BDV/DV SHANK DUAL CONTACT. BDV/DV Shank

Transcription

1 R DV/DV S P I N D E S Y S T E M DUA CONTACT DV/DV Shank

2 DUA CONTACT DV/DV For High Speeds MEGA MICRO CHUCK PAT. Clamping diameter: ø ø8.05 Ultra-slim design with world's smallest ø10 nut outer diameter. Slim and high speed holder for less interference with the workpiece or jig. Models for ultra-small endmilling are newly added! World s Original Center through MAX. 35,000min -1 Not IG-PUS (DUA CONTACT) specification 1 MEGA CHUCK Series [High Rigidity Taper Type] DV Model Clamping diameter 1 MAX. min -1 Collet Model Nut Model DV30-MEGA6S- 60T ,000 NC6S- MGN6S MEGA8S- 75T ,000 NC8S- MGN8S 0.48 DV40-MEGA3S- 90T ,000 NC3S- MGN3S MEGA4S- 90T ,000 NC4S- MGN4S MEGA6S- 60T , T ,000 NC6S- MGN6S T , MEGA8S- 90T ,000 NC8S- MGN8S Nut is included. Collet and wrench must be ordered separately. 2. includes the nut but not the collet. 3. Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds. 1 [Straight Type] DV Model Clamping diameter 1 MAX. min -1 Collet Model Nut Model DV40-MEGA6S ,000 NC6S- MGN6S Nut is included. Collet and wrench must be ordered separately. 2. includes the nut but not the collet. 3. Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds. Standard Accessory MEGA NUT Optional Accessories Mega Wrench Micro Collet Micro Seal Nut (For 6S and 8S) Collet Case α Taper Cleaner For Spares G3 G22 G2 G3 G3 G3 1

3 For High Speeds Clamping diameter: ø ø25.4 MEGA NEW AY CHUCK PAT. DUA CONTACT DV/DV High speed version of NEW AY CHUCK boasting a history of results. Makes high speed machining possible in addition to its high accuracy and versatility. DUA CONTACT R Coolant-through hole MAX. 35,000min -1 1 IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. IG-PUS Clamping 1 Max. min DV Model diameter Collet Model Nut Model DV40-MEGA 6N , NC 6- MGN , MEGA 8N , NC 8- MGN , MEGA10N , NC10- MGN , MEGA13N , ,000 NC13- MGN , MEGA16N , ,000 NC16- MGN , MEGA20N , , ,000 NC20- MGN , , MEGA25N , NC25- MGN , Nut is included. Collet, wrench, and Adjusting Screw must be ordered separately. 2. includes the nut but not the collet. 3. Through holes are provided, allowing switching between center through and flange through use. 4. Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds. Center through 1 MEGA CHUCK Series DV30 Not IG-PUS (DUA CONTACT) specification DV Model Clamping diameter 1 Max. min -1 Collet Model Nut Model DV30-MEGA10N ,000 NC10- MGN Nut is included. Collet, wrench, and Adjusting Screw must be ordered separately. 2. includes the nut but not the collet. 3. Center through coolant supply is available. 4. Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds. 2

4 DUA CONTACT DV/DV For High Speeds MEGA NEW AY CHUCK PAT. Clamping diameter: ø ø25.4 The DUA CONTACT IG-PUS system has been standardized. The abundant variety is also ideal as reliable general-purpose holders. DUA CONTACT R Coolant-through hole Max. 20,000min -1 1 MEGA CHUCK Series IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. IG-PUS Clamping 1 Max. min DV Model diameter Collet Model Nut Model DV50-MEGA 6N , ,000 NC 6- MGN , MEGA10N , ,000 NC10- MGN , MEGA13N , ,000 NC13- MGN , MEGA16N , , NC16- MGN , , MEGA20N , , NC20- MGN , , MEGA25N , NC25- MGN , Nut is included. Collet, wrench, and Adjusting Screw must be ordered separately. 2. includes the nut but not the collet. 3. Through holes are provided, allowing switching between center through and flange through use. 4. Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds. Standard Accessory MEGA NUT Optional Accessories MEGA NUT Flat Type Mega Wrench Collet MEGA PERFECT SEA Adjusting Screw For Spares G10 G10 G11 G22 G4 G10 3

