AA3104A C8-R820X-AA3094A A10-R820X-AA3104A C8-R820X-AA3094A A10-R820X-AA3104A

11 Roughing CoroTurn CoroTurn 107 CoroTurn RC Coromant Capto SK R820x-xRxxSCLCxxA R820x-xRxxSSYCxxA R820x-xRxxDCNxxA CoroTurn CoroTurn CoroTurn RC R820x-xRxxSCCxxA R820x-xRxxSCKCxxA R820x-xRxxDSYNxxA General Turning CoroTurn RC R820x-xRxxDCLNxxA 1 l = programming length Dimensions, inch Accessories, must be ordered separately. 4. Cover for 4. Cover for 3. Shim set CoroTurn 107 CoroTurn RC V D 5m 1 l 1 l 1) 3 l ft-lbs 2) R820-AS00A R820-C24A R820-AC34A Drilling Slide 2. Adapter Shim set Cover Accessories, must be ordered separately. Roughing Cover for Cover for Adapter size Shim set CoroTurn 107 CoroTurn RC (Thickness) Screw clamping Rigid clamping A R820A-AS00A ( inch) R820A-AC10A - R820-AS00A ( inch) R820-AC11A - C R820C-AS00A ( inch) R820C-AC15A - D R820D-AS00A ( inch) R820D-AC17A - R820-AS00A ( inch) R820-AC20A - R820-AS00A ( inch) R820-AC22A - G R820G-AS00A ( inch) R820G-AC22A - R820-AS00A ( inch) R820-C24A R820-AC34A R820-AS00A ( inch) R820-C24A R820-AC34A Coromant Capto tightening torque: Size C3: ft-lbs (40-50 Nm) Size C4: ft-lbs (50-60 Nm) Size C5: ft-lbs ( Nm) Size C6: ft.lbs ( Nm) Ordering example for a complete tool including adapter 3 pieces R820G-AR24SCC12A (slides) 1 piece C8-R820G-AA3076A (adapter) 13 nformation Tool olding Systems

12 A General Turning Two clamping systems Roughing RC-clamping for T-MAX P inserts Screw clamping for CoroTurn inserts Parting and Grooving ntering angle Lead angle ntering angle Lead angle C Rigid clamping system CoroTurn RC Threading - the top performer in high speed cast iron machining D Stable clamping is essential if the dramatic metal cutting potential of ceramic inserts is to be fully utilized. Sandvik Coromant offers the successful concept of Rigid Clamping (RC) for ceramics. The RC system brings safe and secure clamping to flat and holed ceramic inserts and is recommended particularly for materials and operations involving large and varying cutting forces. The RC holders with carbide pressure plates have good chip steering properties and reduce erosion in high speed applications. Drilling oring Tool olding Systems G Standard RC clamp Delivered with slide. To be used with standard T-Max P carbide inserts with hole. Notch/dimple holder RC-holder General nformation -2 type RC clamp To be ordered separately. To be used with ceramic inserts with hole, CNGQ, CNGA, CNMA. Roughing 14-4 type RC clamp To be ordered separately. To be used with ceramic inserts without hole, CNG. nserts with Q-style The combination of inserts with Q-style holes and RC slides essentially improves tool performance. A Q-style hole in the insert eliminates the risk of insert movement.

13 A General Turning Roughing Duobore Rough boring tool - two insert design Parting and Grooving Optimal productivity in low power machine tools C Short, rigid and compact - Maximum stability Threading Cutting fluid through the tool - Good chip evacuation D Optional slide assemblies, individually adjustable axially and radially Drilling - Versatility - conomy - Less inventory Twin edge boring Step boring oring Single edge boring Tool olding Systems G CoroTurn RC rigid clamping CoroTurn 107 screw clamping - irst choice for diameters inch ( mm) - Wide choice of insert types P Roughing 15 General nformation SO application areas:

14 nformation General Turning Drilling Tool olding Systems Roughing Duobore oring tool A with 2 inserts Coromant Capto CoroTurn 107 CoroTurn RC A D 6 oring range: inch ( mm) oring depth: 4 x D 5m ole tolerance: lt9 Cutting fluid: nternal Application area: Rough boring 1 l = programming length oring range 1. Slide 4. Adapter Dimensions, inch nch (mm) D c Coupling min max size Lead angle ic nsert type V Ordering code Ordering code D 5m D 21 1 l 2) 3 l C3 1/4 CC...2(1.5) A C06 C A (25 32) 15 1/4 CC...2(1.5) C C3 1/4 CC...2(1.5) A C06 C A (30 38) 15 1/4 CC...2(1.5) C C3 1/4 TC...2(1.5) A T11 C A (37 47) 1/4 TC TC /4 CC...2(1.5) C C4 3/8 TC...3(2.5) A T16 C A (46 56) 15 3/8 SC...3(2.5) S C5 3/8 TC...3(2.5) A T16 C A (55 70) 15 3/8 SC...3(2.5) S C5/C6 3/8 TC...3(2.5) A T16 C A C (69 84) 15 1/2 SC S12 C A C /2 CN C12 C A C /2 SN D S12 C A C C5/C6 3/8 TC...3(2.5) A T16 C A C (83 101) C A C /2 TC A T22 C A C /2 SC S12 C A C /2 CN C12 C A C /2 SN D S12 C A C C8 3/8 TC...3(2.5) A T16 C A D (99 125) 1/2 TC A T /2 SC S12 1/2 CN C12 C A D /8 CN C16 6 1/2 SN D S12 C A D /8 SN D S C8 3/8 TC...3(2.5) A T16 C A D ( ) 1/2 TC A T /2 SC S12 1/2 CN C12 C A D /8 CN C16 6 1/2 SN D S12 6 5/8 SN D S15 C A D ) nserts are ordered separately. 2) When step boring, the 1 l dimension increases by.020 or.0394 inch. Coromant Capto tightening torque: 3) Tightening torque for CoroTurn 107 slide Size C3: ft-lbs (40-50 Nm) Size C5: ft-lbs ( Nm) 4) Tightening torque for CoroTurn RC slide Size C4: ft-lbs (50-60 Nm) Size C6-C8: ft-lbs ( Nm) A11 G Roughing 16

15 Roughing Twin edge boring Step boring Single edge boring slides should be used. Use: 2 Slides Use: 2 Slides Use: 1 Slide 1 Adapter 1 Shim 1 Cover 1 Adapter 1 Adapter General Turning ft-lbs 2. Shim (inch) 3. Cover 3.5 3) (.020) (.020) Slides 2. Shim (.020) A 3. Cover 4. Adapter 6.6 3) (.020) ) (.040) A ) A (.040) ) A (.040) ) A (.040) ) A (.040) ) A (.040) Drilling ) (.040) A Coromant Capto Assembly ) (.040) A Note! ) (.040) (.040) A A When assembling, make sure that the marks are in line ) (.040) A (.040) A Ordering example for a complete tool including adapter and slides: 2 pieces A C06 (slides) 1 piece C A A (adapter) nformation Tool olding Systems Roughing 17

16 Tool olding Systems General Turning Roughing Duobore oring tool A with 2 inserts Coromant Capto CoroTurn A oring range: oring depth: ole tolerance: Cutting fluid: Application area: inch ( mm) 4 x D 5m T9 nternal Rough boring nformation l 1 = programming length oring range 1. Cartridge 2) 4) 2. xtension slide 4. Adapter Dimensions, inch nch (mm) D c Coupling min max size Lead angle ic nsert type V Ordering code Ordering code Ordering code D 5m D 21 1 l C8 3/8 TC...3(2.5) A-8-T16 A X C A C ( ) 1/2 TC A-8-T22 A 15 1/2 SC S12 A /8 TC...3(2.5) A-8-T16 A X C A C ( ) 1/2 TC A-8-T22 A 15 1/2 SC S12 A /8 TC...3(2.5) A-8-T16 A X C A C ( ) 1/2 TC A-8-T22 A 15 1/2 SC S12 A Drilling 1) nserts are ordered separately. 2) Axially adjustable cartridges. Can be used for step boring. 3) Tightening torque for extension slide 4) Tightening torque for cartridge = 28.0 ft-lbs Coromant Capto tightening torque: Size C3: ft-lbs (40-50 Nm) Size C4: ft-lbs (50-60 Nm) Size C5: ft-lbs ( Nm) Size C6-C8: ft-lbs ( Nm) A11 G Roughing 18

17 Roughing Twin edge boring Step boring Single edge boring cartridges should be used. Use: 2 Cartridges Use: 2 Cartridges Use: 1 Cartridge 2 xtension slides 2 xtension slides 1 xtension slide 1 Adapter 1 Adapter 1 Cover 1 Adapter General Turning ft-lbs 3) 3. Cover A 1. Cartridge 2. xtension slide A 3. Cover 4. Adapter A Drilling Coromant Capto Assembly Note! When assembling, make sure that the marks are in line. Ordering example for a complete tool including adapter and slides: 2 pieces A-8-T16 A (cartridges) 2 pieces X A (xtension slides) 1 piece C A C (adapter) nformation Tool olding Systems Roughing 19

