UPDATED. PCD & CBN Tangential Milling. Features:
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- Ethelbert McKenzie
- 6 years ago
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1 Diameters Metric: 5.0 mm 50 mm Inch: Bodies Cylindrical Shell Type Integral on request UPDATED PCD & CBN Tangential Milling TEDIFEED is the newest line of mill with tangential inserts available with PCD and CBN inserts, single, double and full cutting edges. TEDIFEED is designed for machining operations from heavy roughing to superfinishing. Available with all holders, with cylindrical shank, monoblock or shell type configurations. A wide range of diameters, lengths and number of cutting edges guarantee the best results in every applications. Features: Suitable for high feed machining Low cutting forces Insert available with single tip, double tip and full edge High number of cutting edges for high productivity PAGE OF 5
2 DESIGNATION SYSTEM FOR CUTTER BODIES TRG PRODUCT LINE TEDIFEED D I LENGTH MILLIMETRS INCHES NUMBER OF CUTTING EDGES.. TRG HA 6 D HOLDER HA HSK DIN 6989 IC ISO A/B DIN 6987 BC BT A/B MAS 40 CC CAT HOLDER SC CYLINDRICAL SHANK SM SHELL TYPE HOLDER DIMENSION DIMENSION CODE 0 5mm 5 40mm 40 50mm 50 6mm 6 00mm 0 PILOT BORE 6mm mm 7mm mm 40mm 60mm NOMINAL DIAMETER... WIPER S NUMBER.. Order examples: For placing an order of a cutter body shell type ø5 with Z=8 milling + wiper, please indicate the code: TRGSM40D5-8-0 or the ITEM: 7687 The following codes are referred only to the cutter body not assembled with inserts. PAGE OF 5
3 SHELL TYPE Drive notch measure (A, B) according to ISO PRODUCT CODE d HOLDER SHAPE D * ø nom. D Z H MATERIAL WEIGHT (kg) ITEM MM INCHES TUGSM6D mm A Steel 0,7 769 TUGSMD mm A Steel 0,9 769 TUGSMD mm B Steel, 769 TUGSM7D mm A Steel, 7694 TUGSMD mm A Aluminum + Steel, TUGSM40D mm A Aluminum + Steel, TUGSM40D mm A Aluminum + Steel,9 766 TUGSM40D mm C Aluminum + Steel 5, 7697 TUGSM40D mm C Aluminum + Steel 5, 767 TUGSM60D mm C Aluminum + Steel 8, 7698 TUGSM60D mm C Aluminum + Steel 8, 768 TUGSM60D mm C Aluminum + Steel, TUGSM60D mm C Aluminum + Steel,0 769 TRGSM6I mm A,5, Steel 0, TRGSMI mm A, Steel 0, TRGSMI mm B,5, Steel, 7808 TRGSM7I mm A,05,8 Steel, TRGSMI mm A 4 4,05 6,8 Aluminum + Steel, TRGSM40I mm A 5 5,05 0,8 Aluminum + Steel, TRGSM40I mm A 5 6,4 8+,8 Aluminum + Steel,0 - TRGSM40I mm C 6 6,05 4,8 Aluminum + Steel 4, TRGSM40I mm C 6 6,05 +,8 Aluminum + Steel 4,8 - TRGSM60I mm C 8 8,05 0,480 Aluminum + Steel 8, TRGSM60I mm C 8 8,05 8+,480 Aluminum + Steel 8,4 - TRGSM60I mm C 0 0,05 4,480 Aluminum + Steel, TRGSM60I mm C 0 0,05 +,480 Aluminum + Steel, - * Minimum diameter guaranteed with standard inserts. Refer to related table of available cutting geometry for more detail Item number refers to body only, without inserts. Without internal coolant. The weight is referred to the assembled part (cutter body with inserts). PAGE OF 5
