Productivity, Creativity & Infinity

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2 Productivity, Creativity & Infinity Nine9 company began in 1994 and with the development of special tools, boring heads and accessories. The Nine9 logo was commissioned in It comes from the Chinese characters meaning long life and durability words which aptly describe all Nine9 tools. 99 is the largest 2 digit number, indicating maximum product endurance. Nine9 tools whilst being special in the indrustry, are standard in our product range. NC Spot Drills, super power drills, boring tools, engraving tools, i-center, NC helix drills, chamfer mill. Those established Nine9 as a market leader and innovator in the cutting tool field.

3 Contents >> Page09 NC Spot Drill Page25 Corner Rounding 37 Page i - Center 48 Page 48 Engraving Tool 62 Page NC Deburring 63 Page Chamfer Mill 69 Page Accessories DC Slim Chuck Extension Bar ISO 20/25 Tool Holder Center Height Adjusting Sleeve Nine9 Cutting Tool & Tool Holders 02

4 Angle Holder Inserts D min. D max. Spotting Chamfering Grooving Engraving Drilling Page NC Spot Drill V V9MT Tmin= V V9MT12T3 Tmin= V082-3/8 V Tmin= V082-5/8 V08212T3 Tmin= N9MT05T1 N9MT Tmin=0.1 Tmin= M5 N9MT Tmin= N9MT11T Tmin=0.1 ( 2 Cutting edges) M8 Tmin=1.0 ( 4 Cutting edges) N9MT CT28 N9MT N9MT11T V V / 14 / WSP / M4~M Nine9 Cutting Tool & Tool Holders

5 Angle Holder Inserts D min. D max. Spotting Chamfering Grooving Engraving Drilling Page Corner Rounding RC RC R0.5 R1.0 R1.0 R3.0 N9MT05/N9MT11..RC (2 Cutting edges) R4.0 R R RC R / 30R / R N9MT1704RC (2 Cutting edges) R1.0 R3.0 N9MT11T3R (4 Cutting edges) 30 arge 45 Chamfering A A N9MT11T308A * *Side grooving 32 Center Drilling / i-center R IC... DIN332 Form R IC DIN332 Form A+B IC... ANSI 60 5/64 3/8 PR PR N9MT11T3PR Engraving Tools V V W SW SW ~ X NC Deburring X V04506T1W V06006T1W W06004S N9MT0802 N9MT0802 N9MT05T1 X060A X060A60T X X060A90T Nine9 Cutting Tool & Tool Holders 04

6 Inserts >> Quick Pick Nine9 inserts apply for modern machining by its special geometry which is able to run at higher speed and feed. In addition, the indexable insert eliminates the tool s changing time. Carbide insert with latest coating techology extends tool life dramatically. Nine9-insert helps you to save money and increase productivity. Products Grade Coating Steel P M K N H S Stainless Steel Cast Iron Non- Ferrous Hardened Steel Titanium Up to 56 HRC NC10 TiAIN NC40 TiN NC Spot Drill NC2071 TiN NC9076 DC NC60 Cermet Corner Rounding NC2071 NC9036 TiN DC i-center NC2033 NC5074 TiAIN Helica NC2032 TiAIN NC2071 TiN Engraving NC9031 TiN NC2035 ADURA NC9036 DC Chamfer Mill NC2032 NC9071 AlTiN TiN 05 Nine9 Cutting Tool & Tool Holders Best Suit Possible

7 Features Universal grade for non-ferrous metal, cast iron and stainless steel. General purpose, fully ground cutting edge and relief angle. Universal grade for all unhardened steel, and tool steel up to 1200N/mm². General purpose, fully ground cutting edge and relief angle. Universal grade for all unhardened steel, free cutting steel, tool steel up to 750N/mm² and cast iron. The cutting geometry has been designed to optimize the tool s performance and to use in high speed machining. For non-ferrous material such as aluminum, acrylic, brass, copper, titanium and long cutting chip materials. For hardened steel up to 56 HRC. Cermet insert reduces heat and low tool wearing at the cutting edge. Universal grade for all unhardened steel and cast iron. The cutting geometry has been designed to optimize the tool s performance. For non-ferrous material, aluminum, acrylic, brass, copper, stainless steel (low carbon contain) and titanium. For carbon steel, alloy steel, high alloy steel and cast iron. Helica coating provides a smooth cutting and helps the cutting chip to be removed easily. For all kind of steel from 30~50 HRC, carbon steel, alloy steel and cast iron. TiAIN coating provides a longer tool life. Universal grade for all kind of steel<30 HRC, non-ferrous metal and stainless steel. The cutting geometry of this insert has been designed with strong cutting edge. For non ferrous metal, aluminum, brass, copper, plastic, acrylic and stainless steel. Very sharp edge for shallow engraving. For steel with heat treatment up to 56 HRC. atest ADURA coating to reduce heat and tool wear. For non-ferrous material and titanium. Very sharp edge for shallow engraving. For carbon steel, alloy steel, cast iron and hardened steel up to 56 HRC. Upgraded AITiN coating provides a very long tool life. For non-ferrous metal, aluminum, al-alloy, brass, copper and stainless steel. Nine9 Cutting Tool & Tool Holders 06