18 nformation General Turning Drilling Tool olding Systems Roughing Duobore Dampened boring tool A with 2 inserts Coromant Capto CoroTurn A 0º A 0º Design Design º º oring range: inch ( mm) oring depth: 6 x D 5m ole tolerance: T9 Cutting fluid: nternal Application area: Rough boring Max rotation speed: 6000 rpm 1 l = programming length oring range 1. Slide 4. Adapter Dimensions, inch nch (mm) D c min max Coupling size Lead angle ic nsert type 1) Ordering code Ordering code Design V D 5m D 21 1 l 2) 3 l αº C3 1/4 CC...2(1.5) A C06 C A A (25 32) 15 1/4 CC...2(1.5) C /4 CC...2(1.5) A C06 C A A (30 38) 15 1/4 CC...2(1.5) C C4 1/4 TC TC11 C A A (37 47) 15 1/4 CC...2(1.5) C C5 3/8 TC...3(2.5) A T16 C A A (46 56) 15 3/8 SC...3(2.5) S /8 TC...3(2.5) A T16 C A A (55 70) 15 3/8 SC...3(2.5) S C6 3/8 TC...3(2.5) A T16 C A A (69 84) 15 1/2 SC S /8 TC...3(2.5) A T16 C A A (83 101) 1/2 TC A T22 C A A /2 SC S12 1) nserts are ordered separately. 2) When step boring, the 1 l dimension increases by.020 or.0394 inch. Coromant Capto tightening torque: 3) Tightening torque for slide Size C3: ft-lbs (40-50 Nm) Size C5: ft-lbs ( Nm) Size C4: ft-lbs (50-60 Nm) Size C6-C8: ft-lbs ( Nm) Max. recommended depth of cut due to chip volume created during the cutting process. oring range, inch Radial depth of cut, inch Twin edge and step boring per edge alf of the cutting edge length alf of the cutting edge length alf of the cutting edge length. A11 G Roughing 20

19 Roughing Twin edge boring Step boring Single edge boring slides should be used. Use: 2 Slides Use: 2 Slides Use: 1 Slide 1 Adapter 1 Shim 1 Cover 1 Adapter 1 Adapter General Turning ft-lbs 3) 2. Shim (inch) 3. Cover (.020) (.020) Slide 2. Shim (.020) A 3. Cover 4. Adapter (.020) (.0394) A A (.0394) A (.0394) Coromant Capto Ordering example for a complete tool including adapter and slides: 2 pieces A C06 (slides) 1 piece C A A (adapter) Drilling Assembly Note! When assembling, make sure that the marks are in line. or proper assembly fixtures, see information in Metal cutting technical guide nformation Tool olding Systems Roughing 21

20 General Turning Roughing Duobore Dampened boring tool with 2 inserts Coromant Capto /SK A/C Coromant Capto SK A/C C A oring range oring depth: ole tolerance: Cutting fluid: Application area: Max. rotation speed: inch ( mm) inch ( mm) T9 nternal Rough boring 6000 rpm 1 l = programming length oring range 1. Slide 4. Arbor adapter 5. Dampened milling Dimensions, inch nch (mm) adapter 2) D c min max Coupling size Lead angle ic V type 1) Ordering code Ordering code Ordering code 1 l 3) 21 l 22 l C8 3/8 TC...3(2.5) A T A A C (99 125) 1/2 TC A T A SK /2 SC S C8 3/8 TC...3(2.5) A T A A C ( ) 1/2 TC A T22 A393.69A C8-A /2 SC S12 Drilling nformation Tool olding Systems 1) nserts are ordered separately. 2) or dimensions, see ordering page for Coromant Capto adapter or SK adapter in Toolholding Systems chapter G. 3) When step boring, the l 1 dimension increases by.0394 inch. 4) Tightening torque for slide Coromant Capto tightening torque: Size C8: ft.lbs ( Nm) A11 G Roughing 22

21 Roughing Twin edge boring Step boring Single edge boring slides should be used. General Turning Use: 2 Slides Use: 2 Slides Use: 1 Slide 1 adapter 1 Shim 1 Cover 1 Arbor adapter 1 Arbor adapter 1 Arbor adapter 1 adapter 1 adapter ft-lbs 4) 2. Shim (inch) 3. Cover (.0394) A 1. Slide (.0394) A 2. Shim 3. Cover 4. Arbor adapter 5. Dampened milling adapter Drilling Coromant Capto Assembly Note! When assembling, make sure that the marks are in line. Ordering example for a complete tool including adapter and slides: 2 pieces A T16 (slides) 1 piece A A (arbor adapter) 1 piece C (milling adapter) or proper assembly fixtures, see information in Metal cutting technical guide nformation Tool olding Systems Roughing 23

22 Tool olding Systems Roughing General Turning Drilling nformation eavy duty boring tools R391. -R Coromant Capto oring range: oring depth: ole tolerance: Cutting fluid: inch ( mm) 4 x D 5m T9 nternal l 1 = programming length oring range 1. Cartridge 4) 2. xtension slide 4. Adapter Dimensions, inch nch (mm) D c Coupling Lead min max size angle ic V size 1) Ordering code Ordering code Ordering code D 5m 1 l 2) 21 l 22 l 23 l C8 1/2 TN...43 PTGNL 20CA-22 R391.04R-2515 C8-R391.11R- 070 A ( ) 15 5/8 SN...54 PSRNL 20CA-15 3/4 CN...64 L R391.03R-3015 C8-R391.11R- 070 A /2 TN...43 PTGNL 20CA-22 R391.04R-2515 C8-R391.12R-C 070 A ( ) 15 5/8 SN...54 PSRNL 20CA-15 3/4 CN...64 L R391.03R-3015 C8-R391.12R-C 070 A /2 TN...43 PTGNL 20CA-22 R391.04R-2515 C8-R822S17-AL 070 A ( ) 15 5/8 SN...54 PSRNL 20CA-15 3/4 CN...64 L R391.03R-3015 C8-R822S17-AL 070 A ) nserts are ordered separately. 2) When step boring, the l 1 dimension increases by 2 mm (.079 inch). 3) Tightening torque for extension slide 4) Tightening torque 28 ft.lbs (38.0 Nm) Coromant Capto tightening torque: Size C8: ft.lbs ( Nm) A11 G Roughing 24

23 Tool olding Systems Roughing Twin edge boring Step boring Single edge boring slides should be used. Use: 2 Cartridges Use: 2 Cartridges Use: 1 Cartridge 2xtension slides 2xtension slides 1xtension slide 1 Adapter 1 Shim 1 Adapter 1 Adapter General Turning ft-lbs 3) 3. Shim (inch) (.079) 1. Cartridge (.079) 2. xtension slide (.079) 3. Shim 4. Adapter (.079) (.079) (.079) Coromant Capto Assembly Note! When assembling, make sure that the marks are in line. Ordering example for a complete tool, diameter inch, including adapter, extension slides and cartridges: 2 pieces PTGNL 20CA-22 (cartridges) 2 pieces R391.04R-2515 (slides) 1 piece C8-R391.11R- 070 A (adapter) nformation Drilling Roughing 25

24 nformation General Turning Roughing eavy duty boring tools R391. -R Coromant Capto SK and solid facemill holder Adjustment of cartridge oring range: inch ( mm) Radially ±.039 inch oring depth: inch Axially ±.020 inch ole tolerance: T9 Cutting fluid: nternal 1 l = programming length oring range 1. Cartridge 6) 2. xtension slide 4. ar Dimensions, nch (mm) inch 3) D c min max Coupling size Lead angle ic nsert size 1) Ordering code Ordering code Ordering code V 1 l 2) C8 15 5/8 SN...54 PSRNL 20CA-15 R391.02R-2012A R391.01R-40 D 053A ( ) 1/2 TN...43 PTGNL 20CA-22 1/2 TC...43 L430.5A /4 CN...64 L R391.05R-3015 R391.01R-40 D 053A /8 SN...54 PSRNL 20CA-15 R391.02R-2012A R391.02R A ( ) 1/2 TN...43 PTGNL 20CA-22 1/2 TC...43 L430.5A /4 CN...64 L R391.05R-3015 R391.02R A /8 SN...54 PSRNL 20CA-15 R391.02R-2012A R391.03R A ( ) 1/2 TN...43 PTGNL 20CA-22 1/2 TC...43 L430.5A /4 CN...64 L R391.05R-3015 R391.03R A Drilling Tool olding Systems 1) nserts are ordered separately. The same bar is used for finishing operations, see page 38. 2) When step boring, the l1 dimension increases by.079 inch 3) or internal cutting fluid. 4) xternal cutting fluid 5) Tightening torque for extension slide 6) Tightening torque for cartridge: 28 ft.lbs (38.0 Nm) Coromant Capto tightening torque: Size C8: ft.lbs ( Nm) A11 G Roughing 26