4 CYLINDRICAL TYPE PRODUCT CODE D D * ø nom. D Z L L WEIGHT (kg) ITEM MM INCHES TUGSC5D05N0-00** ,4 76 TUGSC5D ,4 765 TUGSC5D ,5 76 TRGSC0I00N0-00**,05 4 0, TRGSC0I ,05 4 0, TRGSC0I ,5, , * Minimum diameter guaranteed with standard inserts. Refer to related table of available cutting geometry for more detail ** Without axial adjustment Item number refers to body only, without inserts. The weight is referred to the assembled part (cutter body with inserts). PAGE 4 OF 5
5 INSERTS Inserts are screw clamped in mill body to help assembling process. Several combination of insert are available to cover a wide range of material and applications. A R P PRODUCT LINE INSERT TYPE MILLING WIPER MILLING (for ø<50mm) CUTTING EDGE M SINGLE TIP B DOUBLE TIP T FULL EDGE CUTTING EDGE GRADE PCD PB * CBN CH * TRG P A 0 B R PB CUTTING MATERIAL P PCD C CBN R L ROTATION RIGHT LEFT CUTTING EDGE GEOMETRY T D R D D=D+,4 D=D+,4 D=D+, R M M B T *Alternative grades available, please contact IT.TE.DI. for choosing the best grade. PAGE 5 OF 5
6 PCD - Recommended grade for Aluminum alloys with Si < - 4% and Magnesium alloys GEOMETRY GEOMETRY GEOMETRY GEOMETRY GEOMETRY Recommended for finishing not square shoulder surfaces. Suitable for roughing too. 0. Ra 0.8 Recommended for finishing square shoulder surfaces. Suitable for roughing too. 0. Ra 0.8 Suitable for roughing or for cutting material with a high impurity content. 0.4 Ra Suitable for finishing or roughing 0.4 Ra < Suitable for finishing rough (gasket) surfaces 0.8 Ra WIPER WIPER WIPER Achievable Surface: 0, Ra 0,5 Achievable Surface: 0, Ra 0,5 Achievable Surface: 0, Ra 0,5 CBN - Recommended grade for Grey Cast Irons and non ferrous Cast Irons GEOMETRY GEOMETRY GEOMETRY Recommended for finishing not square shoulder surfaces. 0,4 Ra 0,8 Recommended for finishing square shoulder surfaces. 0,4 Ra 0, Recommended for finishing/ roughing square shoulder surfaces. 0,4 Ra 0, WIPER WIPER WIPER Achievable Surface: 0, Ra 0,5 Achievable Surface: 0, Ra 0,5 Achievable Surface: 0, Ra 0,5 PAGE 6 OF 5
7 PCD INSERTS SINGLE TIP Sample shown: right mode. TRGPA0MRPB 0 R PB 7788 TRGPA0MRPB 0 R PB 7789 TRGPA05MRPB 05 R PB 7790 TRGPA07MRPB 07 R PB 779 DOUBLE TIP Sample shown: right mode. TRGPA0BRPB 0 R PB 779 TRGPA0BRPB 0 R PB 779 TRGPA05BRPB 05 R PB 7794 TRGPA07BRPB 07 R PB 7795 FULL EDGE Sample shown: right mode. TRGPA0TRPB 0 R PB 7796 TRGPA0TRPB 0 R PB 7797 TRGPA05TRPB 05 R PB 7798 TRGPA07TRPB 07 R PB 7799 WIPER Sample shown: right mode. TRGPR0TRPB 0 R PB 7700 TRGPR0TRPB 0 R PB 770 Available in stock Available upon request PAGE 7 OF 5
8 CBN INSERTS SINGLE TIP Sample shown: right mode. TRGCA9MRCH 9 R CH 7750 TRGCA9MRCH 9 R CH 775 TRGCA05MRCH 05 R CH 775 DOUBLE TIP Sample shown: right mode. TRGCA9BRCH 9 R CH 775 TRGCA9BRCH 9 R CH 7754 TRGCA05BRCH 05 R CH 7755 WIPER Sample shown: right mode. TRGCR9TRCH 9 R CH 7756 TRGCR9TRCH 9 R CH 7757 Available in stock Available upon request PAGE 8 OF 5
