Vol. 1 HIGH PERFORMANCE INDEXABLE CUTTING TOOL SYSTEMS A PRODUCT OF:

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1 Vol. HIGH PERFORMANCE INDEXABE CUTTING TOO SYSTEMS A PRODUCT OF:

2 FIRST RATE TECHNOOGY SUPERIOR CUTTING PERFORMANCE

3 Fullcut Mill Overview...Pg. 4-5 Fullcut Mill Type FCR...Pg. 6- Fullcut Mill Type FCM...Pg. 4-4 C-Cutter...Pg. 5 C-Cutter Mini...Pg. 6- R-Cutter...Pg. 4-5 BF-Cutter...Pg. 6-7 Center Boy...Pg. 8-9

4 FUCUT MI OVERVIEW Positive high rake cutting edge for both radial and axial directions achieves smooth and quiet end milling. Strong cutting edge reduces edge chipping. OW CUTTING RESISTANCE! Other Manufacturers 4

5 An integral design with both taper and flange contact with the machine spindle provides higher precision and rigidity, thus achieving cutting conditions otherwise only available on larger machines. R SPINDE SYSTEM PAT. Higher rigidity due to larger contact diameter Improved ATC repeatability Elimination of axial movement at high speeds Below is a comparison of axial DOC between an integral type with dual contact and a straight shank type in a milling chuck. Fullcut Mill achieves.5 times higher cutting performance than the other manufacturer..5 times Machine: BBT40 (BIG-PUS ) Cutter Dia: ø0mm Work Material: 050 Carbon Steel Spindle Speed:,400 RPM Cutting Speed: 49 SFM Feed Rate:.005 IPT Ad=.0 Milling chuck + competitor cutter (ø0mm)

6 PAT. R FUCUT MI TYPE FCR OVERVIEW Ramping & Helical Milling Cutter Shoulder Milling Ramping Helical Milling Plunge Milling Unique Inserts Designed for Ramping Make Multi-Functional Cutting Possible A Variety of Interfaces Including Dual Contact Integral Models SPINDE SYSTEM DUA CONTACT BIG-PUS BCV & BBT HSK Straight Shank 6

7 FUCUT MI TYPE FCR APPICATION EXAMPES Application Examples All of the following application examples are achieved with dry cutting. Bore ø.500 with helical milling In 050 carbon steel, very smooth cutting with a feed rate of 4 IPM and excellent squareness is achieved. Fullcut Mill Model Insert Work Material Cutting Speed Feed Rate Axial DOC Hole Dia. BBT40-FCR008-0 BRG00808 (ACZ50S) 050 Carbon Steel / Air blow 49 SFM 4 IPM.079 x times ø Honeycombed pocket with ramping ow rigidity workpiece,. thickness clamped by a vise. Feed rate of 69 IPM on both sides of the workpiece is achieved. Fullcut Mill Model Insert Work Material Cutting Speed Feed Rate Axial DOC Radial DOC BBT40-FCR BRG00808 (DS0) Aluminum / Air blow,46 SFM 69 IPM.6 x times Max.787 Only. thickness Helical milling.500 (x4) Stable helical milling,.57 axial DOC on less rigid workpiece..45 Fullcut Mill Model Insert Work Material Cutting Speed Feed Rate Axial DOC Hole Dia. BBT40-FCR008-0 BRG00808 (ACZ50S) 505 Steel 50 SFM 480 IPM.57 x times ø.500 Compared to another manufacturer Axial DOC Insert life Ramping.787 Deep Example uses BBT50-BBT40 adapter. An improved result is obtained compared to another manufacturer Fullcut Mill Model Insert Work Material Cutting Speed Feed Rate Axial DOC BBT50-BBT40-50 BBT40-FCR608-0 BRG60808 (ACZ50S) 050 Carbon Steel 0 SFM 480 IPM.57 x 5 times Compared to another manufacturer No chatter even at higher resistance corner. Smooth chip evacuation eliminates re-cutting of the swarf and edge chipping of the inserts. 7

8 FUCUT MI TYPE FCR BIG-PUS BCV40, 50 TAPER ADAPTER & PUG SCREWS INSERTS PG. (Option) CV40F-PG 8

9 FUCUT MI TYPE FCR BIG-PUS BBT0 & BBT40 50 TAPER ADAPTER PG. 8 INSERTS PG. BBT0-FCR FCR FCR FCR0-85 BBT40-FCR FCR FCR FCR TAPER ADAPTER PG. 8 INSERTS PG. 9