8 No Need To Choose Nine9 Does It All! >> Cost Saving Time Saving Highly Efficient ong Tool ife Various inserts can fit on same holder Various Applications Spotting Corner Rounding WSP SW PR CT Page 23 Page 52 Page 41 Page 15 WSP SW PR CT RC CT CT CT CT CT-P60 Re1.0 Re1.5 Re2.0 Re2.5 Re3.0 R Page Nine9 Cutting Tool & Tool Holders

9 A New Drilling Concept! 0.5xD of spotting Many drill manufacturers and suppliers state that their drills start drilling on the solid material. You can look forward to the following benefits when using the NC Spot Drill to drill a spot that is half of the drilling diameter. Drill Benefits >> Higher feed rate. Why? Because the drill is guided at the strongest part of cutting edge. Better center position. Why? Because the spotting is done by a single cutting edge which is out of center, and similar to boring operation. Increased tool life. NC Spot Drill Without Spotting 0.5xD Spotting arger Spotting Better center position! onger tool life! Drill has less position accuracy and diameter tolerance. Best result! Higher speed and feed rate. Better position accuracy and diameter tolerance. onger spotting time! Guided at the weakest corner of drill. Shorter tool life Unstable tool life Various Applications of NC Spot Drill >> Turning Center Fig Applications Multifunctional Cutting Tool A B C D I G E J H F A B C D E F G H I Grooving Helical groove milling Engraving Spot drilling Chamfer turning Face groove milling Internal turning Spot drilling on end surface Internal Chamfering Use on CNC lathes CNC turning centers Machining centers Milling machines SPM machines... J Face grooving Contour Chamfering on Machining Center. 45 and 60 Engraving Tools. Spotting, Grooving, Engraving on Machining Center. Turning, Chamfering, Facing on CNC athes. Cut a Serrated Workpiece. Single Pass Each Direction. Centering on Machining Center by PR Insert. Nine9 Cutting Tool & Tool Holders 08

10 NC Spot Drill >> NC Spot Drill with indexable carbide insert. High efficiency! ow cost! CNC lathes, CNC turning centers and machining centers. Features Spotting produces better hole position and geometrically uniform holes Available shank diameter-ø5, Ø6, Ø10, Ø12, Ø16, Ø20, Ø25mm, Ø3/8, Ø1/2, Ø5/8, Ø1/4", Ø3/4, M5, M6 and M8. One tool will perform multiple applications ong tool life. Each insert has 2 or 4 cutting edges. Suitable for spotting, chamfering, grooving and engraving. 45 / 60 / 82 / 90 / 100 / 120 / 142 angle for different applications. Increase e cutting speed with coated carbide inserts. b c d a Machining Center a b c d Engraving Spotting Chamfering Grooving 09

11 A IN ONE!! Spotting Chamfering CNC athes a b c d External and internal chamfering Grooving Centering Facing a Grooving b Engraving c d W Spotting J K I H F G Corner Rounding Multifunctional: D A E C B A I Center Drilling B G Corner rounding C Thread turning D Grooving E Taper turning F V-grooving H Engraving J Face milling K Drilling & milling a groove Some features produced with a special insert 10

12 60 N9MT11T3P60 Re= P60-NC40 Inserts >> Fully ground spotting insert, for 60 degree spotting and engraving. NC40: Universal grade for all unhardened steel and cast iron. Each insert has 2 cutting edges. Code Parts No. Coating Grade Dimensions S Re Dmax. Tmax N9MT11T3P60-NC40 TiN P Re S Holder >> A single cutting edge design creates higher precision and position when spotting. Applications: For spotting, engraving, small grooving on milling machines, machining centers. Max.ø6.2 ød Ø16 Code Parts No. Ød Screw Key NS Nm NK-T15 11 Nine9 Cutting Tool & Tool Holders