25 Roughing Twin edge boring Step boring Single edge boring slides should be used. Use: 2 Cartridges Use: 2 Cartridges Use: 1 Cartridge 2 xtension slides 2 xtension slides 1 xtension slide 1 ar 1 Shim 1 ar 1 Adapter 1 ar 1 Adapter 1 Adapter General Turning 5. Adapters to be used ft-lbs 5) 55.3 Coromant Capto C8X ) C ) Coromant solid holder Stub arbor A ) A ) 1. Cartridge 2. xtension 3. Shim 4. ar 5. Adapter SK A 4) ) Drilling Coromant Capto Assembly Note! When assembling, make sure that the marks are in line. Ordering example for a complete tool, diameter inch, including adapter, bar, extension slides and cartridges: 2 pieces PSRNL 20CA-15 (cartridges) 2 pieces R391.02R-2012A (slides) 1 piece R391.01R-40 D 053A (bar) 1 piece C8X (adapter) nformation Tool olding Systems Roughing 27

26 Tool olding Systems inishing General Turning Coroore 825 ine boring tool system nformation or conventional boring or back boring Slide extensions for radial adjustment and backboring Drilling Diameter accuracy of inch (0.002 mm) nternal cutting fluid Cartridges for CoroTurn 107 and CoroTurn 111 inserts - wide choice of inserts TCMT 22 TPMT Cartridge designed for highest stability SO application areas: P inishing 28

27 Tool olding Systems Coroore 825 oring Range inch Cylindrical shank Slide extension set -2 CoroTurn CoroTurn 111 R825x-AxxSTUC R825x-AxxSTUP inishing General Turning oring range inch (23-42 mm) ole tolerance T6 Dia. adjustment inch oring depth 4 x Dm m Cutting fluid nternal Application area fine boring Cutting speed, v c max: 3937 ft/min Always adjust from center towards periphery 1 l = programming length oring range 1) Cartridge Slide Adapter Dimensions, inch (mm) nch (mm) Lead nsert angle type 2) Ordering code Ordering code Ordering code V D21 D c min - max ic Dm m 2a l 2b l 4) 21 l 4) 3s l /32 TP R825A-A11STUP06T1A 825A-030A A20-R825A-AA120-RA (20) (23-29) 5/32 TC R825A-A11STUC06T1A ) (29-35) /32 TP R825A-A11STUP06T1A 825A-030A A25-R825A-A146-RA (25) (28-36) 5/32 TC R825A-A11STUC06T1A ) (34-42) 1) Dimensions are given for inserts with.0157 inch nose radius. Ordering example: 1 piece R825A-A11STUP06T1A 2) nserts are ordered separately. 1 piece A20-R825A-AA120-RA 3) oring range with slide extension, front and back boring (D c2) 4) ackboring nformation Drilling Tightening torques Cartridge = 0.89 ft.lbs Locking screw diameter: =0.66 ft.lbs =0.89 ft.lbs nsert screw=0.44 ft.lbs A11 G inishing 29

28 inishing General Turning Coroore 825 oring range inch Coromant Capto SK Conventional boring ackboring -2 CoroTurn CoroTurn 111 Slide extension set R825x-AxxSTUC R825x-AxxSTUP Drilling nformation Tool olding Systems oring range inch ( mm) ole tolerance T6 Dia. adjustment inch (0.002 mm) Cutting fluid nternal Cutting speed, v c max: 3937 ft/min Always adjust from center towards periphery oring range 1) Lead angle Adapter size ic nsert type2) Cartridge Slide extension nch (mm) D c1 D c2 4) D c2 5) min-max min-max min-max Ordering code Ordering code C3 5/32 TP R825A-A11STUP06T1A 825A-030A (23-29) (29-35) (29-29) C4 5/32 TC R825A-A11STUC06T1A SK 63-A/C C3 5/32 TP R825A-A11STUP06T1A 825A-030A (28-36) (34-42) (34-36) C4 5/32 TC R825A-A11STUC06T1A SK 63-A/C C3 7/32 TP R825-A17STUP0902A A (35-45) ( ) (42-45) C4 7/32 TC R825-A17STUC0902A SK 63-A/C C4 7/32 TP R825-A17STUP0902A A (44-56) ( ) (51-56) C5 7/32 TC R825-A17STUC0902A SK 63-A/C C5 1/4 TP...22 R825C-A23STUP1103A 825C-048A (55-70) ( ) (63-70) C6 1/4 TC...22 R825C-A23STUC1103A SK 63-A/C 1/ C5 1/4 TP...22 R825C-A23STUP1103A 825C-048A (69-87) ( ) (78-87) C6 1/4 TC...22 R825C-A23STUC1103A SK 63-A/C 1/ C5 1/4 TP...22 R825C-A23STUP1103A 825C-048A (86-107) ( ) (95-107) C6 1/4 TC...22 R825C-A23STUC1103A SK 63-A/C 1/ C6 1/4 TP...22 R825C-A23STUP1103A 825C-048A ( ) ( ) ( ) C8 1/4 TC...22 R825C-A23STUC1103A SK 100-A/C 1/ C6 1/4 TP...22 R825C-A23STUP1103A 825C-048A ( ) ( ) ( ) C8 1/4 TC...22 R825C-A23STUC1103A SK 100-A/C 1/4 1) Dimensions are given for inserts with.016 inch nose radius. 2) nserts are ordered separately. 3) oring depth Max. hole depth when boring diameter is smaller than the coupling diameter, e.g. Dia in. = 2 x D c, Dia in. = 1.5 x D c Max. recommended hole depth when boring diameter is larger than the coupling diameter D 5m = 4 x D 5m 4) oring range with slide extension, front and back boring (D c2) 5) Diameter range when back boring without slide extension Coromant Capto Assembly Note! When assembling, make sure that the marks are in line. A11 G inishing 30

29 inishing Coromant Capto SK General Turning 1 l = programming length Adapter Dimensions, inch ackboring Ordering code V D 5m D 21 1a l 3a l 3s l 1b l 21 l 3b l C3-R825A-AAA065A ) (2xD c)-.866 C4-R825A-AAA074A ) A06-R825A-AAA086A ) C3-R825A-AA072A ) (2xD c)-.866 C4-R825A-AA084A ) A06-R825A-AA097A ) C3-R825-AAC031A ) C4-R825-AAC066A ) (1.5xD c) A06-R825-AAC081A ) (1.5xD c) C4-R825-AAD039A ) (1.5xD c) C5-R825-AAD081A ) A06-R825-AAD094A ) C5-R825C-AA043A ) C6-R825C-AA097A ) (1.5xD c) A06-R825C-AA101A ) (1.5xD c) C5-R825C-AA047A ) C6-R825C-AA055A ) A06-R825C-AA059A ) C5-R825C-AAG053A ) C6-R825C-AAG067A ) A06-R825C-AAG072A ) C6-R825C-AA067A ) C8-R825C-AA077A ) A10-R825C-AA087A ) C6-R825C-AA067A ) C8-R825C-AA077A ) A10-R825C-AA087A ) Ordering example: 1 piece R825A-A11STUP06T1A 1 piece C3-R825A-AAA065A Tightening torques or Coromant Capto coupling: or cartridge screw: or locking screw: or insert screw: Size oring range oring range Size C3: = ft.lbs Ø =.9 ft.lbs Ø =.7 ft.lbs 5/32 (06) =.4 ft.lbs C4: = ft.lbs Ø = 2.3 ft.lbs Ø =.9 ft.lbs 7/32 (09) =.6 ft.lbs C5: = ft.lbs Ø = 4.3 ft.lbs Ø = 2.3 ft.lbs 1/4 (11) =.7 ft.lbs C6/C8: = ft.lbs Ø = 4.3 ft.lbs inishing 31 nformation Drilling Tool olding Systems

30 inishing General Turning Coroore 825 oring range inch Coromant Capto nternal xternal oring range inch ( mm) oring depth 4 x D 5m ole tolerance T6 Dia. adjustment inch Cutting fluid nternal Cutting speed, v c max: 3937 ft/min Always adjust from center towards periphery oring range 1) 1. Cartridge 2. ine boring head 3. xtension slide nternal D ci 3) xternal D co 4) min-max min-max Lead angle nsert type 2) Ordering code Ordering code Ordering code TP...22 R825C-A23STUP1103A A34-R825C- 017 A S17-R825A A ( ) (25-90) TC...22 R825C-A23STUC1103A TP...22 R825C-A23STUP1103A A34-R825C- 017 A S17-R825A A ( ) (75-140) TC...22 R825C-A23STUC1103A Drilling TP...22 R825C-A23STUP1103A A34-R825C- 017 A S17-R825A A ( ) ( ) TC...22 R825C-A23STUC1103A 1) Dimensions are given for inserts with.016 inch nose radius. 2) nserts are ordered separately. 3) D ci max - min are changed inch when using slide extensions 4) D co max - min are changed inch when using slide extensions nformation Tool olding Systems 1. Cartridge 2. ine boring head 3. xtension slide 4. Slide extension 5. Adapter 6. Counterweight inishing 32