10 FUCUT MI TYPE FCR HSK-A50, HSK-A6 & COOANT PIPE Manual Clamping Hole ap ap Metric Style (ISO 64 & DIN 6989-) Coolant Pipe (Optional) Figure Figure Catalog Number Fig. (in) ap HSK-A50-FCR FCR FCR FCR0-75 HSK-A6-FCR FCR FCR FCR mm (.60) 0mm (.787) 5mm (.984) mm (.60) 6mm (.60) 0mm (.787) 5mm (.984) mm (.60) ap = length of effective cutting edge Inserts must be ordered separately (0/pkg) Coolant Pipe must be ordered separately No. of Inserts Insert Model BRG60808 BRG00808 BRG50808 BRG0 BRG60808 BRG00808 BRG50808 BRG0 INSERTS PG. ong Nose Type Metric Style (ISO 64 & DIN 6989-) Catalog Number Fig. (in) ap HSK-A6-FCR FCR FCR FCR mm (.60) 0mm (.787) 5mm (.984) mm (.60) ap = length of effective cutting edge Inserts must be ordered separately (0/pkg) Coolant Pipe must be ordered separately No. of Inserts Insert Model BRG60808 BRG00808 BRG50808 BRG0 INSERTS PG. Coolant Pipe SW G G Mono Block Type º Swing Type Catalog Number G SW HSK40-CP HSK50-CP HSK6-CP MxP M6xP M8xP 4mm 5mm 6mm Catalog Number G Wrench (Optional) HSK40-CPM HSK50-CPM HSK6-CPM MxP M6xP M8xP CPW40 CPW50 CPW6! CAUTION! For machines capable of supplying coolant through the spindle, the Coolant Pipe should be fitted to all HSK holders to protect against accidental selection of coolant. 0

11 FUCUT MI TYPE FCR STRAIGHT SHANK ap Inch Style ap ST.750-FCR ST.000-FCR ST.50-FCR.50-5 INSERTS PG. Oversize Type ap =+mm Metric Style ST6-FCR708-0 ST0-FCR FCR08-5 ST5-FCR FCR ST-FCR0-80 -FCR0-80 ap INSERTS PG.

12 FUCUT MI TYPE FCR INDEXABE INSERTS & SPARE PARTS Indexable Inserts Cutter Dia. in mm Insert Model BRG60808 BRG00808 BRG50808 BRG008 BRG0 Model Description BRG ACZ50S Grade Nose Radius Effective Cutting ength (ap) Cutter Dia. Type FCR Effective Cutting ength (ap).5.94 Nose Radius Inserts are available in packages of 0 pcs. Please clarify the insert model and grade when ordering (ex: BRG60808ACZ50S) Insert Size 5 5S Grade ACZ50S General Steel Stainless Steel Marking Description Insert Size 5 5S ACZ0 Cast Iron Grade P M K N : ACZ0 5S: ACZ50S : DS0 DS0 Aluminum! CAUTION! Fullcut Mill uses a different insert for each cutter diameter and if an incorrect insert is used, a problem will result There is no compatibility with those of Type FCM Insert Classifications ISO Material Grade Material Coating P0 M0 K0 N0 ACZ50S ACZ0 DS0 General Steel Stainless Steel Cast Iron Aluminum TiAlN / TiCN DC Spare Parts Insert Clamping Screw Set Wrench Anti-seize ubricant 0 screws & wrench A tube contains 5g Cutter Dia. in mm Insert Model BRG60808 BRG00808 BRG50808 BRG0 Catalog Number Catalog Number Catalog Number S506DS DA-T8 BN-5 S508DS DA-T5 NOTE! It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained.