13 V9MT0802 / V9MT12T3 60 Re=0.4 Re=0.8 Re= NC2071 V9MT0802 NC2071 V9MT12T3 NC9076 Inserts >> 60 degree indexable spotting insert, Dmax 13mm. Special geometry with supporting edges for using in high speed machining. Excellent tool for grooving. Saving machining time! NC2071: Universal grade for all unhardened steel and cast iron. Each insert has 2 cutting edges. NC9076: For non-ferrous material such as aluminum, al-alloy, titanium brass, copper and long cutting chip metal. Produces excellent surface finish on non-ferrous metal. Each insert has 2 cutting edges. NC Spot Drill Code Parts No. Coating Grade Dimensions S Re Dmax. Tmax V9MT0802CT NC2071 TiN K20F Re NC2071 TiN K20F V9MT12T3CT S NC9076 DC K20F Holder >> A single cutting edge creates higher precision and position when spotting. Applications: Spotting, engraving, grooving and chamfering on milling machines, machining centers. Spotting, facing on CNC athes. Max.ø13 ød Ø8 Ø16 Code Parts No. Insert Type Ød Screw Key V V9MT NS Nm NK-T V V9MT V-5/8 5/8 100 NS Nm NK-T15 Nine9 Cutting Tool & Tool Holders 12

14 82 V / V08212T3 Re=0.4 Re=0.4 Re=0.8 Re= NC2071 NC9076 NC2071 NC9076 V V08212T3 Inserts >> 82 degree indexable spotting insert, Dmax 14mm (0.551 ) Match the geometry of Amercian standard flat head screw hole. Special geometry with supporting edges for high speed machining. NC2071: Universal grade for all unhardened steel and cast iron. Each insert has 2 cutting edges. NC9076: For non-ferrous material such as aluminum, al-alloy, titanium brass, copper and long cutting chip metal. Produces excellent surface finish on non-ferrous metal. Each insert has 2 cutting edges. Code Parts No. Coating Grade Dimensions S Re Dmax. Tmax NC2071 TiN V NC9076 DC K20F Re (0.354 ) 4.8 (0.189 ) NC2071 TiN V08212T NC9076 DC S K20F (0.551 ) 7.5 (0.295 ) Holder >> Special cutting edge design gives higher precision and position when spotting. Applications : Spotting, engraving, grooving and chamfering on milling machines, machining centers. Spotting, facing on CNC athes. Ø3/8 Max.ø0.551 ød Ø5/8 Code Parts No. Insert Type Ød Screw Key V082-3/8 V / V082-5/8 V08212T3 5/8 100 NS Nm NS Nm NK-T8 NK-T15 13 Nine9 Cutting Tool & Tool Holders

15 N9MT05T1 / N9MT Re=0.4 Re=0.2 Re=0.4 Re=0.2 NEW 90 NC2071 NC9076 NC2071 NC9076 N9MT05T1 N9MT0602 Inserts >> Mini spotting drill with indexable insert, low cutting power required. Especially good for Swiss type automatic lathes and CNC lathes. NC2071: Universal grade for all unhardened steel and cast iron. Geometry with supporting edges to stabilize the cutting condition on low power machine. Each insert has 2 cutting edges. NC Spot Drill NC9076: For non-ferrous material such as aluminum, titanium, brass, copper and stainless steel. Produces excellent surface finish on non-ferrous metal. Each insert has 2 cutting edges. Code Parts No. Coating Grade Dimensions S Re Dmax. Tmax NC2071 TiN K20F 0.4 N9MT05T1CT Re NC9076 DC K20F NC2071 TiN K20F S 0.4 N9MT0602CT NC9076 DC K20F Holder >> Smallest indexable spotting drill holder. Single cutting edge design gives higher precision when spotting. Applications : Spotting, engraving, and chamfering on milling machines, machining centers. Spotting, facing on CNC athes. 10mm Ø5 Ø6 Ø6 Max.ø8 ød Ø8 Code Parts No. Insert Type Ød Screw Key N9MT NS Nm NK-T N9MT Note: is carbide shank holder. NS Nm NK-T7 Nine9 Cutting Tool & Tool Holders 14

16 90 N9MT Re=0.4 Re=0.8 Re=0.4 Re=0.8 Re= NC40 NC10 H-NC40 H-NC9076 Inserts >> NC40: General purpose, universal grade for all unhardened steel. Each insert has 4 cutting edges. NC10: High positive angle and fully ground cutting edge and relief angle. Universal grade for non-ferrous metal, cast iron and stainless steel. Each insert has 4 cutting edges. H-NC40: Best choice for spotting application. Special geometry with supporting edges for use in high speed machining. Universal grade for all kind of steel and cast iron. Each insert has 2 cutting edges. H-NC9076: High positive geometry and sharp edge. For non-ferrous material such as aluminum, titanium, brass, copper and long cutting chip metal. Produces excellent surface finish on non-ferrous metal. Each insert has 2 cutting edges. Code Parts No. Coating Grade Dimensions S Re N9MT080208CT NC40 TiN K20F NC40 TiN N9MT080204CT K20F NC10 TiAlN H-NC40 TiN N9MT0802CT2T K20F H-NC9076 DC Holder >> Single cutting edge design gives higher precision when spotting. Applications : Spotting, engraving, grooving and chamfering on milling machines, machining centers. Spotting, facing, turning on CNC athes. Re S Dmax. Tmax M5 M6 Max.ø10 ød ød Ø10 Ø3/8 Code Parts No. Ød Screw Key S /8 3/ M5 M M6 M6 25 Note: NS Nm NK-T8 15 Nine9 Cutting Tool & Tool Holders