31 inishing -2 CoroTurn CoroTurn 111 Slide extension set R825C-A23STUC R825C-A23STUP General Turning 4. Slide extension 5. Adapter Dimensions, inch Ordering code Coupling size Ordering code V D 5m 1 l 3 l 3s l 6. Counterweight 825C-048A C6 C6-R825S17-AJ 058 A S CW A C8 C8-R391.11R- 070 A C-048A C6 C6-R825S17-AK 058 A S CW A C8 C8-R391.12R-C 070 A C-048A C6 C6-R825S17-AL 058 A S CW A C8 C8-R822S17-AL 070 A Ordering example for a complete tool, boring range inch, including adapter C6, slide, fine boring head, counterweight and cartridge for TP... inserts: Coromant Capto tightening torque: Size C6-C8: ft-lbs ( Nm) or extension slides + counterweight: 55.3 ft.lbs or fine boring head: 11.8 ft.lbs or cartridge screw: 4.4 ft.lbs or locking screw: 4.4 ft.lbs or insert screw: 0.6 ft.lbs 1 piece C6-R825S17-AJ 058 A (adapter) 1 piece S17-R825A A (extension slide) 1 piece A34-R825C- 017 A (fine boring head) 1 piece R825C-A23STUP1103A (cartridge) 1 piece S CW A (counterweight) nformation Drilling Tool olding Systems inishing 33

32 inishing General Turning Coroore 825 dampened oring range inch Coromant Capto Conventional boring ackboring Drilling nformation oring range inch ( mm) oring depth 6 D c 3) ole tolerance T6 Dia. adjustment inch Cutting fluid nternal Cutting speed v c 1968 ft/min Always adjust from center towards periphery oring range 1) Cartridge Slide extension D c1 min - max D c2 4) min - max D c2 5) min - max Lead angle nsert size Adapter size nsert type 2) Ordering code Ordering code /32 C3 TP R825A-A11STUP06T1A 825A-030A (23-29) (29-35) (29-29) TC R825A-A11STUC06T1A /32 C3 TP R825A-A11STUP06T1A 825A-030A (28-36) (34-42) (34-36) TC R825A-A11STUC06T1A /32 C4 TP R825-A17STUP902A A (35-45) ( ) (42-45) TC R825-A17STUC902A /32 C5 TP R825-A17STUP902A A (44-56) ( ) (51-56) TC R825-A17STUC902A /4 C6 TP...22 R825C-A23STUP1103A 825C-048A (55-70) ( ) (63-70) TC...22 R825C-A23STUC1103A /4 C8 TP...22 R825C-A23STUP1103A 825C-048A (69-87) ( ) (78-87) TC...22 R825C-A23STUC1103A /4 C8 TP...22 R825C-A23STUP1103A 825C-048A (86-107) ( ) (95-107) TC...22 R825C-A23STUC1103A Tool olding Systems /4 C8 TP...22 R825C-A23STUP1103A 825C-048A ( ) ( ) ( ) TC...22 R825C-A23STUC1103A /4 C8 TP...22 R825C-A23STUP1103A 825C-048A ( ) ( ) ( ) TC...22 R825C-A23STUC1103A 1) Dimensions are given for inserts with.0157 inch nose radius. 2) nserts are ordered separately. 3) or D c D 5m maximum boring depth = 6 x D c or D c > D 5m maximum boring depth = 6 x D 5m or boring depth 6 D 5m use long version of basic holder. 4) oring range with slide extension, front and back boring (D c2) 5) Diameter range when back boring without slide extension inishing 34

33 inishing Slide extension set -2 CoroTurn CoroTurn 111 R825x-AxxSTUC R825x-AxxSTUP General Turning l 1 = programming length Adapter Dimensions ackboring Ordering code V D 5m D 21 l 1a l 3a l 3s l 1b l 21 l 3b C3-R825A-AA181A C3-R825A-A208A C4-R825-AC255A C5-R825-AD315A C6-R825C-A389A C8-R825C-A499A Drilling C8-R825C-AG377A ) C8-R825C-A377A ) C8-R825C-A377A ) Tightening torques Ordering example: 1 piece R825A-A11STUP06T1A (cartridge) 1 piece C3-R825A-AA181A (adapter) or Coromant Capto coupling: or cartridge screw: or locking screw: or insert screw: Size oring range oring range Size C3: = ft.lbs (40-50 Nm) Ø =.89 ft.lbs (1.2 Nm) Ø =.66 ft.lbs (0.9 Nm) 5/32 =.44 ft.lbs (0.6 Nm) C4: = ft.lbs ( Nm) Ø = 2.21 ft.lbs (3.0 Nm) Ø =.89 ft.lbs (1.2 Nm) 7/32 =.59 ft.lbs (0.8 Nm) C5: = ft.lbs ( Nm) Ø = 4.43 ft.lbs (6.0 Nm) Ø = 2.21 ft.lbs (3.0 Nm) 1/4 =.66 ft.lbs (0.9 Nm) C6/C8: = ft.lbs ( Nm) Ø = 4.43 ft.lbs (6.0 Nm) nformation Tool olding Systems inishing 35

34 A General Turning Coroore 825 dampened inishing oring range inch Coromant Capto nternal xternal Parting and Grooving Threading C D oring range inch ( mm) oring depth 6 x D5m5) ole tolerance T6 Dia. adjustment inch Cutting fluid nternal Cutting speed, vc max: 1968 ft/min Always adjust from center towards periphery oring range1) Drilling 1. Cartridge 2. ine boring head 3. xtension slide nternal Dci3) min - max ( ) xternal Dco4) min - max (25-90) Lead angle -2-2 nsert type2) TP...22 TC...22 Ordering code R825C-A23STUP1103A R825C-A23STUC1103A Ordering code A34-R825C- 017 A Ordering code S17-R825A A ( ) (75-140) -2-2 TP...22 TC...22 R825C-A23STUP1103A R825C-A23STUC1103A A34-R825C- 017 A S17-R825A A ( ) ( ) -2-2 TP...22 TC...22 R825C-A23STUP1103A R825C-A23STUC1103A A34-R825C- 017 A S17-R825A A 1) 2) 3) oring 4) 5) Dimensions are given for inserts with.016 inch nose radius. nserts are ordered separately. Dci max - min are changed inch when using slide extensions Dco max - min are changed inch when using slide extensions or boring depth 6 D5m use long version of basic holder Tool olding Systems G Cartridge ine boring head xtension slide Slide extension Damped adapter Counterweight General nformation A11 inishing 36 G

35 inishing -2 CoroTurn CoroTurn 111 Slide extension set R825C-A23STUC R825C-A23STUP General Turning 4. Slide extension 5. Damped adapter Dimensions l 1 = programming length Ordering code Coupling size Ordering code V D 5m l 1 l 3 l 3s 6. Counterweight 825C-048A C8 C8-R825S17-J340A S CW A 825C-048A C8 C8-R825S17-K340A S CW A 825C-048A C8 C8-R825S17-L340A S CW A Ordering example for a complete tool, boring range inch, including adapter C6, slide, fine boring head, counterweight and cartridge for TP... inserts: Tightening torques Coromant Capto C8: 133 ft.lbs (180 Nm) or extension slides + counterweight: 55.3 ft-lbs or fine boring head: 11.8 ft-lbs or cartridge screw: 4.4 ft-lbs or locking screw: 4.4 ft-lbs or insert screw: 0.6 ft-lbs 1 piece C8-R825S17-J340A (adapter) 1 piece S17-R825A A (extension slide) 1 piece A34-R825C- 017 A (fine boring head) 1 piece R825C-A23STUP1103A (cartridge) 1 piece S CW A (counterweight) nformation Drilling Tool olding Systems inishing 37

36 Tool olding Systems nformation General Turning inishing Coroore 825 oring range inch Coromant Capto, SK, solid facemill holder and ydrogrip holder ole tolerance: T6 oring range Application areas nternal: inch xternal: inch nternal xternal oring depth: inch Cutting fluid nternal ncr. of diam. adjust.: inch Direction of rotation oring range 1. Cartridge 6. Slide extension 2. ine boring head 3. xtension slide nternal D ci 2) xternal D co 3) Coupling size Lead angle nsert type 1) Ordering code Ordering code Ordering code Ordering code C8-2 TP 22 R825C-A23STUP1103A 825C-048A A28-R825C A R ( ) ( ) -2 TC 22 R825C-A23STUC1103A C8-2 TP 22 R825C-A23STUP1103A 825C-048A A28-R825C A R ( ) ( ) -2 TC 22 R825C-A23STUC1103A C8-2 TP 22 R825C-A23STUP1103A 825C-048A A28-R825C A R ( ) ( ) -2 TC 22 R825C-A23STUC1103A Drilling 1) nserts are ordered separately. ar can also be used for roughing operations, 2) D ci max - min are changed inch when using slide extensions see page 26. 3) D co max - min are changed inch when using slide extensions Tightening torques Coromant Capto C8: ft.lbs ( Nm) xtension slide= 55 ft.lbs (75 Nm) ine boring head= 28 ft.lbs (38 Nm) Locking screw= 4.4 ft.lbs (6 Nm) Screw for cartridge= 4.4 ft.lbs (6 Nm) nsert screw = 0.7 ft-lbs (0.9 Nm) A11 G inishing 38