13 FUCUT MI TYPE FCR CUTTING DATA Ramping and Helical Interpolation Max. Ramping Angle º (mm).65 (6).750 (0).000 (5).50 () Flat Bottom Through Hole Max Hole ø Min Hole ø Min Hole ø (mm).65 (6).750 (0).000 (5).50 () Work Material Carbon Steel Alloy Steel Unalloyed Steel Prehardened Steel <HRC40 Stainless Steel Die Steel Cast Iron Aluminum Insert Grade ACZ50S ACZ0 DS0 Cutting Fluid Dry Wet Dry/Wet Dry Dry/Wet Speed (SFM) Feed (IPT) Speed (SFM) Feed (IPT) Speed (SFM) Feed (IPT) Shouldering and Slotting (mm).65 (6).750 (0).000 (5).50 () Work Material Carbon Steel Alloy Steel Unalloyed Steel Prehardened Steel <HRC40 Stainless Steel Die Steel Cast Iron Aluminum Insert Grade ACZ50S ACZ0 DS0 Cutting Fluid Dry Wet Dry/Wet Dry Dry/Wet Speed (SFM) Feed (IPT) Speed (SFM) Feed (IPT) Plunge Milling Min. Traverse Min. Interval (mm).65 (6).750 (0).000 (5).50 () Min. Interval Min. Traverse (mm).65 (6).750 (0).000 (5).50 ()! CAUTION! Work Material Carbon Steel Alloy Steel Unalloyed Steel Prehardened Steel <HRC40 Stainless Steel Die Steel Cast Iron Insert Grade ACZ50S ACZ0 DS0 Cutting Fluid Air Blow Wet Air/Wet Air Blow Air/Wet Speed (SFM) Feed (IPR) Speed (SFM) Feed (IPR) Speed (SFM) Feed (IPR) The table is just a reference to determine cutting conditions and it should be adjusted according to the condition of a machine tool or workpiece When a long projection length model is used, it is necessary to lower the feed rate Since chips may scatter, utilize safety enclosures Do not use oil-based cutting fluid, or a fire may take place Aluminum

14 PAT. R FUCUT MI TYPE FCM OVERVIEW Square Shoulder & Slot Milling Cutter Shoulder Milling The Indexable End Mill that Combines Sharpness and Rigidity and Has No Match A Variety of Interfaces Including Dual Contact Integral Models SPINDE SYSTEM DUA CONTACT BIG-PUS BCV & BBT HSK BIG Coromant Capto Straight Shank The Tough Cutting Edge of Fullcut Mill is Proven An evaluation of the cutting length/life as measured when machining the most arduous workpiece by milling over a continuous series of holes. This is the condition most likely to cause edge chipping. Cutting length (ft) No edge chipping 4.9 No edge chipping Insufficient edge strength..65 A.8 B.97 Unstable insert life.98 Other manufacturers Finishing with an Indexable End Mill Insert with the minimum nose radius of.008" and superb squareness achieves high precision finish end milling comparable to solid carbide tools. Cutting Conditions Machine: Vertical M/C, #40 taper Cutter Dia: ø5mm Work Material: 04 Stainless Steel Climb milling & without coolant Feed Rate:.005 IPT Relief caused by deflection Relief amount (in) Squareness is influenced by the cutting parameters, work materials, rigidity of machine and workpiece, etc. 0 A B C Other manufacturers 4

15 FUCUT MI TYPE FCM APPICATION EXAMPES Application Examples All of the following application examples are achieved with dry cutting. Slot milling Only the Fullcut Mill was capable of achieving this data on a 40 taper machine. Fullcut Mill Model Insert Work Material Cutting Speed Feed Rate Axial DOC BBT40-FCM-85 ARG04 (ACP00) 050 Carbon Steel 49 SFM.005 IPT.54 Shoulder milling Excellent perpendicularity is achieved. Fullcut Mill Model Insert Work Material Cutting Speed Feed Rate Axial DOC Radial DOC BBT40-FCM-85 ARG04 (ACP00) 050 Carbon Steel 656 SFM.006 IPT Face milling With a feed of.006 IPT, surface roughness was Ra at 656 SFM. Fullcut Mill Model Insert Work Material Cutting Speed Feed Rate Axial DOC Radial DOC BBT40-FCM ARG4004 (ACP00) 050 Carbon Steel 656 SFM.006 IPT.09.8 Manufacturer A Manufacturer B Surface Roughness Ra Material of low machineability Achieved high efficiency and stable milling at a feed of 45 IPM. Fullcut Mill Model Holder Insert Work Material Cutting Speed Feed Rate Axial DOC Radial DOC ST5-FCM509-0 BBT50-MEGA5D-05 ARG50904 (ACZ50S) 04 Stainless Steel 49 SFM.008 IPT

16 FUCUT MI TYPE FCM BIG-PUS BCV40, 50 TAPER ADAPTER & PUG SCREWS ap Inch Style (ASME B & DIN 6987 A/B) DUA CONTACT Catalog Number ap BCV40-FCM FCM FCM FCM FCM FCM INSERTS PG. 50 Taper Shank Adapter 40 Taper Catalog Number 50 Taper 40 Taper Fullcut Mill BCV50-BCV BBT50-BBT Taper Plug Screws for Flange Through Coolant (Option) Plug Screw A 6mm Catalog Number CV40F-PG Plug Screw B Plug Screw B 6