17 N9MT Single Set >> User friendly, each set is fitted with one complimentary insert. Code Parts No. Ød Total ength Dmax. Tmax S N9MT080208CT-NC NC Spot Drill SA N9MT080204CT-NC Starter Package >> Selected package for starter who wants to try NC Spot Drill. Included one insert on tool holder and five inserts in the pocket. Total 6 inserts are equal to 24 spot drills. Code Parts No. Ød Insert included Content ME6 10 N9MT080208CT-NC ME6A 10 N9MT080204CT-NC10 1 tool holder + 6 inserts + 1 key IN6 3/8 N9MT080208CT-NC IN6A 3/8 N9MT080204CT-NC10 Comparison >> Tool 24 spot drills inserts inserts 12 inserts 24 inserts 24 spot drills 48 spot drills 96 spot drills Note: N9MT080201W Engraving, see page NC40 NC40 NC10 Nine9 Cutting Tool & Tool Holders 16

18 90 N9MT11T3 90 Re=0.8 Re=(0.3) Re=0.8 Re=0.8 Re= NC40 NC10 NC60 H-NC40 H-NC9076 Inserts >> NC40: Wiper design, universal grade for all unhardened steel. Each insert has 4 cutting edges. NC10: High positive angle and fully ground cutting edge and relief angle. Universal grade for non-ferrous metal, cast iron and stainless steel. Each insert has 4 cutting edges. NC60: Wiper design cermet insert, for hardened steel up to 56 HRC. Each insert has 4 cutting edges. H-NC40: Best choice for spotting application. Special geometry with supporting edges for use in high speed machining. Universal grade for all kind of steel and cast iron. Each insert has 2 cutting edges. H-NC9076: High positive geometry and sharp edge. For non-ferrous material such as aluminum, titanium, brass, copper and long cutting chip metal. Produces excellent surface finish on non-ferrous metal. Each insert has 2 cutting edges. NC40 / Wiper design / NC60 Code Parts No. Coating Grade Dimensions S Re NC40 TiN P N9MT11T3CT NC10 TiAlN K10F (0.3) Re Dmax. Tmax NC60 CERMET H-NC40 TiN K20F 0.8 N9MT11T3CT2T H-NC9076 DC K20F 0.8 S Holder >> Single cutting edge design gives higher precision when spotting. Applications : Spotting, engraving, grooving and chamfering on milling machines, machining centers. Spotting, facing on CNC athes. Max.ø14 ød ød M8 Ø16 Code Parts No. Ød Screw Key /2 1/ /8 5/ M8 M8 30 Note: NS Nm NK-T15 17 Nine9 Cutting Tool & Tool Holders

19 N9MT11T Single Set >> User friendly, each set is fitted with one complimentary insert. Code Parts No. Ød Total ength Dmax. Tmax S N9MT11T3CT-NC SA N9MT11T3CT-NC NC Spot Drill S N9MT11T3CT-NC SA N9MT11T3CT-NC /8-02S N9MT11T3CT-NC / /8-02SA N9MT11T3CT-NC Starter Package >> Selected package for starter who wants to try NC Spot Drill. Included one insert on tool holder and five inserts in the pocket. Total 6 inserts are equal to 24 spot drills. Code Parts No. Ød Insert included Content ME6 N9MT11T3CT-NC ME6A N9MT11T3CT-NC10 1 tool holder + 6 inserts + 1 key ME6 N9MT11T3CT-NC ME6A N9MT11T3CT-NC IN6 N9MT11T3CT-NC40 5/ IN6A N9MT11T3CT-NC10 Comparison >> Tool 24 spot drills inserts inserts 12 inserts 24 inserts 24 spot drills 48 spot drills 96 spot drills Nine9 Cutting Tool & Tool Holders 18

20 90 N9MT1704 Re= NC2071 Inserts >> 90 degree indexable spot drill insert, Dmax 22mm. NC2071 : High positive geometry, fully ground cutting edge and relief angle. Universal grade for all unhardened steel and cast iron. Each insert has 2 cutting edges. Code Parts No. Coating Grade Dimensions S Re Dmax. Tmax. Re N9MT1704CT-NC2071 TiN K20F S Holder >> Single cutting edge design gives high precision when spotting. Applications : Spotting, engraving, grooving and chamfering on milling machines, machining centers. Spotting, facing on CNC athes. Ø20 Max.ø22 ød Code Parts No. Ød Screw Key NS Nm NK-T20 19 Nine9 Cutting Tool & Tool Holders

