PRODUCT NEWS PFC/MPF NEW PRODUCT. No. 303 DIJET INDUSTRIAL CO., LTD. Ø 50, Ø 63, Ø 80: 6 Items. Ø 30, Ø33, Ø 40: 3 Items. Face Mill type.
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- Buck Simon
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1 PRODUCT NEWS No. 303 NEW PRODUCT Face Mill type PFC/MPF Ø, Ø 63, Ø 80: 6 Items Heads type Ø 30, Ø33, Ø 40: 3 Items Up & Down From semi-finishing to super finishing on slide seat surface. High speed up and down cutting motion can improve the efficiency and accuracy. DIJET INDUSTRIAL CO., LTD.
2 PFC/MPF Features 1 High speed and high accuracy finishing can be achieved. Surface roughness and deflection: 0.01mm or less (feed & pick direction). High speed and high accuracy finishing can be achieved. OLD Current method: by end mill NEW Improved method: by up and down cutting motion Feed Long machining time Deflection and waviness problem are easy to occur. U p & D o w n Short machining time Excellent surface roughness and deflection & waviness are perfect. Excellent verticalness and surface roughness 2 Possible to use with very long arbor ( DSA with through coolant ). 51 different arbors are available. Maximum extension length up to 400mm. 3 Easy to adjust the O.D. run out. Easy to adjust the O.D. run out. Tighten the set bolt firmly. Set bolt Radial adjustable screw Loosen the all radial adjustable screws for cartridge. Tighten the set bolt after cartridge pushes to do the space on axial pocket side. Tighten the set bolt firmly. Set the cutter body to arbor. STEP2 On the machine Measure the O.D. run out on the machine, and it is based on the highest insert. Next, to adjust the lower inserts to become same height to the highest insert by tightening the radial adjustable screw. Do the adjustment while set bolt was tightened firmly. Never loosen it. O.D. run out must suppress to be 0.01mm or less. Target 0.005mm STEP1 4 CBN insert and JC8003 value-coated insert are available. JBN330: CBN is the best grade for high speed & accuracy finishing and longer tool life. JC8003: DV coating is adopted for high wear-resistance from semi-finishing to finishing. 5 Consolidating of parts. Easy setting by using same wrench for insert 's clamp screw and radial adjustable screw. Moreover, the same parts are used from small diameter to large diameter. 1
3 Body / Facemill type a D b d L f b r Surface roughness P f= Pick feed Cusp height m = (P f) 2 0 8R h = Cusp height ødc Tool dia. R R Dc (Tool dia) 2 It is efficient to use large diameter cutter to increase the pick feed. But large diameter cutter may cause interference problem in case of complex work, so to be considered. d 1 D C Stock No. of inserts D C L f D b d d 1 a b r PFC-40R- PFC-4063R- PFC-63R- PFC-63R-2 PFC-4080R-2 PFC-8080R Standard stock items Note: All cutters are supplied without inserts. Body / Modular head type Through coolant hole MD D C Db W Lf No. of Stock inserts D C L f D b MD W MPF-30-M16 MPF-33-M16 MPF-3040-M M16 M16 M16 26 Standard stock items Note: 1. All cutters are supplied without inserts. 2. Please see page 6 for recommended tightening torque. 3. Recommend to use straight shank type of full carbide shank arbor. (Please see page 6) 2
4 PFC/MPF Insert 55 DPGT0903-W3 JBN330 R R DPGT0903-W3 JC8003 R R Coated DPGT0903-W3 Tolerance G VALUE coating JC8003 Semi-finishing to finishing CBN insert JBN330 Super finishing Standard stock items Parts Clamp screw Wrench Set bolt for arbor only for ød bore 2mm cutter DSW-30H A-10SD M Cartridge Radial adjustable screw for cartridge Set bolt for cartridge Wrench for cartridge SDGPR09CA-PFC RSW-008 HCS5-10 LW-040 3
5 Arbor (Coolant through the tool) For high productivity Coolant through the tool MD D 2 D 1 r 1 r 2 38 BT shank Stock D 1 MD r 2 r 1 D 2 Applicable bolts Applicable cutters DSA----BTH 1 DSA--1--BTH DSA----BTH M M PFC-40R- DSA--2--BTH DSA---63-BTH 1 DSA BTH DSA---63-BTH DSA BTH M M PFC-4063R- PFC-63R- DSA BTH DSA BTH DSA BTH DSA BTH DSA BTH 31.5 M M16235 PFC-4080R PFC-8080R DSA BTH Standard stock items Attention for use: BTH type is for coolant through the tool from INDIVIDUAL POCKETS. 4