5 For High Speeds Clamping diameter: ø3 - ø12 MEGA E CHUCK PAT. DUA CONTACT DV/DV A high precision, high speed and high rigidity collet chuck especially for endmilling. Tapered body enhances damping effect by varying vibration frequency. Uses the MEGA E Collet designed for endmilling, delivering optimal clamping performance. DUA CONTACT Coolant-through hole MAX. 30,000min -1 R 1 MEGA CHUCK Series IG-PUS Clamping 1 Max. min DV Model diameter Collet Model Nut Model DV40-MEGA 6E ,000 MEC 6- MEN MEGA 8E , MEC 8- MEN , MEGA 10E , MEC10- MEN , MEGA 13E , ,000 MEC13- MEN , DV50-MEGA 6E ,000 MEC 6- MEN MEGA 8E ,000 MEC 8- MEN MEGA 10E ,000 MEC10- MEN MEGA 13E , ,000 MEC13- MEN , The nut is included but the collet, wrench and Adjusting Screw must be ordered separately. 2. includes the nut but not the collet. 3. Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds. 4. Through holes are provided, allowing switching between center through and flange through use. IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. Standard Accessory MEGA E Nut Optional Accessories Mega Wrench MEGA E Collet MEGA E PERFECT SEA Adjusting Screw For Spares G13 G22 G13 G14 G13 4

6 DUA CONTACT DV/DV For High Speeds MEGA DOUE POWER CHUCK PAT. Clamping diameter: ø16 - ø42 Complete contact with the nut and body in conjunction with the IG-PUS specifications for double effect. High rigidity equal to integration with the machine spindle. DUA CONTACT Coolant-through hole MAX. 25,000min -1 [Jet Through Type] R Axial Adjusting Screw (Optional) Tool adjustment amount H E (Min. clamping length) Coolant Axial Adjusting Screw (Optional) Tool adjustment amount H E (Min. clamping length) Coolant 1 1 MEGA CHUCK Series Fig. 1 Fig. 2 IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. IG-PUS Clamping Mega Fig. 1 H E DV Model diameter Wrench DV40-MEGA16DS- 90A MGR MEGA20DS-100A MGR50-135A MEGA25DS-100A MGR62-135A MEGA32DS-100A MGR70-135A DV50-MEGA16DS MGR MEGA20DS MGR MEGA25DS MGR MEGA32DS MGR MEGA42DS MGR Wrench is not included. Please order separately. 2. Please note that the practical spindle speed may be considerably influenced by the machine rigidity and tool balance. When using, slowly ramp up to the appropriate speed starting from slow speeds. 3. Tool adjustment amount H indicates the adjustment length with an Adjusting Screw. 4. Through holes are provided, allowing switching between center through and flange through use. MEGA16DS requires the hex socket head screw (M8) for axial adjustment. However, please contact us if using for center through applications. H dimension is the max. tool shank length that can be inserted into the holder. DS types have jet-through coolant supply, thus tools with oil holes cannot be used. Optional Accessories Straight Collet Mega Wrench Axial Adjusting Screw G18 G22 G21 5

7 MIING CHUCK Clamping diameter: ø20 - ø42 NEW Hi-POWER MIING CHUCK DUA CONTACT DV/DV The IG original slit mechanism supports high power and high-precision endmilling from heavy cuts to fine cuts. Coolant-through hole Not IG-PUS (DUA CONTACT) specification Tool adjustment amount H E (Min. clamping length) DV Model Clamping diameter H E Wrench DV40-HMC20S FK HMC25S FK HMC32S FK DV50-HMC20S FK HMC25S FK HMC32S FK HMC42S FK Optional Accessories Straight Collet Wrench Mega Wrench Axial Adjusting Screw M (Min. clamping length) Coolant ø35 ø12 ø32 MIING CHUCK 1. Wrench and axial adjusting screw are not included. 2. When using center through coolant; Set screw with sealing compound applied (standard accessory) should be used to plug an air bleeding hole. Oil hole type should be chosen when Straight Collet is required. 3. Tool adjustment amount H indicates the adjustment length with an Axial Adjusting Screw. 4. A through hole is provided, allowing switching between center through and flange through use. G18 G21 G22 G21 [HMC12J Type] Clamping diameter: ø12 A high rigidity and slim milling chuck with ø32 outer diameter nut for reduced interference. Jet through coolant securely supplied from chuck nose to cutting edge. Fig. 1 1 DV Model Fig. 1 Wrench DV40-HMC12J FK31-33 DV50-HMC12J M8 ø (Min. clamping length) Coolant ø12 ø32 Fig