21 N9MT NC40 Inserts >> For spotting diameter up to 25mm. Fully ground cutting edge and relief angle. NC40: Universal grade for carbon steel, alloy steel and cast iron. Each insert has 3 cutting edges. NC Spot Drill Code Parts No. Coating Grade Dimensions S Re Dmax. Tmax N9MT220408CT-NC40 TiN P S Holder >> arge spotting diameter with indexable insert. Single cutting edge design gives high precision when spotting. Applications : spotting and chamfering on milling machine, machining centers. Ø25 Max.ø25 min.ø5.16 ød 30 Code Parts No. Ød Screw Key CT CT NS Nm NK-T15 Nine9 Cutting Tool & Tool Holders 20

22 N9MT11T3CT2T-H Re=0.8 Re= H-NC40 H-NC ~140 For aircraft 100 normal rivet hole and screw hole. For spotting before drilling by 118 point angle drill. 60 chamfering. For spotting before drilling by 135 ~140 point angle high performance drill. Inserts >> H-NC40: Universal grade for all kind of steel and cast iron. Each insert has 2 cutting edges. H-NC9076: High positive geometry and sharp edge. For non-ferrous material such as aluminum, titanium, brass, copper and long cutting chip metal. Produces excellent surface finish when chamfering non-ferrous metal. Each insert has 2 cutting edges. 2 edge insert Must load correctly Dimensions Code Parts No. Coating Grade S Re H-NC40 TiN N9MT11T3CT2T K20F H-NC9076 DC Re S Holder >> Indexable insert spotting drill holders for 100 /120 /142 spotting. Spotting produces better hole position and geometrically uniform holes. Increase tool life of the next drilling operation. Ø20 Ø20; Ø3/4 ød Ø20; Ø3/4 Code Parts No. Angle Ød Screw / Key Dmax. Tmax NS Nm / / NK-T / / Nine9 Cutting Tool & Tool Holders

23 V14208 / V Re=0.8 Re= V NC2071 V NC2071 Inserts >> For spotting before drilling by point angle high performance drill. 142 degree indexable spotting drills. Dmax 32mm. NC2071: High positive geometry, fully ground cutting edge and relief angle. Universal grade for all unhardened steel and cast iron. Each insert has 2 cutting edges ~140 NC Spot Drill Code Parts No. Coating Grade Dimensions S Re Dmax. Tmax V NC2071 TiN K20F V NC2071 S Re Holder >> Using spotting first may increase higher speed and feed rate of the after drills. Extend your drill life with 142 spotting. Reduce your drilling cost. Higher accuracy of positioning and diameter tolerance! Ø16 Max.ø32 ød Ø25 Code Parts No. Insert Type Ød Screw Key V V V V NS Nm NS Nm NK-T9 NK-T20 Nine9 Cutting Tool & Tool Holders 22

24 WSP Spotting New Geometry of Spotting Tool NC2033 Combined spotting and chamfering >> Reduces process to one operation. Shortens cycle time. Use to spot prior to drilling with high performance drills for higher accuracy of hole position. Good support spotting process for round parts. 1 process provides 2 applications 90 Chamfering 142 Spot Drilling WSP Spotting 2 in Inserts >> NC2033: Fully ground cutting edge and relief angle. Universal grade for steel and cast iron. Each insert has 2 cutting edges. Code Parts No. Coating Grade Thread Size D1±0.05 * D2 2 Dmax. Tmax N9MT0802M04C-NC2033 M4x N9MT0802M05C-NC2033 TiAlN K20F M5x N9MT0802M06C-NC2033 M6x N9MT11T3M08C-NC2033 M8x TiAlN K20F N9MT11T3M10C-NC2033 M10x N9MT11T3UNC25-NC2033 D1 D2 1/4-20 UNC N9MT11T3UNC31-NC2033 TiAlN K20F 5/16-18 UNC N9MT11T3UNC38-NC2033 3/8-16 UNC N9MT1704M12C-NC2033 M12x N9MT1704M14C-NC2033 TiAlN K20F M14x N9MT1704M16C-NC2033 M16x Note: D1 refer to the Tap Pre-drilling sizes. * Technical information, please refer to page 35. * 23 Nine9 Cutting Tool & Tool Holders