17 FUCUT MI TYPE FCM BIG-PUS BBT0 ap Inch Style (MAS 40) Catalog Number BBT0-FCM FCM FCM FCM FCM FCM ap DUA CONTACT INSERTS PG. Metric Style (MAS 40) DUA CONTACT Catalog Number ap BBT0-FCM FCM FCM FCM-65 -FCM FCM mm.60 40mm 50mm INSERTS PG. ap ong Nose Type Metric Style (MAS 40) DUA CONTACT Catalog Number ap BBT0-FCM FCM FCM FCM INSERTS PG. NOTE! 7

18 FUCUT MI TYPE FCM BIG-PUS BBT40 ap ap ap SPINDE SYSTEM PAT. 50 TAPER ADAPTER PG. 6 INSERTS PG. ap TAPER ADAPTER PG. 6 INSERTS PG. 8

19 FUCUT MI TYPE FCM HSK-A50 & HSK-A6 ap ap HSK-A50-FCM FCM FCM FCM-75 -FCM Fig. 6mm (.60) 0mm (.787) 5mm (.984) mm (.60) 50mm (.969) ap COOANT PIPE PG. 0 INSERTS PG. Catalog Number Fig. (in) HSK-A6-FCM FCM FCM FCM-0-5 6mm (.60) 0mm (.787) 5mm (.984) mm (.60) ap No. of Inserts Insert Model ARG609 ARG009 ARG509 ARG COOANT PIPE PG. 0 INSERTS PG. 9

20 FUCUT MI TYPE FCM BIG COROMANT CAPTO C6 & BCV/BBT BASIC HODER ap BIG Coromant Capto is a licensed product from Sandvik Coromant Sweden. US Patent No. 4,94,88 Products described herein are fully compatible. Inch Style ap No. of C6-FCM FCM FCM FCM FCM INSERTS PG. NOTE! C6 BIG Coromant Capto is a licensed product from Sandvik Coromant Sweden. US Patent No. 4,94,88 Products described herein are fully compatible. BCV Basic Holder (ASME B ) SPINDE SYSTEM PAT. DUA CONTACT Model BCV40-C6-.5 BCV50-C BBT Basic Holder (MAS 40) SPINDE SYSTEM PAT. DUA CONTACT Model BBT40-C6-75 BBT50-C

21 FUCUT MI TYPE FCM STRAIGHT SHANK ap ap Inch Style Figure Figure ST.65-FCM FCM.56- -FCM.65- ST.750-FCM ST.000-FCM ST.50-FCM FCM FCM ap No. of 4 5 INSERTS PG. Metric Style ap No. of ST6-FCM FCM FCM ST0-FCM009-0 ST5-FCM509-0 ST-FCM-0 -FCM FCM INSERTS PG. PAT. R SPINDE SYSTEM PAT. Contact Between Nut and Body Achieves High Rigidity of an Integral Body and Permits High Speed, Heavy Cutting Without Chatter DUA CONTACT MAX 0,000 RPM Best Choice for for Fullcut Mill Straight Shank Type Contact For Mega Double Power Chuck please refer to BIG-PUS catalog Clamping Range: ø.65"-.500" (ø6mm-50mm)

22 FUCUT MI TYPE FCM STRAIGHT SHANK OVERSIZE TYPE Oversize Type ap Metric Style Catalog Number ap Inserts Insert Model ST6-FCM709-0 ST0-FCM FCM09-5 ST5-FCM FCM ST-FCM-80 -FCM INSERTS PG. Material: 055 Carbon Steel Catalog Number Cutting Speed Feed Rate Axial DOC Radial DOC ST-FCM SFM.004 IPT.94 x 0 steps Max..99 Results

23 FUCUT MI TYPE FCM INDEXABE INSERTS & SPARE PARTS Indexable Inserts Cutter Dia. in mm Model Description ARG ACZ50S Grade Nose Radius Effective Cutting ength (ap) Cutter Dia. Type FCM Inserts are available in packages of 0 pcs. Please clarify the insert type and model when ordering (ex: ARG6090ACP00) Insert Size Grade Marking Description Insert Size Grade : ACZ0 : DS0 P: ACP00 P: ACP00 5S: ACZ50S P M K N Effective Insert Model Cutting ength Nose ACP00 ACP00 ACZ50S ACZ0 DS0 (ap) Radius Prehardened Steel General Steel Stainless Steel Cast Iron Aluminum ARG ARG ARG ARG ARG ARG ARG ARG04.06 ARG ARG ! CAUTION! Fullcut Mill uses a different insert for each cutter diameter (except for ø & ø ) and if an incorrect insert is used, a problem will result There is no compatibility with those of Type FCR Inserts with.008 nose radius are suitable for light cutting Insert Classifications ISO Material P0 P0 M0 K0 N0 Grade ACP00 ACP00 ACZ50S ACZ0 DS0 Material Prehardened Steel General Steel Stainless Steel Cast Iron Aluminum Coating TiAlN/AlCrN TiAlN/TiCN DC Selection Between ACP00 & ACP00 for Steel ACP00 is superior in anti-wear resistance, while ACP00 is superior in its anti-chipping property. ACP00 is the first recommendation for cutting steel. Choose ACP00 over ACP00 in cases where further speed or wear-resistance is needed. ACP00 is not, however, recommended for either heavily-interrupted or heavy-duty cutting. Spare Parts Insert Clamping Screw Set Wrench Anti-seize ubricant 0 screws & wrench A tube contains 5g Cutter Dia. in mm Insert Model ARG609 ARG009 ARG509 ARG ARG40 Catalog Number Catalog Number Catalog Number S505DS S506DS DA-T8 BN-5 S508DS DA-T5 NOTE! It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained.