8 DUA CONTACT DV/DV HYDRAUIC CHUCK HYDRAUIC CHUCK For versatile high-precision machining including molds and automotive components. Slim design minimizes workpiece interference, ideal for mold making. Coolant-through hole [SUPER SIM Type PAT.P] Clamping diameter: ø4 - ø12 Min. clamping length E HYDRAUIC CHUCK DV40 IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. IG-PUS Clamping E DV Model diameter DV40-HDC 4S HDC 6S HDC 8S HDC10S HDC12S Adjusting Screw cannot be used. Caution Use only cutting tools that have a shank tolerance within h6. Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank) We do not recommend use with roughing endmills. Do not clamp without a tool. Always insert the cutting tool into the holder beyond min. clamping length E. Coolant-through hole [Standard Type] Clamping diameter: ø6 - ø20 Adjusting Screw eft-hand thread (Optional) Tool Adjustment Amount H Min.Clamping ength E Adjusting Screw eft-hand thread (Optional) Tool Adjustment Amount H Min.Clamping ength E 1 1 Fig. 1 1 Fig. 2 ID hole 1 2 DV40 DV50 IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. Model H E Caution Use only cutting tools that have a shank tolerance within h6. Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank) Adjusting Screw (Optional) DV40-HDC HDA HDC HDA HDC HDA HDC HDA HDC HDC HDC HDA HDC DV50-HDC HDA HDC HDA Adjusting Screw with hexagon sockets on both sides is also available, allowing adjustment from the shank side as well. Add the letter W at the end of the model number when ordering. (Example: HDA W) We do not recommend use with roughing endmills. Do not clamp without a tool. Always insert the cutting tool into the holder beyond min. clamping length E. 7

9 Collet Chuck System Clamping diameter: ø ø20 NEW AY CHUCK PAT. DUA CONTACT DV/DV A wide-ranging variety with sizes from short through long meets all the needs of high precision machining. Not IG-PUS (DUA CONTACT) specification 1 Coolant-through hole DV Model Clamping diameter 1 Collet Model Nut Model DV40-NS NC 6- NN NS NC 8- NN NS NC10- NN NS NC13- NN NS NC16- NN NS NC20- NN DV50-NS NC 6- NN NS NC 8- NN NS NC10- NN NS NC13- NN NS NC16- NN NS NC20- NN The nut is included but the collet, wrench and Adjusting Screw must be ordered separately. 2. Through holes are provided, allowing switching between center through and flange through use. DV No. 3. includes the nut but not the collet. NEW AY CHUCK Standard Accessory New aby Nut Optional Accessories New aby Wrench Collet AY PERFECT SEA Adjusting Screw Tap Adjusting Screw For Spares G26 G26 G4 G24 G10 G26 8

10 DUA CONTACT DV/DV ORING SYSTEM CK ORING SYSTEM CK (DV: DIN69871 A and D Standards IV: ISO7388 Standard compatible) Coolant-through hole 1 Effective boring depth A CK ORING SYSTEM Fig. 2 1 CK No. Model Description IV40 - CK Effective boring depth A CK No. Shank standard and taper No. Effective boring depth A ø31 CK No. Fig. 1 1 Fig. 3 1 CK No. IV and DV Shank models are mounted on DIN standard spindles. Model Fig. CK No. 1 1 A IV40-CK CK CK2-85 CK CK CK CK4-90 CK IV50-CK CK CK2-115 CK CK3-125 CK CK CK CK CK CK CK DV40-CK5-80 CK CK6-65 CK DV50-CK CK The and A diameters in the table are the values when the EWN ORING HEAD is attached. 2. Cutting edges and drive keys are aligned with boring heads mounted. 3. Center through coolant supply is available. 4. Mounting the DV Shank model on an ISO standard spindle may cause interference. <CAT and ANSI standard shanks are also available upon request.> For heads, A39 9