37 inishing -2 CoroTurn CoroTurn 111 Slide extension set R825x-A23STUC R825x-A23STUP =.189 = = General Turning 4. ar Ordering code 5. Adapter R391.01R-40 D 053A C8X CW-R 1. Cartridge Mounting C ine boring head 3. xtension slide 4. ar R391.02R A C8X Adapter C Slide extension R391.03R A C8X C l 1 = programming length Counterweight Drawing for counterweight available at the following website: oring/reaming tools Adapters A A A Alternative mountings Drilling nformation Coromant Capto Assembly Note! When assembling, make sure that the marks are in line. ydrogrip high precision adapters C CG CG A105CG A205CG Ordering example for a complete tool, diameter inch, including cartridge, fine boring head, extension slide, bar and adapter: 1 piece R825C-A23STUP1103A (cartridge) 1 piece A28-R825C A (fine boring head) 1 piece R (xtension slide) 1 piece R391.01R-40 D 053A (bar) 1 piece C8X (adapter) Tool olding Systems inishing 39

38 Tool olding Systems nformation General Turning inishing Coroore 825 oring range inch Coromant Capto, SK, solid facemill holder and ydrogrip holder oring range int inch oring range ext inch Application areas oring depth: inch ole tolerance: T6 nternal xternal Cutting fluid: xternal Application area: nternal and external fine boring ncr. of diam. adjust.: inch Direction of rotation oring range 1. Cartridge 6. Slide extension 2. ine boring head 3. xtension slide 1 l = programming length 4. ar nternal xternal D Lead angle nsert ci 2) D co 3) type 1) Ordering code Ordering code Ordering code Ordering code Ordering code TP 22 R825C-A23STUP1103A 825C-048A A28-R825C A D 053A ( ) -2 TC 22 R825C-A23STUC1103A TP 22 R825C-A23STUP1103A 825C-048A A28-R825C A A ( ) ( ) -2 TC 22 R825C-A23STUC1103A TP 22 R825C-A23STUP1103A 825C-048A A28-R825C A A ( ) ( ) -2 TC 22 R825C-A23STUC1103A TP 22 R825C-A23STUP1103A 825C-048A A28-R825C A G 053A ( ) ( ) -2 TC 22 R825C-A23STUC1103A Drilling TP 22 R825C-A23STUP1103A 825C-048A A28-R825C A A ( ) ( ) -2 TC 22 R825C-A23STUC1103A TP 22 R825C-A23STUP1103A 825C-048A A28-R825C A A ( ) ( ) -2 TC 22 R825C-A23STUC1103A TP 22 R825C-A23STUP1103A 825C-048A A28-R825C A J 053A ( ) ( ) -2 TC 22 R825C-A23STUC1103A 1) nserts are ordered separately. 2) D ci max - min are changed inch when using slide extensions 3) D co max - min are changed inch when using slide extensions A11 G inishing 40

39 inishing -2 CoroTurn CoroTurn 111 Slide extension set R825C-A23STUC R825C-A23STUP =.189 = = General Turning 5. Adapter Counterweight and bracket for balancing Ordering code racket alance weight C W-1 racket 1. Cartridge Mounting 2. ine boring head 3. xtension slide 4. ar C W-1 5. Adapter 6. Slide extension C W-1 C W-1 l 1 = programming length C W-1 C W-1 alance weight Drawing for counterweight available at the following website: oring/reaming tools Drilling C W-1 Coromant Capto tightening torque: Size C8: ft.lbs ( Nm) xtension slide= 28 ft.lbs (38 Nm) ine boring head= 28 ft.lbs (38 Nm) Locking screw= 4.4 ft.lbs (6 Nm) Screw for cartridge= 4.4 ft.lbs (6 Nm) nsert screw = 0.7 ft-lbs (0,9 Nm) Alternative mountings Adapters A A A ydrogrip high precision adapters C CG CG A105CG A205CG Ordering example for a complete tool, including cartridge, fine boring head, extension slide, bar and adapter 1 piece R825C-A23STUP1103A (cartridge) 1 piece A28-R825C A (fine boring head) 1 piece (extension slide) 1 piece R D 053A (bar) 1 piece C A (adapter) nformation Tool olding Systems inishing 41

40 inishing General Turning Drilling nformation ine boring head Coromant Capto /SK oring diameter oring range: oring depth: ole tolerance: Diameter adjustment: Cutting fluid: inch (3-42 mm) 4.29 inch (109 mm) T inch nternal Dimensions, inch l 1 = programming length nch (mm) D c min max Coupling size Ordering code V dm m D 5m D 1 1 l 21 l e max Coromant Capto (3 26) C4 C A (3 26) C5 C A (3 32) C A A (3 36) C A A (3 32) C6 C A A (3 36) C A A (3 42) C8 C A A SK (3 26) SK 63-A/C A (3 32) A A (3 36) A A (3 26) SK 100-A/C A (3 42) A A Ordering example: 1 piece C A Sleeves for fine boring heads type A Dimensions, inch dm t Ordering code dm m 1 l A A A Ordering example: 1 piece A Tool olding Systems Warning: ollow handling instructions in the boxes. Tightening torques Coromant Capto C4= ft.lbs C5= ft.lbs C6/C8= ft.lbs Screw for boring bar: dm m.472 &.630 inch= 7 ft.lbs dm m.787 &.984 inch= 6 ft.lbs Locking screw: dm m.472 &.630 inch= 6 ft.lbs dm m.787 &.984 inch= 9 ft.lbs Max rotation speed: dm m.472= 7000 RPM dm m.630= 5000 RPM dm m.787= 3500 RPM dm m.984= 2500 RPM G inishing 42

41 Tool olding Systems igh speed fine boring head With adjustable counterweight Coromant Capto /SK oring diameter oring range: oring depth: ole tolerance: Diameter adjustment: Cutting fluid: Max rotation speed: inch (3 26 mm) inch (60 mm) T inch nternal rev/min Dimensions, inch inishing l 1 = programming length nformation Turning D c min max Coupling size Ordering code V dm m D 5m D 1 1 l 21 l e max Coromant Capto (3 26) C5 C SK (3 26) SK 63-A/C Ordering example: 1 piece C Drilling G inishing 43

42 nformation General Turning Drilling Tool olding Systems inishing oring bars for fine boring head oring bar R429 R429.90/R429U R l = programming length oring diameter 1) Max. boring Dimensions, inch nsert type, size 2) nch (mm) depth D c CoroTurn 107 min max 3 l Ordering code V dm m D 1 D 21 1 l λ Lead angle CoroTurn 111 Steel bar ( ).945 R A TC.. 5/ ( ) R AC TC.. 5/ ( ) R AC TC.. 7/ ( ) R AC TC.. 7/ ( ) R AC TC.. 7/ ( ).945 R429U-A08-024TP06A TP.. 5/ ( ) R429U-A11-033TP06A TP.. 5/ ( ) R429U-A14-040TP09A TP.. 7/ ( ) R429U-A17-040TP09A TP.. 7/ ( ) R429U-A20-040TP09A TP.. 7/ ( ) R429U-A TP06A TP.. 5/ ( ) R429U-A TP06A TP.. 5/ ( ) R429U-A TP09A TP.. 7/ ( ) R429U-A TP09A TP.. 7/ ( ) R429U-A TP09A TP.. 7/ ( ) R429U-A TP06A TP.. 5/ ( ) R429U-A TP06A TP.. 5/ ( ) R429U-A TP09A TP.. 7/ ( ) R429U-A TP09A TP.. 7/ ( ) R429U-A TP09A TP.. 7/ ( ) R429U-A TP09A TP.. 7/ ( ) R429U-A TP09A TP.. 7/ ( ) 4) R429U-A TC06A TC.. 5/ ( ) 4) R429U-A TC06A TC.. 5/ ( ) 4) R429U-A TC09A TC.. 7/ ( ) 4) R429U-A TC09A TC.. 7/ ( ) 4) R429U-A TC09A TC.. 7/ ( ) 4) R429U-A TC09A TC.. 7/ ( ) 4) R429U-A TC09A TC.. 7/ ( ) 4) R429U-A TC09A TC.. 7/ ( ) 4) R429U-A TC09A TC.. 7/ ( ) 4) R429U-A TC09A TC.. 7/ ( ) 4) R429U-A TC09A TC.. 7/ ( ) R429U-A TC09A TC.. 7/ ( ) R429U-A TC09A TC.. 7/ ( ) R429U-A TC09A TC.. 7/ ( ) R429U-A TC09A TC.. 7/32 Carbide bar ( ).531 R C ) ( ).827 R C ) ( ).591 R429U A ) ( ).984 R429U A ) ( ) R AA TC.. 5/ ( ) R AA TC.. 5/ ( ) R AA TC.. 7/ ( ) R AA TC.. 7/ ( ) R AA TC.. 1/4 1) With insert radius r ε =.0079 inch Ordering example: 1 piece R A 2) With insert radius ε r =.0157 inch 3) Solid bar with ground geometry. 4) When using sleeves the boring range is D c min inch A Tightening torques for insert screws Size: 5/32=.44 ft.lbs (0.6 Nm) 7/32=.59 ft.lbs (0.8 Nm) 1/4=.66 ft.lbs (0.9 Nm) inishing 44

