Increases the feed rate up to. 400% using 4 inserts! Compared with competitor's cutter. The Ultra High Feed Chamfer Mill
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- Carmel Freeman
- 5 years ago
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1 The Ultra High eed Chamfer Mill CATAOG No. - ong Type Hexagon Increases the feed rate up to 00% using inserts! Compared with competitor's cutter Eccentric Design for Tapped Holes New series exclusively for chamfering metric tapped holes. TAP SIZE M8 - M0 (ull-scale) ront & Back ace Milling
2 (ull-scale) or multi-functional cutting Back ace Milling Cutting efficiency is improved by 8 times Material: 055 Amount:.00 x 5 eed Per Tooth:.00 dia. Number of teeth Cutting speed (SM) Spindle speed (RPM) eed (IPM) Competitor's Tool ø..95 (ST-C6-5B-5) ø ,66 7,00 Small dia. inserts, small diameter and new coating achieve Effect Maverick design. Ultra high feed by inserts. Compared with or inserts per cutter, a insert cutter multiplies feed rate. Effect Increased spindle speed by ultra compact diameter. A smaller tool diameter means faster spindle speeds. Effect atest coatings [ACP00/00] increases the cutting speed. Wear resistant multi-layer PVD coating increases the cutting speed!! Competitor's cutter eed rate = Spindle speed eed per tooth Number of teeth Small cutting diameter and inserts!! arge cutting diameter with only or inserts. Spindle speed Cutting speed Cutting diameter Small dia. smallest.97 square insert is used. smallest.97 square insert with cutting edges. smallest.97 High speed back chamfering!! High speed back chamfering reduces hand de-burring!! ace milling is even possible with this chamfering cutter. (Possible only with 5 degree chamfering type with.9 square insert) Minor cutting edge allows light face milling.
3 RONT & BACK CHAMERING Multi- Type Smallest Hexagon SERIES ADDED ST - C 0-5 B - 0 Projection ength Back Angle Maximum Cutting Dia. Minimum Cutting Dia. Shank Dia. Hmin Hmin Hmin Hmin Hmin Hmin ig. ig. ig. ST-C0-5B-0-5 ST-C6-5B-5-0 ST6-C50-5B-50 ST0-C9-5B-60 ST0-C-5B ST-C-5B ace Milling ig Hmin Hmin Wrench and screws are included. s must be ordered separately (0/pkg).. In case of chamfering, chatter may occur due to increasing cutting force when plunge cutting. Please try a different model with less inserts Indicates ong Type CM0 CM0 Number of Teeth or cutting conditions, refer to Table A on page 5.
4 RONT & BACK CHAMERING Single Type SERIES ADDED ST0 - C B - 6 Smallest Hexagon Hmin Hmin ST0-C0608-5B-6 ST0-C009-5B-0 ST0-C06-5B-0-5 ST6-C-5B Hmin Hmin...9. Hmin Hmin ig. ig. ig. ig Projection ength Back Angle Maximum Cutting Dia. Minimum Cutting Dia. Shank Dia Hmin Hmin Indicates ong Type CM0. Wrench and screw are included. s must be ordered separately (0/pkg). or cutting conditions, refer to Table A on page 5. Offset CM0 RONT CHAMERING Smallest Hexagon SERIES ADDED ST0 - C Projection ength Angle Maximum Cutting Dia. Minimum Cutting Dia. Shank Dia. Hmin Hmin Hmin Hmin ST0-C ST0-C ST6-C ST6-C0-0-0 ST6-C ig. ig. ig. ig. ig Wrench and screw are included. s must be ordered separately (0/pkg).. Centering is not possible. Hmin øc CM0 CM0 CM0 CM0 Indicates ong Type or cutting conditions, refer to Table A on page 5.