11 TAPPER M2 - M20 MEGA SYNCHRO TAPPING HODER PAT. DUA CONTACT DV/DV Improves thread quality and tap life by reducing thrust loads caused by synchronization errors up to 90%. ody Tap Holder Tap Coolant-through hole Not IG-PUS (DUA CONTACT) specification 1 2 d 1 Tap Holder Size DIN Standard ISO Standard DIN371 DIN376 DIN353 ISO529 ISO2284 MGT 6 M3 - M6 M 5 - M 8 M 3 - M5 MGT12 M5 - M8 M 8 - M12 1/8 M6, M8, M12 1/8 MGT20 M10 M12 - M20 1/4-1/2 M10 - M20 1/4-3/ Coolant-through hole ø94 d2 1 TAPPER Tapping range DV Model Tap Holder Model d MGT 6-d M2 - M6 DV40-MGT No.3 - U1/ MGT12-d- 30 M6 - M MGT U1/4 - U7/ P1/ MGT20-d- 35 M12 - M MGT U1/2 - U3/ P1/4 - P3/ MGT 6-d M2 - M6 DV50-MGT No.3 - U1/ MGT12-d- 30 M6 - M MGT U1/4 - U7/ P1/ MGT20-d- 35 M12 - M MGT U1/2 - U3/ P1/4 - P3/ MGT Set Screw is included. For tap holders, A Tap holder and wrench are not included. Please order separately. 3. Through holes are provided, allowing switching between center For Mega Wrench, A126 through and flange through use. Cannot be used with machining center without synchronized tapping function. Caution Tap with eccentric thread relief, having no margin on tap periphery, may cause oversize threads. In such case, tap with con-eccentric thread relief is recommended. Tapping range (DIN/ISO) For tap holders, A124 [arge Diameter Tap MGT36] M22 - M36 Tap Holder MGT36 DIN standard Synchro Adjuster (Standard Accessory) 65 H DV Model DV50-MGT Tap Holder Model DIN376 Tap size DIN353 1 d2 H MGT M22, 24 P5/ M27 P3/ M30 P7/ M33 P M For JIS Tap Holders, A128 10

12 DUA CONTACT DV/DV General Toolholder FACE MI AROR TYPE FMH DUA CONTACT Center through R 1 2 G General Toolholder Securely supplies coolant/air to the cutting edge Fig G 1 W Fig. 2 IG-PUS Fig W G DV Model DV40-FMH M M FMH M M FMH M DV50-FMH M M FMH M M FMH M FMH M20 (MA-M20H) Center through coolant supply only is available. 2. The weight does not include the cutter. 3. Cutter clamping screw is included. If the provided clamping screw is not compatible, separately select one from the clamping screw table on A When using a cutter without oil holes, an optional clamping screw with a through hole allows coolant supply. 5. For the detailed dimensions of clamping screw MA-M20H, see A IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles.

