Double Spindle Double Turret Multi-Tasking Turning Center DT42 DT52. Turning Precision Into Perfection

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1 Double Spindle Double Turret MultiTasking Turning Center Turning Precision Into Perfection

2 Machine Highlights Front Machining VDI 3 12Stations Up to 24 tools 7.5/11 Spindle Power D 55 Through Hole C Back Machining B VDI 25 8Stations SubTurret 3.7/5.5 Spindle Power 48 Through Hole A Capabilities This multitasking turning center is an advanced machine designed for precision complex parts processed in one setup. Power & Versatility It has Double Spindles and Turrets with back machining provided by an 8station subturret and subspindle with a total tool capacity of up to 32 tools. This solution is a powerful combination of power, precision and versatility. 1 /

3 F G H E Key Features A B C D E F Boxways on all axes are oversized and precision ground to a near mirror finish for smooth, fast precision movements providing dynamic rigidity and heavyduty cutting ability The subturret for back machining can reduce cycle times significantly with superimposed cutting to complete parts in one setup. Driven tools at all 8 stations are possible Heavyduty precision spindle design for enhanced thermal stability & power The main turret has 12 stations and with multitool holders up to 24 tools can be equipped. Driven tools at all 12 stations are possible Meehanite cast material is used and stress relieved to provide the best possible rigidity and vibration dampening base for machining parts with excellent surface finishes F Yaxis travel +/ 35 is supported by two slides, distributing the machining force evenly to ensure accuracy and rigidity G G 45 degree wedge design for fast chip flow and removal from the machining area for a thermally stable work platform H H Zaxis is equipped with precision highrigidity 32 ball screws and all other axes use 28 ball screws to ensure fast feed rates and extended longterm durability for trouble free machining 2

4 Turrets 3 /

5 Sauter VDI 312 Stations Main Turret The main turret has 12 stations but with multitool holders up to 24 tools are possible. Fanuc Alpha 2 motors provide driven tools up to 6 rpm with high power and speed. Bidirectional turret indexing allows the shortest path to the next tool for faster cycle times. A bar high pressure coolant system provides fast chip removal and longer tool life. VDI 3 Fanuc Alpha 2 MotorHigh torque, resolution & precision Driven tools: 2.2/3.75 & 23.5 N.m Optional 5/1 bar High Pressure Coolant Systems Sauter VDI 258 Stations Subturret The subturret for back machining can help reduce idle time. Cycle times can also be significantly reduced with superimposed cutting utilizing the subspindle and subturret. Optional Sub Turret types: Power Turret, Servo Turret and Hydraulic Turret VDI 25 Yaxis travel +/ 35 Supported by two slides, distributing the machining force evenly to ensure accuracy and rigidity. Fanuc Alpha 8 MotorHigh torque, resolution & precision Driven tool power: 2.2 & 22 N.m Turrets designed for faster indexing time and outstanding thermal stability 4

6 Workpiece Applications Industry Material Size Cycle time Operations Aerospace Aluminum x sec Turning, Milling, Engraving, Back machining Industry Material Size Cycle time Operations Machinery SUS x sec Turning and Wrap Contour Milling Industry Material Size Cycle time Operations Mechanical Parts S45C 11 x 31 3 sec Turning, Milling, Back machining Industry Material Size Cycle time Operations Automotive Aluminum x sec Turning, Milling, Back machining 5 /

7 Machining Applications Spindle 1, Turret 1 ID Turning Cutoff & Transfer to Spindle 2 Superimposed Machining Turret 1 Back Machining Spindle 1 & 2 Milling Turret 1 OD Turning & Subturret Back Machining 6

8 Precision Spindles Extremely rigid main and subspindles with purpose built roller bearings on the front and rear to concentrate power directly to the cutting surface and resist axial and radial forces Higher speeds and heavycuts are possible with this bearing arrangement Simultaneous independent machining of the front and back of the workpiece and Caxis with resolution of.1 degrees allows for complex contouring of parts Torque N.m 1 /52 FANUC Spindle Output 12 /52 FANUC Spindle min, S3 25% min, S3 25% Torque N.m 6 /52 FANUC Subspindle Output 6 /52 FANUC Subspindle min, S3 25% min, S3 25% 8 Torque N.m 35 /52 FANUC Tool Spindle Output 6 /52 FANUC Tool Spindle Torque N.m 25 /52 FANUC Subtool Spindle min, S3 6% min, S3 6% INT. 7 /

9 Machine Dimensions Unit: Tool Interference Diagrams Machining Zone Tool Interference Ø Unit: E COLLET Ø125 Ø Ø44 Ø575 Ø5 1 5 Zaxis stroke Ø Ø13 Ø Ø Ø Ø15 Ø45 Ø13 8

