SPINDLE SYSTEM PAT. DUAL CONTACT. US Patent No. 5,352,073. MAZAK and MAZATROL are registered trademarks of YAMAZAKI MAZAK CORPORATION.
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1 SPINDE SYSTEM PAT. DUA CONTACT US Patent No. 5,352,073 INTEGREX SERIES INTEGREX e SERIES MAZAK and MAZATRO are registered trademarks of YAMAZAKI MAZAK CORPORATION.
2 R The very first modular tooling system for turning applications A modular tooling system offers better efficiency, material selection, heat treatment and optimal tool lengths. The serious damage on tool holders caused by broken inserts can now be easily and economically replaced. Coolant through With "B" axis at 45, accessibility problems with the chuck or tailstock are overcome to minimize tool length. Basic Holder ong Cartridge Coolant nozzle Short Tilting the "B" axis 45 helps to minimize the cutting forces transmitted to the machine spindle. This force reduction increases the life of the machine spindle. 15 kinds of Cartridge Type S for various applications ocking Screw 2X Face-To-Face Clamping Very Precise ocating Pilot Orientation Pin Secure and rigid!! Type S Cartridge clamping system Using highly sophisticated and modern machine tools, Type S cartridges are made to very close tolerances required for turning accuracy and repeatability. The cartridge is located in the basic holder by means of a precision ground pilot and secured by 2 opposing radial screws with 1 taper. With a slight offset to locating sockets, high face-to-face clamping force of the two components is generated. To maintain precise locations and orientation, an additional locating pin is included for positive transfer of cutting torque. 1
3 All basic holders for turning applications are made with BIG-PUS and tighter drive key tolerances required by MAZAK. SPINDE SYSTEM PAT. DUA CONTACT US Patent No. 5,352,073 Basic Holder Coolant nozzle Cartridge Coolant nozzle Coolant through Center proximity type cartridge is also available, minimizing tailstock interference. eft hand 2 different basic holders are available and all can be assembled with either right or left hand version of cartridge. tailstock 12 kinds of Cartridge Type F for various applications Right and left hand cartridges are available Simple and positive Type F Cartridge clamping system Face Clamping Type F uses 2 clamping bolts that presses the cartridge onto the basic holder. The torque is transmitted by an interlocking drive slot. Clamp Bolts Precision Drive Keys BIG-PUS turning tool holders are designed for INTEGREX Machines. To maintain turning repeatability after tool change, the drive keys are precision milled after heat treat to prevent misalignment of cutting edge and centerline of workpiece. K Range of tolerance for key way CAT.40 CAT.50 ASME Standard Tolerance K.020 BIG-PUS Turning Tool Tolerance K
4 R 1.97" BCV40Y-S50-3 BCV50Y-S S " 1.97" CN43 TN33 TN43 *DN44 12.*DN44 27 VB33 VC33 2 S50-DCNN S50-DTJNR DTJN S50-DTJNR DTJN ".20" S50-DDHNN S50-DDJNR S50-SVQBN DDJN *In case of DN44 insert, please replace the standard carbide shim with DNS1506(option). BCV40Y-F BCV50Y-F " 1.77" 1.24" 27. CN43 CN54 TN33 *DN44 27 VB33 VC33 2 F63-DCNR DCN F63-DCNR DCN F63-DTJNR DTJN " F63-DDJNR DDJN F63-SVQBR SVQB " *In case of DN44 insert, please replace the standard carbide shim with DNS1506(option). 3