13 Clamping diameter: ø ø20 ANGE HEAD AG90 SERIES DUA CONTACT DV/DV DUA CONTACT NEW AY CHUCK Type Clamping diameter: ø ø20 High runout accuracy is achieved through the adoption of the high-precision New aby Chuck. S=65 1 ø97 2 K øe P Q Min. access bore øf Spindle angle 90 R Fig. 1 1 ø97 M 2 K øe G G S=65 Q ANGE HEAD P IMin. access bore øf Fig. 2 M R18 1 ø125 ø97 2 K øe G G S=110 Q P Min. access bore øf Fig. 3 M R21 IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. IG-PUS Clamping diameter Collet MAX. Fig. øe G K 1 2 M P Q øf DV Model Model (min -1 ) DV40-AG90/NS NC 6 6, AG90/NS NC10 6, AG90/NS NC13 6, AG90/NS20S-175S NC20 3, DV50-AG90/NS NC 6 6, AG90/NS NC10 6, AG90/NS NC13 6, AG90/NS NC20 3, The cutting tool rotates in reverse to the machine spindle. 2. Nuts and wrench are included. Collet is not included. 3. The angles of the ocating Pin to the drive key groove and direction of cutting edge are freely adjustable. 4. A Stop lock is required when mounting on machines. Please order separately. 5. When supplied through the Stop lock, coolant can be ejected from the housing. 6. Automatic tool change may not be available depending on machine tool models. 7. New aby Endmill Collets cannot be used. For Collets, G4 For Stop locks, G29 12

14 DUA CONTACT DV/DV ANGE HEAD AG90 SERIES Offset design provides optimum tool projection with each adapter. DUA CONTACT UID-UP Type [Standard Type] R Spindle angle 90 ANGE HEAD ø125 ø38.1 AG35 adapter gauge line S= Draw bolt R21 MAX. 3,000 min -1 IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. IG-PUS DV Model DV50-AG90/AGH The cutting tool rotates in forward to the machine spindle. 2. The angles of the ocating Pin to the drive key groove and direction of cutting edge are freely adjustable. 3. A Stop lock is required when mounting on machines. Please order separately. 4. When supplied through the Stop lock, coolant can be ejected from the housing. 5. Automatic tool change may not be available depending on For Stop locks, G29 machine tool models. [High Rigidity S Type] About 30% higher rigidity compared to standard type ø125 ø38.1 AG35 adapter gauge line S=110(80) Draw bolt R 18 (pitch 80) R 21 (pitch 110) 97 MAX. 3,000 min -1 IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. IG-PUS DV Model Pitch 110 Pitch 80 DV50-AG90/AGH35-230S The cutting tool rotates in forward to the machine spindle. 2. The angles of the ocating Pin to the drive key groove and direction of cutting edge are freely adjustable. 3. A Stop lock is required when mounting on machines. Please order separately. 4. When supplied through the Stop lock, coolant can be ejected from the housing. 5. Automatic tool change may not be available depending on For Stop locks, G29 machine tool models. 13

15 ANGE HEAD AG90 SERIES DUA CONTACT DV/DV UID-UP Type AG35 ADAPTER Abundant adapters support various machining applications. Spindle angle 90 Min. access bore when mounted on the Angle Head Min. access bore øf ANGE HEAD NEW AY CHUCK Model øf AG35-NS NS NS NS Collet and wrench must be ordered separately. (Refer to wrench G26) For Collets, G4 NEW Hi- POWER MIING CHUCK Model øf AG35-HMC20S Wrench included. (Model: FK45-50) For Straight Collets, G20 1 Compression F1 øc AY PERFECT SEA (Optional) F2 Tension (forward) F3 Tension (reverse) Tap Collet TC12 - d TC20 - d d Hi-JET HODER Model øc øf AG35-ONS13N aby Perfect Seal nut with sealing mechanism is required. (optional accessory) 2. Collet and wrench must be ordered separately. 3. Anti-rotation block set must be ordered separately. (Model: AG35-) AUTO TAPPER (with Tap Depth Control) Model d 1 F1 F2 F3 AG35-AT12 M3 - M AT20 M8 - M Tap Collet must be ordered separately. For aby Perfect Seal, G24 For Collets, G4 For TC Tap Collets, A135 H FACE MI AROR Model H MT. No. AG35-FMA AG35-FMH FMH Cutter face protrudes by 7.5mm from the 125mm diameter housing with the following combinations; AG35-FMA mm thick tool, AG35-FMH mm thick tool and AG35-FMH mm thick tool. MORSE TAPER ADAPTER Model MT.No. øf AG35-MT MT