43 Cartridges for boring tool A/39A Lead angle: Ordering code inishing General Turning Lead angle ic nsert type 1) Cartridge -2 1/4 CC...2(1.5) A-1-C06A -2 7/32 TC...1.8(1.5) A-1-T09A -2 7/32 TC...1.8(1.5) A-1A-T09A 3) 15 7/32 TC...1.8(1.5) T09A -2 1/4 CP...2(1.5) U-1CP06A -2 7/32 TP...1.8(1.5) U-1TP09A -2 7/32 TP...1.8(1.5) U-1ATP09A 3) 15 7/32 TP...1.8(1.5) K-1TP09A -2 1/4 CC...3(2.5) A-2-C09A 2) -2 1/4 TC...2(1.5) U-2TC11A -2 1/4 TC...2(1.5) U-2ATC11A 3) 3/8 CC...3(2.5) L-2CC09A 15 1/4 TC...2(1.5) K-2TC11A -2 1/4 TP U-2TP11A -2 1/4 TP U-2ATP11A 3) 15 1/4 TP K-2TP11A 1) nserts are ordered separately. Ordering example: 1 piece A-1-C06A 2) Cartridge A-2-C09A extends the 1 l dimension by.118 inch 3) xtended clearance, plus.118 inch on dia. Recommended for long chipping materials, or when coolant is not possible to use. Drilling Spare parts for insert clamping nsert size ic ic Screw for insert Key (Torx Plus) 4) 1/ (7P) 3/ (15P) 7/ (7P) 1/ (7P) 4) Accessories, must be ordered separately. nformation Tool olding Systems A11 inishing 45

44 Tool olding Systems General Turning inishing T-Max U fine boring units Straight mounting Angular mounting κ r = 9 κ r = 9 Lead angle Dimensions, inch Cartridge nformation Drilling Lead angle nsert type 1) ic Ordering code dm m 1 l 2) 2 l 1 f 2) D min 3) λ 4) R L Angular mounting CC..2 1/4 R/L 148C R148D L148D TC /32 L 148C T L148D T1 TC /32 R/L 148C R148D L148D TC..22 1/4 R/L 148C R148D L148D TC..3 3/8 R/L 148C T R148D T3 L148D T3 Straight mounting CC..2 1/4 R/L 148C R148D L148D TC /32 R/L 148C R148D L148D TC..22 1/4 R/L 148C R148D L148D TC..3 3/8 R/L 148C T ) nserts are ordered separately. Ordering example: 1 piece R148C T1 2) To sharp corner (rε = 0.0) and screwed in cartridge. L148C T1 3) Min hole diameter, calculated on largest nose radius available. R = Right hand, L = Left hand 4) λ = Angle of inclination A inishing 46

45 Tool olding Systems Mounting dimensions for T-Max U fine boring units R/L 148C K r = 9 Lead angle Straight mounting Angular mounting K r = 9 Lead angle inishing General Turning Lead angle nsert radius eed direction D K D 1 Dimensions, inch Left hand version shown ic ic ε r min D c min b 21 min e 1 max e 2 max b 22 min 3 l min 1) 21 l 22 l 23 l 1 f Straight mounting / / K r = Lead angle / / / Angular mounting / K r = Lead angle / / ) On completely screwed in cartridge. 11 1/ / nformation Drilling inishing 47

46 Tool olding Systems inishing nformation General Turning Setting the boring unit R/L148C T-Max fine boring units are precision tools for mounting in special tools capable of machining close tolerances. eatures: Can be mounted in blind holes Adjustment is made from the front The units are self-locking, i.e. there is no need for unlocking before, or locking after setting CoroTurn 107 screw clamp design Turning the adjusting nut sets the bore diameter. The nut has a scale where each division is equivalent to.0004 inch change of radial depth of cut. With the exception of the smallest size, all units have vernier scales on the collar, which facilitates radial adjustments of inch. x x tan 53 8 Please note: When setting a unit mounted in angular position, the axial position changes equal to radial movement/tan When designing special tools, please calculate the nominal diameter to be machined with the unit set to the center of the adjustment range, e 1. This makes it possible to adjust the nominal bore plus and minus. Never unscrew the cartridge further than indicated by the tongue of the setting key for the unit concerned. f the limit is exceeded the unit cannot be repaired. The dimensions and tolerances in the table below must be adhered to in order for the units to be able to function. Drilling Mounting dimensions for T-Max U fine boring units Applies to units with.630 inch cutting edge length, 3/8 ic D ic K ic Dimensions, inch d T 7 d 21 1) d 22 1) d 23 h 21 2) h 22 3) h 23 1) Th l hc r T h 06 5/ ±.0008 M3 09 7/ ±.002 M3 11 1/ ±.002 M4 16 3/ ±.002 M5 06 1/ ±.0008 M3 1) ) ) ±.008 1) Min. dimension. Can be larger if design allows. 2) Maximum at min. dimension. inishing 48

47 Tool olding Systems Coromant flexible boring tool Coromant lexible oring Tools are built up of building blocks with seat pockets, cartridges, fine boring units and couplings. Your concept for boring inishing nformation Turning Drilling Any combination The blocks can be built up in any combination within limits to a component adapted boring tool. Many operations in one tool Many operations can now be combined in one tool and be performed during one feed motion. ast delivery Due to the flexible design the delivery time has been considerably shortened. Prices close to standard Due to the block concept the prices are close to standard. Response within 24 hours Please contact your local Sandvik Coromant office for more information. inishing 49

48 General Turning Reamer 830 Reamer 830 igh feed precision tool for through holes ast and easy head change by front clamping igh surface finish and operation security ffective chip evacuation by cutting fluid direct at each edge. Cylindrical shank Short and long shank options igh penetration rate fn = inch/rev ( mm/rev) asy head charge ast clamping and releasing by a quarter of a turn Drilling nformation Tool olding Systems Clamping force: D c inch: 5.16 ft.lbs D c inch: 8.85 ft.lbs SO application areas: Ground for hole tolerance = 7 Precision coupling with taper and flange location - accurate centering - high rigidity - concentricity - high repeatability - head change accuracy < μinch (3 μm) P Reamer

49 Reamer 830 for finishing of through holes or hole diameters mm ( inch) Max hole depth, l 3 Reamer 830 Rake angle 6 razed inserts: grade P10R (cermet) ole tolerance: 7 Cutting fluid: nternal Shank design Cylindrical or mounting instructions and cutting data, see page 38 in the Metalcutting Tolerance dm m h6 Technical guide. or hole diameter ead Short shank Long shank Dimensions, inch Dimensions, inch D c inch D c mm z n Ordering code Ordering code 2 l 3 l dm m Ordering code 2 l 3 l dm m D10007S S12A ) D11007S S12A ) S12A ) D12007S D13007S S12A ) D14007S S12A ) S12A ) D15007S D16007S S12A ) D17007S S12A ) S12A ) D18007S A-06D19007S S12A ) A-06D19057S S12A ) S12A ) A-06D20007S A-06D21007S A-06D22007S S14A ) S14A ) A-06D23007S A-06D24007S A-06D25007S A-06D25407S A-06D26007S S16A ) S16A ) A-06D27007S A-06D28007S A-06D29007S A-06D30007S S20A ) S20A ) A-06D31757S20 1) Delivered with retention knobs and Ordering example: 1 piece D10007S12 2) Delivered with retention knob piece 830-S12A ) Delivered with retention knob Main spare parts or reamer diameter Key for head (mm) Retention knob with cutting fluid through Retention knob without cutting fluid through (10-18) (4.0) (19-23) (4.0) ( ) (5.0) A11 G V nformation Turning Drilling Tool olding Systems Reamer

50 Tool olding Systems Reamer 830 General Turning nformation Cutting data for Reamer 830 Drilling ardness rinell Grade Cutting speed eed Radial depth of cut V c z f a p SO CMC Material ft/min inch/insert inch P Unalloyed steel 01.1 Non-hardened % C Non-hardened % C P10R Non-hardened % C igh carbon and carbon tool steel K Low alloy steel 02.1 Non-hardened P10R ardened and tempered Steel castings 06.1 Unalloyed P10R Low alloyed Malleable cast iron 07.2 Pearlitic P10R Nodular cast iron 09.2 Pearlitic P10R Reamer