24 FUCUT MI TYPE FCM CUTTING DATA Shouldering & Slotting Finish-ight Cutting (mm) (-4) (6-) (5-) (40-50) Work Material Insert Grade Cutting Fluid Speed SFM Feed IPT Speed SFM Feed IPT Speed SFM Feed IPT Speed SFM Feed IPT Carbon Steel Alloy Steel Unalloyed Steel Prehardened Steel <HRC40! CAUTION! Fullcut Mill Type FCM cannot be used for feeding in Z-axis such as for ramping, plunging and boring Stainless Steel Cast Iron Aluminium ACP00 ACP00 ACZ50S ACZ0 DS0 Dry Dry/Wet Dry Dry/Wet Medium-Heavy Cutting (mm) (-4) (6-) (5-) (40-50)! CAUTION! Work Material Carbon Steel Unalloyed Alloy Steel Steel Stainless Steel Cast Iron Aluminium Insert Grade ACP00 ACZ50S ACZ0 DS0 Cutting Fluid Dry Dry/Wet Dry Dry/Wet Speed SFM Feed IPT Speed SFM Feed IPT Speed SFM Feed IPT Speed SFM Feed IPT Inserts with.008 nose radius are suitable for light cutting, however, care should be taken in the selection of both axial & radial depth of cut as well as the feed rate This table is a general guideline for cutting data so please adjust according to machine and workpiece conditions, as well as width of cutting When a long projection model is used, it is necessary to lower the feed rate Dry cutting (including air blow) is recommended when cutting steel, except for finishing Dry cutting is recommended for stainless steel, however, use soluble oil in cases where severe edge build-up occurs Finish Milling with Axial DOC of.008 or Smaller (mm) (-50) Work Material Insert Grade Cutting Fluid Speed SFM Feed IPT Carbon Steel Alloy Steel ACP00 Unalloyed Steel Wet Stainless Steel ACZ0 Cast Iron! CAUTION! When a long projection model is used, it is necessary to lower the feed rate For aluminium, the same conditions as "Finish-ight Cutting" shown above should be applied For finishing of steel, wet cutting improves both surface finish and insert life and ACZ0 grade extends the life further 4

25 C-CUTTER OVERVIEW, KAB TYPE, INSERTS & CUTTING DATA Optimized 45º Chamfering One C-Cutter to Cover a Wide Chamfering Range Wide Chamfering Range Reduced Number of Tool Holders and Machining Time The wide chamfering range saves on the number of tool holders required and thus tool changing time. Effective use of magazine pots and shorter machining times are achievable. Exclusive Double-Screw Indexable Inserts ong parallelogram-shaped inserts can achieve the ideal cutting performance for chamfering. With a double-screw design, strong and reliable clamping is achieved. 45º For KAB shanks & extensions, please refer to Kaiser 08A catalog E F Adapter Size A øcmin NOW COOANT THROUGH! C-Cutter KAB Type Catalog Number CKB-C055 CKB4-C040 CKB5-C060 CKB6-C5000 Type C055 C040 C060 C5000 Wrench and screws are included Adapter Size KAB KAB4 KAB5 KAB6 Inserts must be ordered separately øcmin A No. of Inserts Weight (lbs) Inserts & Cutting Conditions Catalog Number Type CW06A C055 CW909A C040 CW909A C060 CW5A C5000 E Inserts are ordered individually All insert types available with ZX coating by simply adding ZX after catalog number when ordering Replacement insert screws available (0 screws and wrench included per package) The table is just a reference to determine cutting conditions, and it should be adjusted according to the condition of the machine tool and workpiece F Max Chamfer Insert Cutting Speed (SFM) Feed Width Screws Cast Iron Steel Aluminum (IPR).079 x 45º x 45º x 45º x 45º For KAB shanks & extensions, please refer to Kaiser 08A catalog 5