25 WSP Spotting New Geometry of Spotting Tool Holder >> Utilizes standard NC Spot Drill holders. Holders and inserts are interchangeable. Applications: Spotting, grooving and chamfering. ød Ø10 Ø3/8 Ø16 Ø5/8 Ø20 Ø3/4 NC Spot Drill Code Parts No. Ød Insert Type Thread Size Screw Key /8 3/8 N9MT0802 M4~M ±0.29 NS Nm NK-T M8~M10 N9MT11T /8 5/8 1/4~3/8 UNC 97.55±0.55 NS Nm NK-T /4 3/4" N9MT1704 M12~M ±0.64 NS Nm NK-T20 Example >> The recommended chamfering is 5% of the nominal diameter of the thread, for example 6.3 mm for M6 thread. If you need larger chamfer, it can be calculated the required depth of spotting. (see page 35) Drilled hole for M6 M6+5% Chamfering M6+1mm Chamfering M6 M6 Comparison >> Carbide Step Drill Spotting + Drill WSP Spotting + Drill Tool cost is high Shorter tool life Can't drill directly from solid on round parts. Bad position accuracy. onger drilling time Guided at the weakest corner of drill Shorter tool life Shorter drilling time Guided at the strongest corner of drill onger tool life Also for chamfering or grooving application 90 Drilling depth 145 Drilling depth Nine9 Cutting Tool & Tool Holders 24

26 Corner Rounding >> Type of RC Various corner radius inserts can fit on same holder Carbide insert can stand very long tool life Produces smooth and excellent surface finish on workpiece. Features Each insert has 2 cutting edges. Combination corner rounding and 45 chamfering application on same insert. Higher cutting speed and feed rate. Very small X offset, good for contour chamfering. Utilizes standard NC Spot Drill holders , & Corner Rounding Circular Corner Rounding c a b b a Applications a b c Radius 0.5 Radius 1.0 Radius Nine9 Cutting Tool & Tool Holders

27 N9MT05T1RC RC RC0.5~RC1.0 All are interchangeable on same holder NC2071 NC9036 Inserts >> Various corner radius inserts can fit on same holder. Very small X offset 1.25mm for radius 0.5, the small x offset allows for profiling in small corners. NC2071: Universal grade for all unhardened steel and cast iron. Inserts are CNC ground for precision radius location. Each insert has 2 cutting edges. R Z Y Corner Rounding NC9036: For non-ferrous material such as aluminum, acrylic, titanium, brass, copper and stainless steel. High positive geometry and sharp edge produces excellent surface finish. Each insert has 2 cutting edges. X Insert Radius Code Parts No. Coating Grade offset Dimensions X Y Z S w NC2071 TiN N9MT05T1RC NC9036 DC K20F NC2071 TiN N9MT05T1RC NC9036 DC K20F S NC2071 TiN N9MT05T1RC NC9036 DC K20F Holder >> For corner rounding using NC Spot Drill shank. Ø5 Ø6 Max.ø6 ød Ø6 Code Parts No. Ød Screw Key * is carbide shank holder NS Nm NK-T6 Nine9 Cutting Tool & Tool Holders 26

28 RC N9MT11T3RC RC1.0~RC3.0 All are interchangeable on same holder NC40 NC9036 Inserts >> Higher cutting speed and feed rate. Combination corner rounding and 45 chamfering application on same insert. Various corner radius inserts can fit on same holder. NC40: Universal grade for all unhardened steel and cast iron. Inserts are CNC ground for precision radius location. Each insert has 2 cutting edges. NC9036: For non-ferrous material such as aluminum, acrylic, titanium, brass, copper and stainless steel. High positive geometry and sharp edge produces excellent surface finish. Each insert has 2 cutting edges. Insert Radius /64 1/32 1/16 3/32 1/8 Code Parts No. Coating Grade NC40 TiN N9MT11T3RC NC9036 DC NC40 TiN N9MT11T3RC NC9036 DC NC40 TiN N9MT11T3RC NC9036 DC NC40 TiN N9MT11T3RC NC9036 DC NC40 TiN N9MT11T3RC NC9036 DC Holder >> For corner rounding using NC Spot Drill shank. offset Dimensions X Y Z S K20F K20F K20F K20F K20F N9MT11T3RC1/64 NC40 TiN K20F NC9036 DC N9MT11T3RC1/32 NC40 TiN K20F NC9036 DC N9MT11T3RC1/16 NC40 TiN K20F NC9036 DC N9MT11T3RC3/32 NC40 TiN K20F NC9036 DC N9MT11T3RC 1/8 NC40 TiN K20F NC9036 DC S R X Z Y Code Parts No. Ød Screw/ Key ød /2 1/ /8 5/ NS Nm NK-T15 Corner radius Ø12, Ø16 27 Nine9 Cutting Tool & Tool Holders