16 DUA CONTACT DV/DV ANGE HEAD AG90 SERIES Versatile ø32 milling chuck allows use of various tools according to any machining application. DUA CONTACT HMC32 Type [Standard Type] High-rigidity milling chuck type that allows the most commonly used cylindrical shanks to be mounted ø80 ø32 ø125 R Spindle angle S= Min. access bore ø R 21 MAX. 3,000 min -1 IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. IG-PUS DV Model DV50-AG90/HMC The cutting tool rotates in forward to the machine spindle. 2. The angles of the ocating Pin to the drive key groove and direction of cutting edge are freely adjustable. 3. A Stop lock is required when mounting on machines. Please order separately. 4. When supplied through the Stop lock, coolant can be ejected from the housing. 5. Automatic tool change may not be available depending on machine tool models. 6. Wrench included. (Model: FK80-90) For Collets, G20 For Stop locks, G29 [High Rigidity S Type] About 30% higher rigidity compared to standard type ø80 ø32 ø S=110 (80) ANGE HEAD Min. access bore ø R 18 (pitch 80) R 21 (pitch 110) MAX. 3,000 min -1 IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. 15 IG-PUS DV Model Pitch 110 Pitch 80 DV50-AG90/HMC32-230S The cutting tool rotates in forward to the machine spindle. 2. The angles of the ocating Pin to the drive key groove and direction of cutting edge are freely adjustable. 3. A Stop lock is required when mounting on machines. Please order separately. 4. When supplied through the Stop lock, coolant can be ejected from the housing. 5. Automatic tool change may not be available depending on machine tool models. 6. Wrench included. (Model: FK80-90) For Collets, G20 For Stop locks, G29

17 ANGE HEAD AG90 SERIES DUA CONTACT DV/DV Face Milling type Tool life is improved by high-rigidity bearings and optimum spindle dimensions! Series' highest rotation transmission force of 20kw (at 1,500min -1 ) 90 indexing mechanism is used to allow index of 90 increments after adjustment. (Indexing accuracy ±5') DUA CONTACT R Spindle angle 90 S= (ø80) ø140 ø125 ø Tightening bolt (50) 76.5 (117) Min. access bore ø206 ANGE HEAD MAX. 1,500 min -1 R21 IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. IG-PUS DV Model DV50-AG90-FMA25.4S-190S 19.2 Figures in ( ) indicate dimensions when 80mm diameter and 50mm high face mill cutter is mounted. 1. The cutting tool rotates in reverse to the machine spindle. 2. A Stop lock is required when mounting on machines. Please order separately. 3. Coolant cannot be supplied through the ocating Pin. 4. The angles of the ocating Pin to the drive key groove and direction of cutting edge are freely adjustable. For Stop locks, 5. Automatic tool change may not be available depending G29 on machine tool models. Cutting edge direction freely adjustable in 360 The cutting edge direction can be easily set at any angle through 360 degrees simply by loosening its adjustment bolts (8 positions). Cutting edge direction indexable in 90 increments Indexing can be done in 90 increments after the cutting edge is adjusted. (Remove the support pin to adjust the cutting edge direction in 90 increments) Cutting edge adjusting bolt Support pin Caution: e sure to remove from the machine before setting in 90 increments. 16

18 DUA CONTACT DV/DV ANGE HEAD AGU SERIES The cutting edge angle can be freely adjusted, making it ideal for machining the corners of molds in deep areas. The original 1 indexing mechanism allows easy angle adjustment. Robust clamping mechanism allows secure endmilling. DUA CONTACT Spindle angle 0-90 Universal Type Clamping diameter: ø2.5 - ø20 Indexing mechanism in 1 increments Accurate angle adjustment is possible simply by tightening the angle setting pin. R C1 1 2 ø97(#40) ø125(#50) F S øe C2 ANGE HEAD The spindle angle can be adjusted in the range of 0 to 90 The 1 angle indexing mechanism allows the angle to be easily set. (Indexing accuracy ±5') M IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. IG-PUS DV Model Clamping diameter øe C1 C2 1 2 M F S Collet Model DV40-AGU/NS NC13 6, DV50-AGU/NS NC20 4, The cutting tool rotates in reverse to the machine spindle. 2. Nut and wrench are included. Collet is not included. 3. The angles of the ocating Pin to the drive key groove and direction of cutting edge are freely adjustable. 4. A Stop lock is required when mounting on machines. Please order separately. 5. Automatic tool change may not be available depending on machine tool models. MAX. (min -1 ) For Collets, G4 For Stop locks, G29 Machining examples Easy angle setup Drilling or endmilling on angled surfaces Inner corner rounding Profiling with ball endmill Machining draft angle of molds 17