9 PCD INSERTS (FOR CUTTERS Ø 50mm) SINGLE TIP Immagine di riferimento: rotazione destra TRGPP0MRPB 0 R PB TRGPP0MRPB 0 R PB TRGPP05MRPB 05 R PB TRGPP07MRPB 07 R PB DOUBLE TIP Immagine di riferimento: rotazione destra TRGPP0BRPB 0 R PB TRGPP0BRPB 0 R PB TRGPP05BRPB 05 R PB 7747 TRGPP07BRPB 07 R PB 7747 FULL EDGE Immagine di riferimento: rotazione destra TRGPP0TRPB 0 R PB 7747 TRGPP0TRPB 0 R PB TRGPP05TRPB 05 R PB TRGPP07TRPB 07 R PB Available in stock Available upon request PAGE 9 OF 5
10 CBN INSERTS (FOR CUTTERS Ø 50mm) SINGLE TIP Immagine di riferimento: rotazione destra TRGCP9MRCH 9 R CH 7754 TRGCP9MRCH 9 R CH 7754 TRGCP05MRCH 05 R CH 7754 DOUBLE TIP Immagine di riferimento: rotazione destra TRGCP9BRCH 9 R CH TRGCP9BRCH 9 R CH TRGCP05BRCH 05 R CH Available in stock Available upon request PAGE 0 OF 5
11 PCD/CBN ASSEMBLY PROCEDURE (FOR SHELL TYPE) 6 5 NB: For insert mounting procedures refer to the next page. Asseble the mill holder with the cutter referring to the drivers;. Tighten the clamping screw (5) that you find with the cutter using the right torque (see the label). Put the cover (6) on its seat 4. Tighten the cover s screws CUTTER DIAMETER THREAD TORQUE ø40 M6 Nm ø50 ø50 M0 M0 60Nm To properly use the coolant system on the shell type cutters ø50 and ø6 on TEDIMILL s holder, it s necessary to assemble on the cutter the dedicated kit composed of: n pcs. of the item 7708 (des. RSFTC0) - included in the box n pcs. of the item (des. VC0064I0405) - included in the box PAGE OF 5
12 PCD/CBN SETTING PROCEDURE (FOR INSERTS) 4 Picture A Insert the no. diff screw into its own seat and screw it down partially (- threads). 4 Picture B Connect the no. 4 wedge with its own diff screw (no. ) and screw it until the maximum gap over the cutter body is approximately mm. Picture C Put the insert no. into its own seat pushing as per the arrow in the cutter body. Clamp slightly the clamping screw no.. Picture D Act on diff screw no. and if needed on clamping screw no. (unscrew little bit) for adjusting axially the height of the insert (no. ). Picture E When you reach the axial measure you need, tighten the clamping screw at 4.5Nm (no.). Repeat the procedure for each insert. IT.TE.DI. recommends to replace the screw (n ) every two changes of the insert. PAGE OF 5
13 SPARE PARTS (SHELL TYPE MM) 4 TYPE ITEM NUMBER DESCRIPTION T5 T8 GREASE Std kit supplied with the cutter 6 5 *S=MILLING W=WIPER PRODUCT CODE 4* 5 6 TRGSM6D VX04004A RSRGR5M40 S=RSFTC009 - VC00476I0605 TRGSMD VX04004A RSRGR5M40 S=RSFTC008 - RSFTS4050M TRGSMD VX04004A RSRGR5M40 S=RSFTC008 RSFTS406M VC00476I005F TRGSM7D VX04004A RSRGR5M40 S=RSFTC008 RSFTS4080 VC00TEDI040F TRGSMD VX04004A RSRGR5M40 S=RSFTC008 RSFTS400 VC00TANG6040F TRGSM40D VX04004A RSRGR5M40 S=RSFTC008 RSFTS45 VC00TEDI0040F TRGSM40D5-8-0 VX04004A RSRGR5M40 S=RSFTC008 / W=RSFTC00 RSFTS45W VC00TEDI0040F TRGSM40D