29 N9MT1704RC RC RC4.0~RC6.0 All are interchangeable on same holder NC2071 NC9036 Inserts >> Higher cutting speed and feed rate. Combination corner rounding and 45 chamfering application on same insert. Various corner radius inserts can fit on same holder. NC2071: Universal grade for all unhardened steel and cast iron. Inserts are CNC ground for precision radius location. Each insert has 2 cutting edges. R Corner Rounding NC9036: For non-ferrous material such as aluminum, acrylic, titanium, brass, copper and stainless steel. High positive geometry and sharp edge produces excellent surface finish. Each insert has 2 cutting edges. X Z Y Corner radius(r) Code Parts No. Coating Grade offset Dimensions X Y Z S NC2071 TiN N9MT1704RC NC9036 DC K20F NC2071 TiN N9MT1704RC NC9036 DC K20F S NC2071 TiN N9MT1704RC NC9036 DC K20F Holder >> For corner rounding using NC Spot Drill shank. Good for small work pieces, which need large corner rounding. Ø20, Ø25 ød Corner radius Code Parts No. Ød Screw Key NS Nm NK-T20 Nine9 Cutting Tool & Tool Holders 28

30 Corner Rounding >> Type of R Various corner radius inserts can fit on same holder Carbide insert can stand very long tool life Produces smooth and excellent surface finish on workpiece. Features Each insert has 4 cutting edges. R1.0 ~ R3.0 inserts are interchangeable on same holder. For front and back chamfering. Tool offset can be set after measuring tool length by tool presetter or Z-Zero Setter. Inserts are CNC ground for precision radius and location. Optimizes the tool performance and reduces the cutting time. Front & Back Corner Rounding Back Circular Corner Rounding 29 Nine9 Cutting Tool & Tool Holders

31 N9MT11T3R R R1.0~R3.0 All are interchangeable on same holder R1.0 R1.5 R2.0 R2.5 R3.0 Inserts >> For front and back corner rounding. Various corner radius inserts can fit on same holder. Coated carbide inserts for excellent tool life. Each insert has 4 cutting edges. NC2071: Universal grade for all unhardened steel and cast iron. Inserts are CNC ground for precision radius location. Corner Rounding-R Corner radius(r) Code Parts No. Coating Grade Dimensions S N9MT11T3R10-NC2071 TiN P N9MT11T3R15-NC2071 TiN P35 R N9MT11T3R20-NC2071 TiN P S N9MT11T3R25-NC2071 TiN P N9MT11T3R30-NC2071 TiN P35 Holder >> Center of radius of each tool is dedicated. Tool offset can be set after measuring tool length by tool presetter or Z-Zero Setter. Ø16 Ø16 ød Ø25 Code Parts No. Ød Z Screw Key R R R NS Nm NK-T15 More >> Also can fit with N9MT11T308A inserts for front and back chamfering. (Please see page 32) Nine9 Cutting Tool & Tool Holders 30

32 R N9MT11T3R Back Corner rounding Cutting Position >> R 100 * R X E X E E2 X2 16 Y R Z Y R Z Z2 * R 150 Y2 40 X E E2 X R & R For front and back corner rounding. * Eliminates 2nd operation or deburring time. * Y R Z Z2 Y2 Insert Radius Holder Front Chamfering Back Chamfering E X Y Z E2 X2 Y2 Z2 Z R R R R R R R R R R R R R R R R R R R R Nine9 Cutting Tool & Tool Holders

33 N9MT11T308A 45 Chamfering Tool 308 A Re=0.8 Re=0.8 Re= NC40 NC10 NC60 Inserts >> NC40: General purpose, universal grade for all unhardened steel. Each insert has 4 cutting edges. NC10: High positive angle and fully ground cutting edge and relief angle. Universal grade for Al, Al-alloy, non-ferrous metal, cast iron and stainless steel. Each insert has 4 cutting edges. NC60: Cermet insert, for hardened steel up to 56 HRC. Each insert has 4 cutting edges. Corner Rounding-A Code Parts No. Coating Grade NC40 TiN P N9MT11T308A NC10 TiAN K10F Re Dimensions S Re NC60 Cermet S Holder >> can be applied for machining back chamfering and side grooving. min.ø6 Max.ø Ø20 ød 1 45 Max.ø28 min.ø Ø20 ød Code Parts No. Insert type Chamfering Ød 1 2 Z Screw / Key Ø6-Ø NS N9MT11T308A 2.5 Nm Ø16-Ø NK-T15 Example >> 1 Action Max. 65mm C ø External and internal chamfering 2 Side chamfering 3 Side grooving C For back chamfering Max. 2mm Min.diameter for shift ø24mm. 4 4 Back chamfering Nine9 Cutting Tool & Tool Holders 32