19 High-speed AIR SPINDE AIR TURINE SPINDE DUA CONTACT DV/DV The ultra-precision spindle enables challenging micromachining! Achieves efficient and accurate micromachining with excellent runout accuracy in the max. spindle speed range. Machine spindle rotation zero DUA CONTACT R MAX. 80,000min -1 RX5 RX7 Operating spindle speed (min -1 ) 40,000-50,000 60,000-80,000 Clamping diameter Spindle nose runout accuracy Air pressure Air flow rate [Center Through Type] ø mm (MEGA4S) Within 1μm MPa or less 300/min [ANR] (at 0.6MPa) Spindle speed against air pressure (reference) 90,000 80,000 70,000 60,000 73,000 66,000 80,000 RX7 58,000 50,000 47,000 50,000 40,000 43,000 RX5 38,000 (High torque type) 30, Air pressure (MPa) Spindle speed (min -1 ) 1 22 ATC compatible IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. Air 1 ø12 MEGA4S IG-PUS Operating spindle Clamping Usable tool DV Model speed (min ) diameter diameter DV40-RX5C-4S ,000-50,000 ø1.5 or smaller RX7C-4S ,000-80,000 ø1.0 or smaller DV50-RX5C-4S ,000-50,000 ø1.5 or smaller RX7C-4S ,000-80,000 ø1.0 or smaller Nut, exclusive wrench (RX5, 7 XW27) and Mega Wrench (MGR12) are included. Collet is not included. Please order separately. 2. Air filter regulator (XF1) is required. A167 For Micro Collets, G2 Caution Clean air is an essential condition for the use of this product. Therefore, coolant should never be supplied through the spindle of the machine using the Air Turbine Spindle. [Side Through Type] 1 22 Drive Key groove = ø12 AIR SPINDE H MEGA4S S ATC compatible Air IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. IG-PUS Operating spindle Usable tool DV Model speed (min S H ) diameter DV40-RX5-4S ,000-50,000 ø1.5 or smaller RX7-4S ,000-80,000 ø1.0 or smaller DV50-RX5-4S ,000-50,000 ø1.5 or smaller RX7-4S ,000-80,000 ø1.0 or smaller Nut, exclusive wrench (RX5, 7 XW27) and Mega Wrench (MGR12) are included. For Micro Collets, Collet is not included. Please order separately. G2 2. Air filter regulator (XF1) is required. A167 For Stop locks, A A Stop lock is required when mounting on machines. Please order separately. Other shank types are also available. Please contact us for details. 18