6 PFC/MPF Arbor (Coolant through the tool) For high productivity Center through coolant hole MD D 1 D 2 r 1 r 2 38 BT shank Stock D 1 MD r 2 r 1 D 2 Applicable bolts Applicable cutters DSA----BT DSA----BT 1 DSA--1--BT M PFC-40R- DSA----BT 2 DSA--2--BT DSA---63-BT DSB-1025 DSA---63-BT 1 DSA BT DSA---63-BT M PFC-4063R- PFC-63R- DSA BT DSA BT DSA BT DSA BT 1 DSA BT DSA BT 2 M DSB-1230 PFC-63R-2 DSA BT DSA BT DSA BT 5 DSA BT DSA BT DSA BT 2 M M DSB-15 PFC-4080R-2 PFC-8080R-2 DSA BT DSA BT DSA BT 0 DSA BT DSA BT DSA BT DSA BT 31.5 M DSB-1635 PFC-4080R PFC-8080R DSA BT Exclusive distributor stock Attention for use BT type (without H type) has only center through coolant hole. (See page 4 for BTH type.) 5
7 MSN TYPE MSN Carbide shank holder (Through coolant hole) For high productivity Through coolant hole D 1 D S r 1 L End mill shank type Stock D S r 1 L D 1 MD MSN-M16-55-S32C 55 1 MSN-M S32C MSN-M S32C MSN-M S32C Standard stock items Note: Recommend to use straight shank type arbor for modular head MPF-3040-M M16 MSN TYPE MSN Carbide shank holder (Through coolant hole) For high productivity Through coolant hole D S L Straight arbor type Stock D S L MD MSN-M16-15S-S32C MSN-M16-21S-S32C MSN-M16-28S-S32C MSN-M16-35S-S32C M16 Standard stock items Attention to mounting head Clean the contact surface of head and carbide holder, and also confirm there is no gap between head and holder after tightening. Recommended tightening torque for modular head Thread Tightening Torque Wrench size (mm) M16 90Nm 26 6
8 PFC/MPF Cutting data Extension length: 400mm Part name Stamping die Work Material FC2 Hardness Before machining After machining Tool Tool No. Grade PFC-63R- DPGT0903-W3 JBN330 n,vc 6,000 (min -1 ), 1,188 (m/min) Result After 3 hours, inserts did not show any chipping and wear. Excellent surface quality and tool life. Surface roughness and deflection was below 0.01mm. Cutting conditions Vf a p(mm) a e(mm) Coolant Machine 6,000 (mm/min) 0.05 (mm) 0. (mm) DRY MC Recommended cutting conditions Materials Grades Vc (m/min) f z (mm/t) a p (mm) Cast iron 1-2HB FC 2 JBN330 JC8003 1, (8002,000) 400 (3000) 0.1 (0.0.15) 0.1 (0.0.15) Nodular cast iron 10-HB FCD 0 JBN330 JC8003 1,000 (01,0) 300 (400) 0.1 (0.0.15) 0.1 (0.0.15) Carbon & Alloy steel SCSCM440 JC8003 (300) 0.1 (0.0.15) Attention for use 1. Arbor must use a larger diameter as much as possible. In case of using MPF-3040-M16, recommend to use straight shank type of full carbide shank arbor. 2. In case of chatter is occurring and surface quality is not satisfied due to machine and work rigidity, recommend to reduce the spindle speed or feed rate. 3. In case of using as face mill, recommend to reduce feed per tooth up to 0.05mm.
9 Back and Forth Cutter PFC/MPF From semi-finishing to super finishing on slide seat surface. 8
10 DIJET INDUSTRIAL CO., LTD. Headquarters: , Kami-Higashi, Hirano-ku, Osaka , Japan Phone: Fax: Overseas Divisions: DIJET INDUSTRIAL CO., LTD. (Europe) Unit 2 Mundells Court, Welwyn Garden City, Herts AL 1EN, England Phone Fax DIJET EUROPEAN TECHNICAL SERVICE (Italy) Via Sega 2618/B 310 San Giorgio in Bosco (PD) Italy Phone Fax DIJET INDUSTRIAL CO., LTD. (Bangkok Representative Office) 699 Srinakarindr Road, Modernform Tower 15th Floor, Kweang Suanluang Khet Suanluang, Bangkok 102, Thailand Phone , 8259 Fax DIJET INDUSTRIAL CO., LTD. (Shanghai Representative Office) Room No. Tomson Commercial Building., 10 Dongfang Rd., Shanghai 1, China Phone Fax DIJET INDUSTRIAL CO., LTD. (Guandong Representative Office) Rm. 1J2F, A Building, Lotus Plaza, Xianxidadao Road, Changan Town, Dongguan City, Guangdong Provence, 5238 P. R., CHINA Phone , 02 Fax DIJET INDUSTRIAL CO., LTD. (Mumbai Representative Office) A-3/4, Happy Valley Homes, G.B. Road, Near Ti-ku-ji-ni Wadi, Chitalsar Manpada, Thane (West) Mumbai 400, India Phone Fax DIJET Incorporated (U.S.A.) 4580 Helm Street, Plymouth, MI 4810 U.S.A. Phone Fax Web Sites WARNING: Grinding produces hazardous dust. To advoid adverse health, adequate ventilation and read Material Sefety Data Sheet First. Cutting tools may fragment in use. Wear eye protection in the vicinity of their operation. Your local stockist is: Specification may be changed without notice printed 12/8