5 1.3" All basic holders for turning applications are made with BIG-PUS and tighter drive key tolerances required by MAZAK. SPINDE SYSTEM PAT. DUA CONTACT US Patent No. 5,352, " 2.48" BCV40Y-S BCV50Y-S S " 2.48" 2.36" *DN44 27 VB33 VC33 47 CN54 CN64 TN54 S50-DDJNR DDJN S50-SVBR SVB S63-DCNN S63-DCNN S63-DTJNR S63-DTJN Size BCV40Y-180-BH BH1.000R-5 BCV50Y-180-BH BH1.000R BH BH1.250R-5 BCV40Y5-BH BH1.000R.75 BCV50Y5-BH BH1.000R BH BH1.250R " 1.77" 1.24" For shank Boring bar *DN44 27 F63-DDJNR DDJN BCV40Y-BS BS BS BS BS BCV50Y-BS BS BS BS BS BS
6 R max. max. (mm) BCV40-MEGA3S-2.5T T -MEGA4S-2.5T T -MEGA6S-2.5T T MEGA MICRO COET NBC3S-d 4S-d 6S-d NEW BABY COET (mm) NBC 6-d 8-d 10-d 13-d 16-d 20-d BCV40-MEGA 6N-2.5,, -5, -6 -MEGA 8N-2.5,, -5, -6 -MEGA10N-2.5,, -5, -6 -MEGA13N-2.5,, -5, -6 -MEGA16N-2.5,, -5, -6 -MEGA20N-2.5,, -5, -6 BCV50-MEGA 6N-3.5, -5, -6 -MEGA 8N-3.5, -5, -6 -MEGA10N-3.5, -5, -6, -8 -MEGA13N-3.5, -5, -6, -8 -MEGA16N-3.5, -5, -6, -8 -MEGA20N-3.5, -5, -6, -8 Coolant Nut MEGA PERFECT SEA PAT. US Patent No. 5,975,817 Drill Reamer Drill Reamer MEGA MICRO CHUCK Precision Modular Tool System KAB No. Depth SHE MI ADAPTER Bore Depth KAB No. Rough Boring KAB 307A Catalog Finish Boring For KAB system details BCV40 KA4 D 3.1 KA5 D 3.1 KA6 D 3.9 BCV50 KA4 D 3.9 D 7.8 KA5 D 3.9 D 7.8 D10.2 KA6 D 3.9 D 7.8 D10.2 D12.6 KA7 D 8.0 D10.2 Shell Mill BCV40-SM SM SM SM BCV50-SM SM SM SM SM SM BCV40-EM EM EM EM EM EM BCV50-EM EM EM EM EM EM EM
7 SPINDE SYSTEM PAT. DUA CONTACT US Patent No. 5,352,073 max. BCV40-MEGA 6E-3,, -5, -6 -MEGA 8E-3,, -5, -6 -MEGA10E-3,, -5, -6, -8 -MEGA13E-3,, -5, -6, -8 BCV50-MEGA 6E, -5, -6 -MEGA 8E, -5, -6 (mm) -MEGA10E, -5, -6, -8 -MEGA13E, -5, -6, -8 MEGA E COET Slit-through Coolant BCV40-MEGA.625DS-3.5 -MEGA.750DS-3.5 -MEGA1.000DS-3.5 -MEGA1.250DS BCV50-MEGA.625DS, -6 -MEGA.750DS, -6 -MEGA1.000DS, -6 -MEGA1.250DS, -6 -MEGA1.500DS.5 MEC 6-d 8-d 10-d 13-d Coolant Through Nozzles Ball Nose NEW BABY CHUCK Indexable Insert BCV40-SF SF SF SF SF.750 -SF1.000 BCV50-SF.500 -SF.625 -SF.750 -SF SF1.250 BCV40-FCM.625-3,, -5 -FCM.750-3,, -5 -FCM , -5, -6 -FCM , -5, -6 -FCM , -5, -6 -FCM , -5, -6 Ramping & Helical Milling Cutter BCV40-FCR , -5, FCM , -5, FCM , -5, FCM , -5, -5.5 Ball Nose 6
8 Spare parts for TURNING TOOS Double-clamping system of 'push and draw' assures the safe clamping of inserts. Clamp Piece Set Clamp piece Insert Size Set Model Clamp Piece Screw Spring TN33 SCP-1 CP1 Carbide shim Spring CN43 TN43 SCP-2 CP2 M5 20 ø8 10 Shim screw Clamp screw CN54 TN54 SCP-3 CP3 CN64 SCP-5 CP5 Carbide Shim Set A set contains one clamp piece, screw and spring. A wrench is not included. Please order separately (Model: T). Insert Clamping Screw Set Insert CN43 CN54 CN64 TN33 TN43 TN54 DN44 Set Model SCNS1204 SCNS1606 SCNS1906 STNS1604 STNS2204 STNS2706 SDNS1504 SDNS1506 Carbide Shim CNS1204 CNS1606 CNS1906 TNS1604 TNS2204 TNS2706 DNS1504 DNS1506 Screw M4 8 M5 12 M3 7 M4 8 M5 12 M4 8 Torx Size A set contains one carbide shim and screw. A wrench is not included. Please order separately (Model: DA-T10, DA-T15, DA-T20). T15 T20 T10 T15 T20 T15 Clamp Screw Set for VB33 Insert Model S3508DS Contents M3.5 screws...10 pcs. Wrench... DA-T15 1 pc. for Type S Basic Holder Type Screw Model Screw Size Wrench Model S M S M Accessory Tools 5/8-11 UNC G. Precision Test Bar BCV50-BCV40-2 RETENTION KNOB 4 CAT50 1 CAT M ød BCV SD -13.5SD BCV SD -13.5SD ød1 2".0002 ød2 SPINDE SYSTEM PAT. Shank Model ød1 ød2 1 M BCV40 PYN40C /8-11UNC BCV50 PYN50C UNC DUA CONTACT No. 48 For BIG-PUS details Catalog R 641 Fargo Avenue Elk Grove Village, I Tel: Fax: bigkaiser@bigkaiser.com CATAOG No.EXi
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