VX04004A RSRGR5M40 S=RSFTC008 RSFTS460 4xVC00476I050 TRGSM40D VX04004A RSRGR5M40 S=RSFTC008 / W=RSFTC00 RSFTS460W 4xVC00476I050 TRGSM60D VX04004A RSRGR5M40 S=RSFTC008 RSFTS400 4xVC00476I6060 TRGSM60D VX04004A RSRGR5M40 S=RSFTC008 / W=RSFTC00 RSFTS400W 4xVC00476I6060 TRGSM60D VX04004A RSRGR5M40 S=RSFTC008 RSFTS450 4xVC00476I6060 TRGSM60D50--0 VX04004A RSRGR5M40 S=RSFTC008 / W=RSFTC00 RSFTS450W 4xVC00476I6060 SPARE PARTS (CYLINDRICAL MM) 4 TYPE ITEM NUMBER DESCRIPTION T5 T8 GREASE Std kit supplied with the cutter PRODUCT CODE 4 TRGSC5D05N0-00 VX04004A - - TRGSC5D VX04004A VX04008A RSFTC0 TRGSC5D VX04004A RSRGR5M40 RSFTC009 PAGE OF 5
14 SPARE PARTS (SHELL TYPE INCHES) 4 TYPE ITEM NUMBER DESCRIPTION T5 T8 GREASE Std kit supplied with the cutter 6 5 *S=MILLING W=WIPER PRODUCT CODE 4* 5 6 TRGSM6I VX04004A RSRGR5M40 S=RSFTC009 - VC00476I0605 TRGSMI VX04004A RSRGR5M40 S=RSFTC008 - RSFTS4050M TRGSMI VX04004A RSRGR5M40 S=RSFTC008 RSFTS406M VC00476I005F TRGSM7I VX04004A RSRGR5M40 S=RSFTC008 RSFTS4080 VC00TEDI040F TRGSMI VX04004A RSRGR5M40 S=RSFTC008 RSFTS400 VC00TANG6040F TRGSM40I VX04004A RSRGR5M40 S=RSFTC008 RSFTS45 VC00TEDI0040F TRGSM40I VX04004A RSRGR5M40 S=RSFTC008 / W=RSFTC00 RSFTS45W VC00TEDI0040F TRGSM40I VX04004A RSRGR5M40 S=RSFTC008 RSFTS460 4xVC00476I050 TRGSM40I VX04004A RSRGR5M40 S=RSFTC008 / W=RSFTC00 RSFTS460W 4xVC00476I050 TRGSM60I VX04004A RSRGR5M40 S=RSFTC008 RSFTS400 4xVC00476I6060 TRGSM60I VX04004A RSRGR5M40 S=RSFTC008 / W=RSFTC00 RSFTS400W 4xVC00476I6060 TRGSM60I VX04004A RSRGR5M40 S=RSFTC008 RSFTS450 4xVC00476I6060 TRGSM60I00--0 VX04004A RSRGR5M40 S=RSFTC008 / W=RSFTC00 RSFTS450W 4xVC00476I6060 SPARE PARTS (CYLINDRICAL INCHES) 4 TYPE ITEM NUMBER DESCRIPTION T5 T8 GREASE Std kit supplied with the cutter PRODUCT CODE 4 TRGSC0I00N0-00 VX04004A - - TRGSC0I VX04004A VX04008A RSFTC0 TRGSC0I VX04004A RSRGR5M40 RSFTC009 PAGE 4 OF 5
15 RECOMMENDED CUTTING PARAMETERS The below cutting data is purely an indication and are calculated assuming optimal working conditions; they can vary depending on stability of the fixture, the machine and the workpiece. For more detailed information and for choosing the best grade, you should contact IT.TE.DI. s offices. MATERIAL GRADE Vc (sfm) fz (in/z) Aluminum casting alloys (Si <%) Aluminum casting alloys (Si >%) PCD 9, PCD 5, Aluminum forging alloys PCD 9, Copper, bronze, brass, zinc and magnesium alloys PCD 6, Non metallic materials PCD 0, Grey Cast Iron CBN,00-6, Nodular Cast Iron (ferritic) Malleable Cast Iron (ferritic) CBN,00 -, CBN,600 -, Hardened Steel CBN 500 -, FORMULA AND ABBREVIATION: ø Milling cutter - diameter [in] a p Axial depth of cut [in] a e Width of cut [in] V c Cutting speed [sfm] n RPM [min-] z Number of teeth f z Feed rate per tooth [in] V f Feed rate [in/min] CALCULATION OF: V c = n ø.6 n = (V c ø).6 V f = f z n z f z = V f (n z) PAGE 5 OF 5
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