26 C-CUTTER MINI OVERVIEW Ultra High Feed Chamfer Mill IMPROVE CUTTING EFFICIENCY BY 8 TIMES! Tap Hole Chamfering Compact Design with 4 Inserts & Small Cutting Diameter Four Inserts, Small Diameter and New Coating Achieve a EFFECT Maverick Design with Ultra High Feed by 4 Inserts Compared with or inserts per cutter, EFFECT Increased Spindle Speed by Ultra Compact Diameter A smaller tool diameter means faster spindle speeds. EFFECT atest Coatings [ACP00/00] Increases the Cutting Speed increases the cutting speed. C-Cutter Mini Competitor's Cutter Feed Rate = Spindle Speed Feed Per Tooth No. of Teeth Small cutting diameter and 4 inserts! arge cutting diameter with only or inserts. Spindle Speed Cutting Speed x Cutting Diameter Small dia. World's Smallest Square Insert World's smallest.97" square insert edges is used. WORD'S SMAEST.97" High Speed Back Chamfering Face Milling is Even Possible with this Chamfering Cutter Minor cutting edge allows light face milling. " square insert 6

27 C-CUTTER MINI APPICATION EXAMPES Front & back chamfering for stainless Competitor's Cutter C-Cutter Mini (ST0-C-45B-50) CUTTING EFFICIENCY IMPROVED BY 5 TIMES! Feed Rate Result better cutting efficiency Cutting Conditions Front chamfering for aluminum Competitor's Cutter with non-coated C-Cutter Mini (ST-C6-45B-5) CUTTING EFFICIENCY IMPROVED BY TIMES! Feed Rate Result better cutting efficiency Cutting Conditions Material: Aluminum Front & back chamfering for M8 tap hole CUTTING EFFICIENCY IMPROVED BY 0 TIMES! Competitor's Cutter with non-coated Feed Rate Feed Rate Result 0 C-Cutter Mini (ST0-CM08-45B-9) better cutting efficiency Cutting Conditions 7

28 C-CUTTER MINI FRONT & BACK CHAMFERING TYPE Model Description ST - C 0-45 B - 0 Projection ength () Back Chamfering Chamfering Angle Maximum Cutting Dia. Minimum Cutting Dia. Chamfering Shank Dia. World's Smallest Hexagon Insert World's Smallest Square Insert 45 Hmin Hmin 45 Hmin Hmin 45 Hmin Hmin øcmin øcmin øcmin øcmin øcmin øcmin Figure Figure Figure Multi-Insert Type ST-C0-45B-0-5 ST-C6-45B-5-40 ST6-C50-45B-50 ST0-C94-45B-60 ST0-C-45B ST-C4-45B Face Milling Fig øcmin Hmin Hmin Model No. of 4 CUTTING CONDITIONS PG. INSERTS PG. 8

29 C-CUTTER MINI BACK CHAMFERING TYPE Model Description ST0 - C B - 6 Projection ength () Back Chamfering Chamfering Angle Maximum Cutting Dia. Minimum Cutting Dia. Chamfering Shank Dia. World's Smallest World's Smallest Hexagon Insert 45º øcmin Square Insert Hmin Hmin øcmin F 45º øcmin Hmin Hmin øcmin F øcmin 45º Hmin Hmin øcmin F Figure Figure Figure Single Insert Type ST0-C B-6 ST0-C B-0 ST0-C06-45B-0-5 ST6-C-45B-40 Fig øcmin øcmin Hmin Hmin Offset F.4 Model CUTTING CONDITIONS PG. INSERTS PG. 9

30 C-CUTTER MINI FRONT CHAMFERING TYPE Model Description ST0 - C Projection ength () Chamfering Angle Maximum Cutting Dia. Minimum Cutting Dia. Chamfering Shank Dia. World's Smallest Hexagon Insert World's Smallest Square Insert θ Hmin θ Hmin θ Hmin θ Hmin øcmin øcmin øc øcmin øcmin Figure Figure Figure Figure 4 ST0-C ST0-C ST6-C ST6-C ST6-C Fig. 4 θ øcmin Hmin Model CUTTING CONDITIONS PG. INSERTS PG. 0