51 Coroore 820 Spare parts General Turning Adapter 1 3) 2 1) 3 4 1)2) 5 2) 6 7 2) Cx-R820 Axx-R820 Size Screw Key (mm) Cup spring Key (mm) Cup spring Setting key (mm) Screw A (3.0) (1.5) (4.0) (1.5) C (5.0) (1.5) D (5.0) (2.0) (6.0) (2.0) (8.0) (2.5) G (8.0) (2.5) (8.0) (10) (3.0) (8.0) (10) (3.0) ) Accessories, must be ordered separately. 2) or clamping of CoroTurn RC slides 3) or clamping of CoroTurn 107 slides 8 9 Drilling Setting screw for Setting screw for Size R820x-AR R820x-R Parallel pin mm Size A x24L x26L C x32L D x35L x45L x50L G x50L x60L x60L nformation Tool olding Systems Spare parts 53

52 General Turning Spare parts Coroore 820 CoroTurn 107 nformation 1 2 1) Drilling Tool olding Systems Lead angle Slides nsert screw Key (Torx Plus) Shim Shim screw Key (mm) 0º R820A-xR11SCC06A (7P) 0º R820-xR12SCC06A (7P) 0º R820-xR14SCC09A (15P) 0º R820C-xR16SCC09A (15P) 0º R820C-xR18SCC12A (15P) 0º R820D-xR18SCC09A (15P) 0º R820D-xR18SCC12A (15P) 0º R820-xR22SCC12A (15P) 0º R820-xR24SCC12A (15P) (4.0) 0º R820G-xR24SCC12A (15P) (4.0) 0º R820-xR26SCC12A (15P) (4.0) 0º R820-xR26SCC12A (15P) (4.0) 15º R820A-xR11SCKC06A (7P) 15º R820-xR12SCKC06A (7P) 6º R820-xR14SSYC09A (15P) 6º R820C-xR12SSYC06A (15P) 6º R820C-xR18SSYC12A (15P) 6º R820D-xR18SSYC09A (15P) 6º R820D-xR18SSYC12A (15P) 6º R820-xR22SSYC12A (15P) 6º R820-xR24SSYC12A (15P) (4.0) 6º R820G-xR24SSYC12A (15P) (4.0) 6º R820-xR26SSYC12A (15P) (4.0) 6º R820-xR26SSYC12A (15P) (4.0) -5º R820A-xR11SCLC06A (7P) -5º R820-xR12SCLC06A (7P) -5º R820-xR14SCLC09A (15P) -5º R820C-xR16SCLC09A (15P) -5º R820C-xR18SCLC12A (15P) -5º R820D-xR18SCLC09A (15P) -5º R820D-xR18SCLC12A (15P) -5º R820-xR22SCLC12A (15P) -5º R820-xR24SCLC12A (15P) (4.0) -5º R820G-xR24SCLC12A (15P) (4.0) -5º R820-xR26SCLC12A (15P) (4.0) -5º R820-xR26SCLC12A (15P) (4.0) 1) Accessories, must be ordered separately. Spare parts 54

53 Spare parts Coroore 820 CoroTurn RC CoroTurn RC for ceramic inserts 4a 4b 4c 4d 4e 4f 4g 4h Pin Clamp Compression spring Screw Pressure plate ook Screw Key (Torx) General Turning CoroTurn RC rigid clamp slides ) 4 4a 4b 4c 4d Lead angle Slides Shim screw Shim Key (Torx Plus) Complete clamp set Pin Compression spring Screw Clamp R820-xR24DCN12A (15P) R820G-xR24DCN12A (15P) R820-xR36DCN16A (20P) R820-xR36DCN16A (20P) R820-xR24DSYN12A (15P) R820G-xR24DSYN12A (15P) R820-xR36DSYN15A (20P) R820-xR36DSYN15A (20P) R820-xR24DCLN12A (15P) R820-xR24DCLN12A (15P) R820-xR36DCLN16A (20P) R820-xR36DCLN16A (20P) ) Accessories, must be ordered separately. Drilling CoroTurn RC rigid clamp slides for ceramic inserts ) 4 Components for spare part number 4, Complete clamp set Lead angle Slides Shim screw Shim (or insert thickness) Key (Torx Plus) Complete clamp set Sizes R820 and R820G Sizes R820 and R820 R820-xR24DCN12A (.313) (15P) ) 4a a R820G-xR24DCN12A ) 4b b R820-xR36DCN16A (.313) (20P) ) 4c c R820-xR36DCN16A ) 4d d R820-xR24DSYN12A (.313) (15P) ) 4e e R820G-xR24DSYN12A ) 4f f R820-xR36DSYN15A (.313) (20P) ) 4g g R820-xR36DSYN15A ) 4h (7P) 4h (7P) R820-xR24DCLN12A (.313) (15P) ) R820G-xR24DCLN12A ) Accessories: Accessories: R820-xR36DCLN16A (.313) (20P) ) 4b 3) b 3) R820-xR36DCLN16A ) 1) Accessories, must be ordered separately. 2) Clamp set for flat inserts without hole 3) Clamp for flat inserts with hole nformation Tool olding Systems Spare parts 55

54 Tool olding Systems Spare parts General Turning Duoore A and A oring diameter inch ( mm) Adapter 1 2 1) 3 2) 4 1)2) ) Size Screw Key (mm) Screw Key (mm) Nozzle Setting screw Key (mm) (3.0) (2.0) (3.0) (2.0) (3.0) (2.0) (4.0) (2.0) (5.0) (2.0) (5.0) (8.0) (2.5) (6.0) (10.0) (3.0) Adapter 8 9 3) 10 2) nformation Drilling Size Tension pin Washer Washer ) Accessories, must be ordered separately. 2) or clamping of CoroTurn RC slides 3) or CoroTurn 107 slides Spare parts 56

55 Tool olding Systems Duoore A oring diameter inch ( ) (tool with cartridge) (tool with cartridge) Spare parts General Turning 1 2 1) 3 4 1) 5 6 Adapter Size Screw Key (mm) Setting screw Key (mm) Nozzle Washer C A (8.0) (3.0) ) ) Cartridge nsert screw Key (Torx Plus) Shim Screw Key (Torx Plus) A-8-T16 A (15P) (15P) A-8-T22 A (15P) (15P) S12 A (15P) (15P) ) ) Cartridge Adjustment screw Key (mm) Mounting screw Washer Key (mm) A-8-T16 A A-8-T22 A S12 A nformation Drilling Slide Tension pin x ) Accessories, must be ordered separately. Spare parts 57

56 General Turning Spare parts Duoore arbor adapter A A393.69A A A A A A 1 2 1) ) 7 1) 8 Nozzle Nozzle reduction Screw Screw Setting screw Key (mm) Key (mm) Washer (6.0) (3.0) ) Accessories, must be ordered separately. Ordering example: 10 pieces Spare parts for dampened milling adapter, see page G155. Duobore A A CoroTurn 107 Slides 1 2 1) ) nformation Drilling Tool olding Systems nsert screw Key (Torx Plus) Shim Shim screw Key (mm) A C (7P) A C A T TC (7P) A T (15P) A T A T A T (15P) (3.5) A T A T A T (20P) A T (15P) (4.0) A T C (7P) C C S (15P) S S (15P) S S (15P) S12 1) Accessories, must be ordered separately. Spare parts 58

57 Duoore A CoroTurn RC CoroTurn RC for ceramic inserts 4a 4b 4c 4d 4e 4f 4g 4h Spare parts Pin Clamp Compression spring Screw Pressure plate ook Screw Key (Torx) General Turning CoroTurn RC rigid clamp slides Slides ) 4 4a 4b 4c 4d Shim screw Shim Key (Torx Plus) Complete clamp set Pin Compression spring Screw Clamp C (15P) C C C C (9P) C D S (15P) D S D S D S D S (9P) D S15 1) Accessories, must be ordered separately. Drilling CoroTurn RC rigid clamp slides for ceramic inserts Slides ) 4 Components for spare part number 4, Complete clamp set Spare parts Slides Shim (or insert Complete clamp /C12A /16A 6 /S12A Shim screw thickness) Key (Torx Plus) set C ) 4a C12 (7.94) (15P) ) 4b C12 4c C12 4d C ) 4e C16 (7.94) (9P) ) 4f g h D S ) D S12 (7.94) (15P) ) Accessories: D S12 4b 3) D S12 Shim (or insert thickness) ) Accessories, must be ordered separately. 2) Clamp set for flat insert without hole 3) Clamp for flat inserts with hole nformation Tool olding Systems Spare parts 59