10 Tooling System VDI 3.12 Tooling System Unit: O.D Tool Holder Quadruple O.D Tool Holder Turning Tool (12x12) (x) Axial Live Tool Face Tool Holder Face Tool Holder Wedge Tool Shank Block Face Tool (x) Radial Live Tool(L) Radial Live Tool(R) VDI 3 12Station Live Turret I.D Tool Holder Double Hole Rear Set I.D Tool HolderDouble Hole ER25 Collet Holder ER25 Nut Drill Sleeve (Ø8) (Ø1) (Ø12) (Ø16) (Ø) Radial Live ToolRear Set(L) Two Spindle Radial Live Tool Radial Live ToolRear Set(R) Triple Hole I.D Tool Holder(L) Quadruple Hole I.D Tool Holder(L) ER Collet Holder Two Spindle Axial Live Tool ER Nut Cut Off Tool Holder Cut Off Tool Plate Angular Live Tool Bar Stopper VDI 25.8 Tooling System O.D Tool Holder B32516 Turning Tool (16x16) VDI 25 8Station Live Turret Face Tool Holder C32516 Face Tool (16x16) Axial Live Tool I.D Tool Holder E22525 Drill Sleeve (Ø8) (Ø1) (Ø12) (Ø16) (Ø) Radial Live ToolRear Set(R) ER25 Nut ER25 Collet Holder (2~13) 9 /

11 Specifications Item Unit Swing Over Saddle Chuck Type Max. Bar Turning Length Max. Turning Length Max. Turning Max. Turning Bar Diameter X1 / X2 Axis Travel Z1 / Z2 Axis Travel Y1 Axis Travel X1 / X2 Axis Rapid Traverse /min Z1 / Z2 Axis Rapid Traverse /min Y1 Axis Rapid Traverse /min Spindle Nose type Hole Through Spindle Speed rpm Spindle Motor Type type Spindle Motor (Cont./3min Torque) No.of Tool Stations set O.D. Tool Size I.D. of Boring Bar Holder Turret Indexing sec Tool Spindle Speed rpm Tool Spindle Motor Type type Tool Spindle Motor (Cont./3mins) Tool Spindle Torque (Cont./3mins) Drill Capacity Endmill Capacity Tap Capacity No.of Tool Stations set O.D. Tool Size I.D. of Boring Bar Holder Turret Indexing sec Tool Spindle Speed rpm Tool Spindle Motor Type type Tool Spindle Motor (Cont./3mins) Tool Spindle Torque (Cont./3mins) Drill Capacity Endmill Capacity Tap Capacity X1 / X2 Servo Motor Z1 / Z2 Servo Motor Y1 / Y2 Servo Motor Turret Servo Motor Coolant Pump High Pressure Cutting Fluid Pump Hydraulic Pump Parts Conveyor Motor Chip Conveyor Motor Lubrication Pump Oil Mist Collector Hydraulic Capacity Liter Lubrication Tank Capacity Liter Coolant Tank Capacity Liter Machine Dimension (WxDxH) Machine Weight kg Capacity Travel Spindle Turret SubTurret Motor Power Tank Capacity Main Spindle 26 DIN173E Ø (X1) 45 (Z1) ±35 18 (X1) 24 (Z1) 18 A β8 / 1i 7.5 / α2 / 1i 2.2 / / 23.5 Ø13 Ø13 M x195x18 5 Main Spindle 26 DIN177E Ø5 175 (X1) 45 (Z1) ±35 18 (X1) 24 (Z1) 18 A β8 / 1i 7.5 / α2 / 1i 2.2 / / 23.5 Ø13 Ø13 M x195x18 51 / Sub spindle DIN171E Ø32 24 (X2) 5 (Z2) 18 (X2) 24 (Z2) A β3 / 1i 3.7 / α8 / 6i Ø13 Ø13 M Standard Accessories: Fanuc Controller Collet Chuck Workpiece Ejector 12Station Power Turret 8Station Sub Turret Auto Lubrication System Coolant System SubSpindle Inner Coolant & Air Blow Coolant Level Sensor Auto Power ShutOff Signal Tower Parts Catcher Parts Conveyor Air Blow for SP1 / SP2 High Pressure Coolant System ( Bar) Optional Accessories: Live Tool Holder Static Tool Holder 6" Power Chuck for SP1 5" Power Chuck for SP2 High Pressure Coolant System (5 Bar/1 Bar) Chip Conveyor Oil Mist Collector Bar Feeder Transformer Regulator Mitsubishi Controller We reserve the right to modify the above specifications without notice. 1

12 Aerospace Automotive Electronics Hydraulics Medical Pneumatics MING YANG MACHINERY CO., LTD. TEL: FAX: Visual Design / Tel /16

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