31 C-CUTTER MINI BOT HOE & TAP HOE CHAMFERING TYPE Model Description ST0 - C M08-45 B - 9 Projection ength () Back Chamfering Chamfering Angle Tap Size Chamfering Shank Dia. World's Smallest World's Smallest Hexagon Insert Square Insert øcmin 45º Hmin Hmin øcmin F øcmin 45º Hmin Hmin øcmin F Figure Figure ST0-CM08-45B-9-5 ST-CM0-45B-5-45 ST-CM-45B-9-5 ST6-CM4-45B- -6 ST6-CM6-45B-7-69 ST0-CM8-45B-4-78 ST0-CM0-45B Fig. "SE" (Sharp Edge) inserts to avoid chatter øcmin øcmin Hmin Hmin Offset F Model CUTTING CONDITIONS PG. INSERTS PG. Tap Hole Z HT ødt Bolt Hole Z HB ødb CM CM4 CM6 CM8 Tap Hole ødt HT ødb HB.68 (M8).47 (M4).55 (M6) Bolt Hole (M6).54 (M8) -.55 (M) Z Standard ong

32 C-CUTTER MINI KAB FRONT & BACK CHAMFERING TYPE Model Description CKB - C - 45 B - 0 Minimum Cutting Dia. Chamfering 45 H H KAB Shanks øc øcmin øcmin øc BCV/BBT HSK BIG Coromant Capto Extension KAB C-Cutter Mini Catalog Number CKB-C-45B-0 CKB-C4-45B-0 -C56-45B-0 CKB4-C45-45B-0 CKB5-C56-45B-0 Milling Chamfering Dia. øcmin øc H H No. of 4 INSERTS PG. of shoulders of deep holes

33 C-CUTTER MINI INDEXABE INSERTS & CUTTING DATA Indexable Inserts CM040 CM050 CM050SE CM0C CM0CSE.94 Model Description CM 04 0 ACP00 Grade Nose Radius Effective Cutting ength C-Cutter Mini the correct clamping force is maintained SE r Nose Radius SSS-T6 r r Figure Figure Figure STS-T6 S4S-T5 ubricant BN-5 Newly introduced SE (Sharp Edge) type! Sharp edge prevents burrs. Recommended for stainless steel & mild steel º NEW! Insert Classifications ACP00/ACP00 steel materials. DS0 non-ferrous materials. DC coating on carbide coefficient of friction. against built-up edge. Cutting Data Table A (Standard Models) Material Carbon Steel <HRC40 Stainless Steel Cutting Speed Chamfering Coolant Dry Dry Table B (Bolt Hole & Tap Hole ong Type) Material Carbon Steel Cutting Speed 99-0 Coolant Dry

34 R-CUTTER OVERVIEW & FRONT CHAMFERING TYPE PAT. P Ultra High Feed Radius Chamfer Mill NEW! Chamfering Back Chamfering Automated R-Chamfering Front & back chamfering is available Four insert design multiplies the feed rate High rake angle EXCEENT SHARPNESS! Unique Insert Geometry High rake angle reduces cutting resistance and minimizes the generation of burrs ST0 - RC 06 B - 5 ) Z R X Front Chamfering No. of Catalog Number Fig. Inserts R X Z ST6-RC06-0 ST0-RC D Figure Figure D D D D D D D Insert Model RC06... RC... 4

35 R-CUTTER FRONT & BACK CHAMFERING TYPE, INSERTS & CUTTING DATA R Z R Z Front & Back Chamfering D D D D D D D D X Figure Figure Catalog Number Fig. R X Z X Z ST0-RC06B ST6-RCB ST6-RC064B ST-RC4B No. of Inserts 4 4 Insert Model X RC06... RC... RC06... RC... RC Radius Insert Size R-Cutter Indexable Inserts Type RC06 RC Catalog Number RC06050ACP00 RC0600ACP00 RC0650ACP00 RC0600ACP00 RC00ACP00 RC00ACP00 RC00ACP00 RC400ACP00 Radius R ensure the correct clamping force is maintained Insert Clamping Screw Set STS-T6 S4S-T5 Recommended Cutting Conditions Workpiece Material Structural, Carbon or Alloy Steel Prehardened Steel <HRC40 Stainless Steel Cast Iron Aluminum Cutting Speed (SFM) Feed Rate (IPT) Coolant Dry Wet Dry/Wet Dry Dry/Wet according to the condition of the machine tool and workpiece 5

36 BF-CUTTER OVERVIEW BF Back Spot Facer NEW! Back Spot Facing Exclusively Designed for Back Spot Facing of Cap Bolt Holes Cap bolt size M6-M6 For ø Indexable inserts save costs Coolant through Coolant Through Hole Coolant supply direct to the cutting edge is possible for all sizes. Securely cooling down the backside cutting area where the coolant is usually unreachable makes tool life increase. Easy NC Programming Easy programming by simply offsetting the centers between the machine spindle and hole