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METRIC THREAD MILLS SINGLE PROFILE (SPTM) - SOLID CARBIDE. Scientific Cutting Tools, Inc. Q A C OAL 60º THREAD MILLS METRIC
METRIC SINGLE PROFILE (SPTM) - SOLID CARBIDE METRIC Q A B 60º C S With just 19 varieties of Thread Mills, fine and coarse threads ranging from M1.2 to M30+ can be milled SPECIALTY PORT - CAVITY INDEXABLE
TP2P. Tangen-Pro. Tangential Shoulder Milling Tool
Tangen-Pro TP2P Tangential Shoulder Milling Tool This milling tool series with its tangential clamping system increases stable machining and productivity, while improving perpendicularity Superior Clamping
Finish-Milling cutters with easy set up and accurate adjustment
Diameters: 2.00-8.00 Depth of Cut Max:.040 Max;.020 Recommended Cutter Series: DJ1H Insert Series: SNE_12 Materials: Iron, Steel, Hardened Steel Long Medium CBN Short Long Medium Finish-Milling cutters
MEC Series. Low cutting force, reduced chattering and high efficiency machining. High efficiency end mills and face mills
High efficiency end mills and face mills MEC eries MEC eries ow cutting force, reduced chattering and high efficiency machining arge lineup for various applications New PD5 grade for machining aluminum
SNAP. For more case studies, testimonials, and videos. We are also available on:
www.heuletool.com For more case studies, testimonials, and videos We provide online tool selectors for the COF,, DEF and BSF product groups. Simply enter your application information and the correct tool
MILLING OF T-SLOTS. Excellent removal of chips, flushed by through coolant supply. In the UNITED STATES call us toll free HORN
MILLIN OF T-SLOTS Excellent removal of chips, flushed by through coolant supply. 1 MILLIN OF T-SLOTS MILLIN SHANK MU311.669 Material of shank: Carbide - iving a good vibration resistance for use with Insert
Multi-Drill Type SMD. Sumitomo Multi-Drills with Replaceable and Regrindable Heads. Programme Expansion:
TOOLING NEWS E-99 P M K N S H Sumitomo Multi-Drills with Replaceable and Regrindable Heads Multi-Drill Type SMD Prograe Expansion: Large Hole MTL Type - High Drilling Accuracy Drill Diameter up to Ø 4,5
Indexable Engraving 45 / 60 A Revolutionary New Concept Engraving Tools with Indexable Carbide Inserts THE ACCURATE & ADVANTAGED SOLUTION www.jic-tools.com.tw 2011-06 1 indexable engraving Tool Our innovative
Typical Parts Made with These Processes
Turning Typical Parts Made with These Processes Machine Components Engine Blocks and Heads Parts with Complex Shapes Parts with Close Tolerances Externally and Internally Threaded Parts Products and Parts
High Efficiency Finishing Special Shape Tool Series. GF3L type. GALLEA series. New Product News No.1802E
High Efficiency Special Shape Tool Series GLLE series GF3L type New Product News No.12E 18-1 GLLE series 6th, GF3L type Lens tool for semi-finishing to finishing machining on gentle curved surfaces and
The Carbide Integral Type Arbor for High Efficient Machining. Red Screw Arbor BT-RSG, A-RSG. Red Screw Arbor. New Product News No.
The Carbide Integral Type Arbor for High Efficient Machining. Red crew Arbor BT-RG, A-RG Red crew Arbor New Product News No.2E-3 2019-4 Displaying the highest cutting performance of any Modular Mill! Features
Technical T-A & GEN2 T-A GEN3SYS APX. Revolution & Core Drill. ASC 320 Solid Carbide. AccuPort 432. Page CONTENTS. Set-up Instructions 256
Technical ASC 0 Solid Carbide CONTENTS Page Set-up Instructions 6 AccuPort 4 Recommended Speeds & Feeds 60 Guaranteed Application Request Form 99 +44 (0)84 400 900 +44 (0)84 400 0 enquiries@alliedmaxcut.com
HIGH SPEED BORING BARS. THE ACCURATE & ADVANTAGED SOLUTION High Efficiency/Easy Adjustment. Cat.No.9
Featuring Improved Cycle Time Roughness Position Accuracy True Roundness HIGH SPEED BORING BARS High Efficiency/Easy Adjustment THE ACCURATE & ADVANTAGED SOUTION www.jic-tools.com.tw Cat.No.9 Global Marketing
DRX type New technology : twisted coolant hole
MagicDrill Change!! Drilling is changed! DRX type New technology : twisted coolant hole Improved chip evacuation performance New concept : chipbreaker Covers a variety of workpiece materials MEGCOT New
New. Products2013.