5 BOT HOE & TAP HOE CHAMERING Bolt Hole & Tap Hole Type Tap Size: M8 - M0 Smallest Hexagon ig. ST0-CM08-5B-9-5 ST-CM0-5B-5-5 ST-CM-5B-9-5 ST6-CM-5B- -6 ST6-CM6-5B-7-69 ST0-CM8-5B- -78 ST0-CM0-5B-6-86 ig Hmin Hmin Hmin Hmin Wrench and screw are included. s must be ordered separately (0/pkg).. or (ong Type), standard insert is recommended rather than "SE" (Sharp Edge) insert to avoid chatter. ig ST0 - C M08-5 B - 9 Projection ength Back Angle Tap Size Shank Dia Hmin Hmin Offset CM0 Indicates ong Type or ong Type cutting conditions, refer to Table B on page 5. or Standard Model cutting conditions, refer to Table A on page 5. Tap Hole Z HT ødt Bolt Hole Z HB ødb Body CM08 CM0 CM CM CM6 CM8 CM0 Tap Hole Bolt Hole ødt HT ødb HB.68 (M8).5 (M0).06 (M).7 (M).55 (M6).60 (M8).689 (M0) (M6).5 (M8). (M0) -.55 (M).60 (M).709 (M6) Z Standard ong
6 INDEXABE INSERTS Sold Separately CM 0 0 ACP00 Grade r Nose Radius Effective Cutting ength ig. ig. ig. r r Classifications ACP00/ACP00 or all steel & stainless steel materials. Multi-layer PVD coating on carbide base with nanoscale TiAIN & AICrN. Excellent performance and wear resistance. DS0 or aluminum & non-ferrous materials. DC coating on carbide base with very smooth surface for a low coefficient of friction. Excellent performance against built-up edge. Newly Introduced SE (Sharp Edge) Type!! Sharp edge prevents burrs. Recommended for stainless steel & mild steel. ig. I.C. CM00 CM050 CM050SE CM0C CM0CSE s are available in packages of 0 pcs. Please specify model number and grade. (ie: CM050-ACP00). 0 screws and wrench are included in Clamping Screw Set.. It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained. r SE in the model number means Sharp Edge Type. Grade Clamping Anti-seize ACP00 ACP00 DS0 Screw Set ubricant SSS-T6 STS-T6 SS-T5 BN-5 CUTTING CONDITIONS Table A (Standard Models) Material Carbon Steel Pre-hardened Steel HRC0 Stainless Steel Cast Iron Aluminum/Unalloyed Steel Grade ACP00 ACP00 DS0, ACP00 Cutting Speed (SM) 0 -, ,55 0 -, eed (IPT) ace Milling Coolant Dry Wet Dry/Wet Dry Dry/Wet. The table is just a reference to determine cutting conditions. It should be adjusted according to the condition of the machine tool and workpiece.. Wet cutting is recommended to obtain a good surface finish.. In case built-up edge occurs cutting aluminum and stainless steel, use soluble oil. Table B (Bolt Hole & Tap Hole ong Type) Material Carbon Steel Cast Iron Aluminum/Unalloyed Steel Grade ACP00 ACP00 Cutting Speed (SM) eed (IPT) The table is just a reference to determine cutting conditions. It should be adjusted according to the condition of the machine tool and workpiece.. or stainless and pre-hardened steels, Standard Model, not ong Type, is recommended. Coolant Wet Dry Wet 5
7 APPICATION EXAMPES ront & Back for Stainless Material: 0 Stainless Chamfer:.8 x eed Per Tooth:.00 Dia. Number of Teeth Cutting Speed (SM) Spindle Speed (RPM) eed (IPM) Result Competitor's Cutter with TiAIN coated carbide insert ø.8 6, (ST0-C-5B-50) ø.0 59,050. better cutting efficiency for Aluminum Material: A80 Chamfer:.00 x eed Per Tooth:.00 Dia. Number of Teeth Cutting Speed (SM) Spindle Speed (RPM) eed (IPM) Result Competitor's Cutter with non-coated carbide insert ø , (ST-C6-5B-5) ø.7,980 5, better cutting efficiency ront & Back for M8 Tap Hole Material: Cast Iron Hole Dia.:.60 Dia.:. Cutting Speed (SM) Spindle Speed (RPM) eed (IPR) eed (IPM) Result Competitor's Cutter with non-coated carbide insert (ST0-CM08-5B-9) 99 95,0 5, better cutting efficiency 0 6
8 Optimized One C-Cutter to cover a wide chamfering range. Hole Dia.: ø.97 - ø.97 Reduced number of tool holders and machining time. The wide chamfering range saves on the number of tool holders required and thus tool changing time. Effective use of magizine pots and shorter machining times are achievable. Exclusive double-screw indexable inserts! ong parallelogram-shaped inserts can achieve the ideal cutting performance for chamfering. With a double-screw design, strong and reliable clamping is achieved. Wide Range RONT CHAMERING KAB Shank A ADAPTER SIZE D D E C-Cutter Type C055 C00 C060 C5000 Adapter Size KAB KAB KAB5 KAB6 D D A No. of s Weight (bs.) Wrench and screws are included. s must be ordered separately. s CW06A CW909A CW909A CW5A Type C055 C00 C060 C5000 E C* x.8 x.57 x.57 x. C* is maximum chamfer width.. s ordered individually.. All insert types available with ZX coating. Add ZX after model number when ordering.. Replacement insert screws available (0 screws and wrench included per package). 5. The table is just a reference to determine cutting conditions. It should be adjusted according to the condition of the machine tool and workpiece. Screw Cast Iron Cutting Speed (SM) Steel Aluminum eed (IPR) or C-Cutter KAB Shanks, please refer to Kaiser catalog No. 07A R 6 argo Ave., Elk Grove Village, I We are moving to a larger facility. Please use address below as of / Huntington Blvd., Hoffman Estates, I 6069 Tel: ax: web: bigkaiser@bigkaiser.com CATAOG No.EXi
Vol. 1 HIGH PERFORMANCE INDEXABLE CUTTING TOOL SYSTEMS A PRODUCT OF:
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