20 DUA CONTACT DV/DV Speed Increaser HIGH SPINDE Accelerates the machine spindle. Improves productivity for machines with low spindle speeds. IG's gear drive with a long track record is used for the drive system. High torque and low heat generation are achieved. DUA CONTACT R MAX. 20,000min -1 GTG Type K AIR SPINDE 4D S 1 2 ø18 H set length IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. IG-PUS DV Model K1 S Collet Model Speed ratio Max. (min -1 ) DV40-GTG NC , DV50-GTG NC , GTG NC , The allowable torque is a calculated value of the drive system, and not the actual torque in cutting. 2. The maximum diameter when using an endmill is ø8 (GTG5, GTG6) and ø12 (GTG4). 3. A Stop lock is required when mounting on machines. ody Model GTG5-10 GTG6-10 GTG4-16 Included Collet Model (1 pc) NC10-10AA NC10-10AA NC16-16AA 4. For continuous rotation of over 30 minutes, the spindle speed should be set within 80% of the maximum speed. 5. Nut, wrench, and exclusive spanner are included. Please contact our agent when using neat oil coolant that may cause fire, or grinding or machining materials that generate powdery chips such as carbide. For Collets, G4 For ocating Pins, G31 For Stop locks, G31 GTX Type ending rigidity is significantly improved. ong nose design ideal for mold machining. MAX. 24,000min -1 Ideal for mold machining! K D S ø44 ø25 ø100 Speed Ratio: 5.67 H set length IG-PUS (DV Shank) tools can be used on both IG-PUS spindles and conventional DV spindles. IG-PUS Collet Max. speed Continuous K1 S DV Model Model (30 min) min -1 speed min -1 DV50-GTX NC8 24,000 20, The allowable torque is a calculated value of the drive system, and not the actual torque in cutting. 2. The maximum clamping diameter when using a drill is ø4mm. 3. A Stop lock is required when mounting on machines. 4. For continuous operation of over 30 minutes, the continuous speed is recommended. 5. Collet is not included. Please order separately. 6. Nut, wrench, and exclusive spanner are included. For Stop locks, G31 For ocating Pins, G31 For Collets, G4 19

21 Coolant Feed Hi-JET HODER DUA CONTACT DV/DV Unique separate sealing structure extends life. Independent bearing and sealing sections eliminate infiltration of coolant into bearings. The seal replacement system allows maintenance and thus helps reduce costs. NEW AY CHUCK Type Not IG-PUS (DUA CONTACT) specification 1 S øc2 øc1 Coolant Feed AY PERFECT SEA (Optional) DV Model Clamping diameter øc1 øc2 S Collet Model Max. (min -1 ) Merit Set DV40-ONS13N NC13 10,000 MES ONS16N NC16 8, MES-50 -ONS20N NC20 8, DV50-ONS13N NC ONS16N NC16 8,000 MES ONS20N NC Max. coolant pressure is 2MPa. 2. Wrench, nut (PS), collet and Adjusting Screw are sold separately. Order together with a Perfect Seal of appropriate size. 3. For 1, refer to the aby Perfect Seal on G A Stop lock is required when mounting on machines. Please order separately. For Stop locks, G31 For ocating Pins, G31 Using neat oil coolant carries a risk of fire due to excessive heat generation or ignition of the holder. Optional Accessories Collet AY PERFECT SEA Adjusting Screw G4 G24 G10 Maintenance parts for seal Merit Set Merit Plate If excessive coolant leak occurs while using the Hi-JET holder due to wear of the seal, purchase the seal replacement part Merit Set. The model name is indicated in the dimension table for each Hi-JET Holder type. <Merit Set contents> Merit Ring Merit Plate O-rings for Merit Case, 2 pcs each Merit Ring 1. Merit Set replacement at IG is also available. Please feel free to contact us. 20

22 DUA CONTACT DV/DV Coolant Feed Hi-JET HODER SIDE OCK TYPE For cylindrical shank oil hole drills. Not IG-PUS (DUA CONTACT) specification øc2 øc1 Other Tools Coolant Feed DV Model øc1 øc2 S Max. (min -1 ) Merit Set DV40-OS16N OS20N ,000 MES OS25N OS32N ,000 MES DV50-OS16N OS20N ,000 MES OS25N OS32N ,000 MES-65 -OS40N OS50N ,000 MES Max. coolant pressure is 2MPa. 2. A Stop lock is required when mounting on machines. Please order separately. Using neat oil coolant carries a risk of fire due to excessive heat generation or ignition of the holder. S For Stop locks, G31 For ocating Pins, G31 For Side ock type S Sleeve H Model 1 H Model 1 H 1 OS OS OS DUA CONTACT DV/DV OTHER TOOS IG-PUS SPINDE FANGE FACE CEANER Cleans the spindle flange face of IG-PUS machines. Removes oil and chips on the spindle flange face. IG-PUS machine spindle Air blow Air Air blow Model 21 SDV40-ASC-40T SDV50-ASC-60T When the Flange Face Cleaner is mounted on the IG-PUS machine tool spindle, a 1mm gap exists between the flanges of the spindle and the cleaner.