T u n g a l o y www.tungaloy.com Company Overview Providing Complete Tooling Solutions for the Metal Removal and Industrial Product Sectors TUNGALOY is one of the world s leading manufacturers of carbide
Cost reduction Cost reduction Cost reduction
Cost reduction Quality, performance, value - Guaranteed! Work-Piece Cutting Speed vc(sfm) ISO Material Hardness (HB) Hardness (HRC) PC5300 PC5400 P Carbon steel C = 0.10-0.35% 80~180 10~ 459~886 328~820
Features. Excellent Repeatability >> Applications >>
Chamfer Mill 45 >> Nine9 chamfer mill is designed for chamfering and countersinking with an indexable insert. The insert is a specifically designed for use in high speed machining ; the multiple flutes
Vhu. Universal Boring Heads Vhu 2 1/8, 3 1/8, 4 7/8, 6 ¼. Vhu. Instruction Manual No.:
Instruction Manual No.: 2420304 Vhu Vhu Universal Boring Heads Vhu 2 1/8, 3 1/8, 4 7/8, 6 ¼ Producer: Moskevska 63 101 00 Praha 10 Vrsovice Czech Republic Phone: +420 246 002 249 Fax: +420 246 002 335
botek Solid drill head Type 70 A,70 B
DEEP HOLE DRILLING SYSTEMS SOLID CARBIDE TOOLS Solid drill head botek Type 70 A,70 B Deep hole drilling tools, system BTA with indexable inserts and guide pads for solid drilling Drilling range: 5,00 64,99
Features. High Positive Rake Angle. Multi-Side Grinding. High Speed, High Feed Rate. Economical
Engraving This is a revolutionary new concept of engraving tools with indexable carbide inserts. They offer you the ability to produce HIGH QUAITY ENGRAVING in most materials. The latest coated carbide
Technical Information for Power Buster
Technical Information for ower Buster Recommended cutting condition ISO Workpiece NC5330 NC335 0.0040.008 0.0040.008 0.0040.008 vg(sfm) High speed NC5330 NC335 Carbon steel 919755591 820656525 755591492
INDEXABLE BORING BAR AND INSERTS FLAT TOP, CHIP CONTROL, CBN, AND PCD
INDEXABLE BORING BAR AND S FLAT TOP, CHIP CONTROL,, AND 80 Diamond.156 IC R.156.040 80 DIAMOND FLAT TOP 80 DIAMOND CHIP CONTROL AT6+ 0.003 ACD5031 ACD5031E AT6+ 0.007 ACD5071 ACD5071E AT6+ 0.015 ACD5151
Reaming. Tool Systems
Milling Thread Milling Trapezoid thread ACME thread Knuckle thread TC 50 / TC 80 18-79 1 Face Finish Milling 80-85 2 Notch Impact Test 86-91 3 Gear Milling 92-95 4 Slot Milling 96-123 5 Contour and Radius
UN THREAD MILLS SINGLE PROFILE (SPTM) - SOLID CARBIDE. Scientific Cutting Tools, Inc. OAL 60º THREAD MILLS
UN SINGLE PROFILE (SPTM) - SOLID CARBIDE UN Q A B 60º C S Fine and coarse threads ranging from #00 to 1¼ + can be milled using the 19 varieties of these single profile thread mills. SPECIALTY PORT - CAVITY
APOLLO. Variable Helix Corner Radius End Mills. Excellent for Alloy Steel, Nickel Inconel Alloys, Stainless and Carbon Steel
Variable Helix Corner Radius End Mills Excellent for Alloy Steel, Nickel Inconel Alloys, Stainless and Carbon Steel Unequal Flute Design for Chatter Resistance Great for Roughing or Finishing High Performance
Rich line up of indexable drills for various
DrillLine Tungaloy Report No. 377-US TUNGDRILLTWISTED Rich line up of indexable drills for various machining needs ACCELERATED MACHINING DrillLine Excellent surface finish and stable chip evacuation due
HOLLFELDER CUTTING TOOLS. Main Catalog H6
HOLLFELDER CUTTING TOOLS Main Catalog H6 HOLLFELDER-GÜHRING CUTTING TOOLS Your competent partner in the area of metal chip removal. At our two company locations in Nuremberg und Zorbau (Germany) we design