37 BF-CUTTER BACK SPOT FACER, INSERTS, CUTTING DATA & SPARE PARTS Effective Cutting Depth F Figure World's Smallest Effective Cutting Depth Square Insert Model Description ST6 - BF M6 / - Effective Cutting Depth Facing Dia. Cap Bolt Size Back Spot Facer Shank Dia. Figure Minimum Hole Dia. F Catalog Number ST6-BFM6/- ST6-BFM8/4-0 ST6-BFM0/7.5-5 ST6-BFM/0-6 ST0-BFM4/-49 ST0-BFM6/6-56 Fig. Facing Min Hole Dia Offset F Insert Model CM050 Indexable Inserts Insert Model r Nose Radius CM ACP00 Insert Grade DS0 Insert Classifications ACP00 For general steel. on carbide base with Excellent performance and wear resistance. DS0 non-ferrous materials. DC coating on carbide base with very smooth surface for a low coefficient of friction. Excellent performance against built-up edge. Recommended Cutting Conditions Spare Parts Material Cast Iron Insert Grade DS0 Cutting Speed Cutter Type BFM6/ BFM8/4 BFM0/7.5 BFM/0 BFM4/ BFM6/6 Insert Clamping Screw Set SSS-T6 STS-T6 Anti-Seizure ubricant BN-5 7

38 CENTER BOY OVERVIEW & STANDARD TYPE Center and Chamfer Tool Accurate Centering and Chamfering Obtained in a Single Operation Centering and Chamfering Ease of Operation Shortens Cycle Time Conventional Drilling Centering Drilling Chamfering Centering and chamfering at the same time With Center Boy Drill only Highly Accurate Replaceable Insert Sharp cutting with optimum cutting edge No more regrinding thanks to replaceable insert Minimum interference with a slim, extended shank ong Type Avoids Interference 7.87" or longer reach is available Over 7.87" NEW! ocking Screw Standard Type θ øcmin Point Angle θ 90º 0º Catalog Number ST0-CBY0900 ST-CBY090 ST6-CBY0906 ST0-CBY090 ST-CBY0 Chamfer Dia. øcmin Inserts are included ( pcs.) ocking screws are included ( pcs.) Spare locking screws are available in packets of 5 pcs ! CAUTION! Insert Model CBY0900 CBY090 CBY0906 CBY090 CBY0 Spare ocking Screw H040-5P H0504-5P H0505-5P H040-5P Hand feeding is not recommended 8

39 CENTER BOY ONG TYPE, INSERTS & CUTTING DATA ocking Screw θ øcmin ong Type Point Angle θ 90º Catalog Number ST0-CBY ST-CBY Inserts are included ( pcs.) ocking screws are included ( pcs.) Spare locking screws are available in packets of 5 pcs. Chamfer Dia. øcmin Insert Model ! CAUTION! CBY090 CBY090 Spare ocking Screw H040-5P H0505-5P Hand feeding is not recommended Inserts Point Angle θ 90º 0º Insert Model CBY0900 CBY090 CBY0906 CBY090 CBY0 Inserts are available in packages of 5 pcs. Insert grade is HSS with TiN coating Body Model ST0-CBY0900 ST-CBY090/ST0-CBY090 ST6-CBY0906 ST0-CBY090/ST-CBY090 ST-CBY0 Recommended Cutting Conditions Material General Steel Alloy Steel Stainless Steel Cast Iron Aluminum Cutter Type Standard ong Standard ong Standard ong Standard ong The table is just a reference to determine cutting conditions, and it should be adjusted according to the condition of the machine tool and workpiece If vibration occurs, reduce the cutting speed (SFM) Tool extension should be as short as possible Chamfering Cutting Speed (SFM) Feed (IPR) Centering Cutting Speed (SFM) Feed (IPR)

40 BIG Kaiser Precision Tooling Inc. is not just cutting tools. We re boring tools, tool holders, tool presetters, zero-point workholding, accessories and so much more. We re BIG-PUS, CAT, BT, HSK and BIG Coromant Capto. We re tightening tolerances, reducing setup and cycle times, increasing tool life, and enhancing performance while driving down cost. We re delivering high-performance tooling products and ingenuity for shops that demand results. 600 Huntington Blvd, Hoffman Estates, I /0 Copyright 0 BIG Kaiser Precision Tooling Inc. All rights reserved.