58 General Turning Spare parts eavy duty boring tools R391...R, Dc inch ( mm) 1) Adapter C8-R391.11R- 070A ) C8-R391.12R-C 070A C8-R822S17-AL 070A xtension slide Washer Screw Key (mm) Radial adjustment screw Axial adjustment screw Key (mm) Nozzle reduction R391.04R (8.0) (4.0) R391.03R (8.0) (4.0) ) To be used between cartridge and slide for step boring. 2) Accessories, must be ordered separately. Cartridges T-Max P Drilling nformation Tool olding Systems ) ic ic ic Lever Screw Key (mm) Shim Shim pin Assembly punch Optional shim PTGNL 20CA-22 1/ M (3.0) M 1) M 2) PSRNL 20CA-15 5/ (3.0) L / M (4.0) M ) ) 12 4) ic ic ic Screw Key (mm) Screw Washer Key (mm) Screw PTGNL 20CA-22 1/ (2.5) (6.0) PSRNL 20CA-15 5/8 L / (6.0) ) or inserts with rε =.047 and.063 inch. 2) or inserts with rε =.016 and.032 inch. 3) Accessories, must be ordered separately. 4) Only used for D D c ( mm) Spare parts 60

59 Tool olding Systems eavy duty boring tools R391., Dc inch ( mm) Spare parts General Turning Drilling nformation ar R391.01R-40 D 053A ) 4 1) 5 1) 6 R391.02R A R391.02R A xtension slide Washer Screw Key (mm) Driving key Screw Key (mm) R391.05R (8.0) (6.0) R391.02R-2012A (8.0) (6.0) 1) Must be ordered separately. Cartridges CoroTurn 107 T-Max P Adjustment and setting CoroTurn ) 3 4 ic nsert screw Key (Torx Plus) Shim Shim screw Optional key (Torx Plus) L430.5A / (15P) (15P) T-Max P ) ic ic ic Lever Screw Key (mm) Shim Shim pin Assembly punch Optional shim PTGNL 20CA-22 1/ M (3.0) M 1) M 2) PSRNL 20CA-15 5/ (3.0) L / M M Adjustment and setting ) ) 17 ic ic ic Screw Key (mm) Screw Washer Key (mm) Screw T-Max P PTGNL 20CA-22 1/ (2.5) (6.0) PSRNL 20CA-15 3/ (2.5) (6.0) L / (6.0) CoroTurn 107 L430.5A / (1.98) (6.0) ) Accessories, not delivered with the tool, must be ordered separately. Spare parts 61

60 Tool olding Systems General Turning Spare parts Coroore 825 oring range inch ( mm) ) 4 1) 5 6 1) nformation Screw for slide oring diameter Screw for cartridge Locking screw Key (mm) Key (mm) nsert screw Key extension (23-29) (2.0) (2.0) (6P) (28-36) (2.5) (2.0) (6P) (35-45) (3.0) (3.0) (7P) (44-56) (3.0) (3.0) (7P) (55-70) (4.0) (4.0) (7P) (69-87) (4.0) (4.0) (7P) (86-167) (4.0) (4.0) (7P) ) Accessories, must be ordered separately. Coroore 825 oring Range inch ( mm) with slide extension Drilling ) 6 ine boring head Screw for cartridge Locking screw Key (mm) Washer A34-R825C- 017 A (4.0) ) Cartridge nsert screw Key (Torx Plus) R825C (7P) 7 8 1) ) 14 Adapter Screw Key (mm) Washer Screw Key (mm) Screw Key (mm) O-ring C6-R825S (8.0) (5.0) (3.0) C8-R (8.0) (5.0) (3.0) C8-R822S (8.0) (5.0) (3.0) ) Accessories, must be ordered separately. Spare parts 62

61 Coroore 825 oring range inch With internal coolant supply Spare parts General Turning xtension slide Screw Key (mm) Washer Screw Key (mm) Washer R (8.0) (6.0) ) 10 1) ) 13 3) xtension slide Screw Key (mm) Driving key Screw Key (mm) Varilock adapter ushing R (8.0) (6.0) ) or use with Varilock adapter. Must be ordered separately. 2) Varilock adapter. Must be ordered separately. 3) or use with milling arbor. Must be ordered separately. oring range inch With external coolant supply ar xtension slide Driving key Screw Key (mm) Screw Key (mm) (5.0) (6.0) Drilling 6 7 1) 8 2) 9 10 Coroore 825 ine boring head and cartridge xtension slide Washer Varilock adapter ushing Screw Key (mm) (6.0) 1) Varilock adapter. Must be ordered separately. 2) or use with milling arbor. Must be ordered separately ) ine boring head Screw for cartridge Locking screw Key (mm) A28-R825C A (4.0) 4 5 1) Cartridge nsert screw Key (Torx Plus) A28-R825C A (7P) nformation Tool olding Systems 1) Accessories, must be ordered separately. Spare parts 63

62 General Turning Spare parts ine boring head Cx A Cx A Shank diameter ) nch (mm) dm m Locking screw Screw for bar Key (mm).472 (12) (4.0).630 (16) (4.0).787 (20) (5.0).984 (25) (5.0) oring bars for fine boring head 1) Accessories, must be ordered separately ) nformation Drilling Tool olding Systems 2 1 oring bar type nsert screw Key R429U-A TC06A (6P) R429U-A TC06A (6P) R429U-A TC09A (7P) R429U-A TC09A (7P) R429U-A TC09A (7P) R429U-A TC09A (7P) R429U-A TC09A (7P) R429U-A TC09A (7P) R429U-A TC09A (7P) R429U-A TC09A (7P) R429U-A TC09A (7P) R429U-A TC09A (7P) R429U-A TC09A (7P) R429U-A TC09A (7P) R429U-A TC09A (7P) R A (6P) R AC (6P) R AC (7P) R AC (7P) R AC (7P) R AA (6P) R AA (6P) R AA (7P) R AA (7P) R AA (7P) R429U-A08-024TP06A (6P) R429U-A11-033TP06A (6P) R429U-A14-040TP09A (7P) R429U-A17-040TP09A (7P) R429U-A20-040TP09A (7P) R429U-A TP06A (6P) R429U-A TP06A (6P) R429U-A TP09A (7P) R429U-A TP09A (7P) R429U-A TP09A (7P) R429U-A TP06A (6P) R429U-A TP06A (6P) R429U-A TP09A (7P) R429U-A TP09A (7P) R429U-A TP09A (7P) R429U-A TP09A (7P) R429U-A TP09A (7P) 1) Accessories, must be ordered separately. Spare parts 64

63 Tool olding Systems ine boring unit R/L148C Spare parts nformation Turning R/L148C ) Accessories 1) nsert size D K nsert screw Key (Torx Plus) Setting key Mounting screw Key (mm) Screwdriver (Torx Plus) Mounting/repair fixture (6P) 148C (9P) (6P) 148A (7P) 148C (9P) (7P) 148A (7P) 148C (15P) (7P) 148A (15P) 148C (3.0) (15P) 148A (7P) 148C (9P) (7P) 148A-201 1) Accessories, must be ordered separately. Drilling Spare parts 65

64 General Turning Spare parts Single edge fine boring tool A and A oring diameter ( mm) 1 2 1) 3 4 1) oring diameter Screw for cartridge Key (mm) Locking screw Torque ft/lbs Key (mm) (2.5) (2.5) (2.5) (2.5) (4.0) (4.0) (4.0) (4.0) 1) Accessories, must be ordered separately. oring diameter ( mm) ) oring diameter Screw for cartridge Key (mm) Locking screw screw Washer Mounting (4.0) ) ) oring diameter Key (mm) O-ring Screw for boring head Washer Key (mm) (6.0) (6.0) (6.0) (6.0) nsert clamping nsert size 5 6 1) Drilling ic ic Screw for insert Key (Torx Plus) 1/ (7P) 3/ (15P) 7/ (7P) 1/ (7P) Arbor adapter A ) nformation Tool olding Systems Arbor adapter Tension pin Screw Screw Washer Key (mm) A A (6.0) A A A393.39A A 1) Accessories, must be ordered separately. Spare parts for dampened milling adapter, see page G155. nsert clamping ine boring head and cartridge CoroTurn A CoroTurn ) 3 ine boring head Screw for cartridge Key (mm) Locking screw A (4.0) nsert size 1 2 1) ic ic nsert screw Key (Torx Plus) 1/ (7P) 3/ (15P) 1) Accessories, not delivered with the tool, must be ordered separately. Spare parts 66

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66 TOOLOLDNG SYSTMS ow to select toolholding General Turning ow to select toolholding Select a toolholding system 1 Select a holding system, modular or solid, from the table of contents on page G3. Select an adapter style 2 Use the program overview for the system to choose an adapter based on the type of machining and machine tool application. Coromant Capto turning, page G6 Coromant Capto rotating, page G24 3 Select a coupling size Turn to the ordering page and - select the right coupling size - select adapter for mounting Select basic holder or clamping unit 4 Use the program overview to choose a holder based on machine type. Select the right holder based on taper and coupling. Drilling 5 Add extensions if necessary Add extensions where needed to complete gauge length requirements. Use the program overview to find a suitable extension. nformation G Tool olding Systems Tool olding Systems Symbols for page references: or more technical information, see our Metalcutting Technical Guide. ow to choose tool, overview Spare parts/accessories Toolholding Systems, overview TOOLOLDNG SYSTMS ow to select toolholding G 2