34 Cutting Data Diameter / Depth Chart and Speed / Feed Rate Calculation of NC Spot Drill Sectional view of Chamfering (for a = 90 only) d t Minimum 1 mm (0.04 ) Diameter of Spotting d Sectional view of Spotting & Engraving d t Minimum 1 mm (0.04 ) NC40 / NC60 d t Other grade Depth of Spotting t Instruction of Use >> 1. From Spot diameter d to get drill depth t. 4. From the intersection draw a vertical line to the bottom to have depth of spotting t. t is the drill depth of the NC program. 5. The sectional view of spotting will depend on the shape of insert, NC40 and other grades of inserts have different sectional view. 6. For chamfering, do not use tip of insert, 1mm(0.04 ) minimum clearance is required for a smooth surface finish. Calculate spindle speed and feed rate >> 1. Using your d value and cutting speed Vc from the data sheet, calculate spindle speed S (RPM). 2. F feed rate per minute F = f x S = RPM x IPR Metric Inch S = F = S x f Vc X 1000 X d d = S = Vc = f = diameter -mm Spindle Speed -r.p.m. Cutting Speed -m/min. mm/rev. (3.82xSFM) S = d F = fxs d = diameter-inch S = Spindle Speed-r.p.m. SFM = Surface Speed-ft./min. Vc (m/min.) x 3.28 f = IPR = inch/rev. F = mm/min. F = inch/min. 33 Nine9 Cutting Tool & Tool Holders

35 Cutting Data N9MT-CT >> Insert Multi-function Determine spindle speed and feed rate: Choose spotting depth to decide spotting diameter according to the Diameter/Depth chart on page 33. The spindle speed should be calculated by the maximum diameter of spotting, chamfering and grooving. Spotting Work Material Vc (m/min) f (mm/rev.) Grade of Insert Carbon Steel 150~ ~0.10 NC40, NC2071 Alloy Steel 100~ ~0.08 NC40, NC2071 Stainless Steel 65~ ~0.06 NC10, NC60, NC40, NC2071 Cast iron ~0.10 NC40, NC10, NC2071 Non-Ferrous Metal (Al, Cu) 150~ ~0.10 NC10, NC9076, NC2071 Ti, Ti-alloy 40~ ~0.08 NC9076 Hardened steel 40~56 HRC 30~ ~0.08 NC60 * For technical construction reasons, the insert is not located on the center of the holder. * Inserts with supporting edges can increase feed rate 50%. Chamfering Work Material Vc (m/min) f (mm/rev.) Grade of Insert Carbon Steel 150~ ~0.24 NC40, NC2071 Alloy Steel 100~ ~0.20 NC40, NC2071 Stainless Steel 65~ ~0.20 NC10, NC60, NC40, NC2071 Cast iron ~0.25 NC40, NC10, NC2071 Non-Ferrous Metal (Al, Cu) 150~ ~0.25 NC10, NC9076, NC2071 Ti, Ti-alloy 40~ ~0.08 NC9076 Hardened steel 40~56 HRC 30~ ~0.08 NC60 Grooving Work Material Vc (m/min) f (mm/rev.) Grade of Insert Carbon Steel 150~ ~0.10 NC40, NC2071 Alloy Steel 100~ ~0.08 NC40, NC2071 Stainless Steel 65~ ~0.06 NC10, NC60, NC40, NC2071 Cast iron 80~ ~0.08 NC40, NC10, NC2071 Non-Ferrous Metal (Al, Cu) 150~ ~0.08 NC10, NC9076, NC2071 Ti, Ti-alloy 40~ ~0.08 NC9076 Hardened steel 40~56 HRC 30~ ~0.08 NC60 Nine9 Cutting Tool & Tool Holders 34

36 Cutting Data WSP Spotting >> W Spotting WSP spotting Formula P req. = Dreq. x P P = distance of theoretical intersection point to tip of insert. 0.5 = req. = required drilling depth Dreq. = required diameter req. Dreq. M4 M5 M6 M8 M10 M12 M14 M16 1/4-20 UNC 5/16-18 UNC 3/8-16 UNC P = WSP spotting Work Material Vc (m/min) f (mm/rev.) Carbon Steel 150 ~ ~ 0.15 Alloy Steel 120 ~ ~ 0.10 Stainless Steel 80 ~ ~ 0.08 Cast iron 100 ~ ~ 0.10 N9MT-RC Insert >> Corner Rounding Determine spindle speed and feed: To decide running speed of the tools and feed rate, please calculate spindle speed and feed rate according to the following formula and cutting data: Corner Rounding Calculate spindle speed Center of insert d = 2 x X S = F = S x f mm Vc x 1000 d x r.p.m. mm/min. d = diameter of the tool for calculation purpose X = tool radius offset (ref. page 26~28 for RC inserts) Vc = Cutting Speed -m/min. S = Spindle Speed -r.p.m. F = mm/min. f = mm/rev. Center of holder X Y Calculate tool length offest on machining center T = T -Y, H = X X = tool radius offset (ref. page 26~28 for RC inserts) Y = distance to the center of radius. (ref. page 26~28 for RC inserts) T = tool length T = tool length offset. H = tool radius offset RC Insert Work Material Vc (m/min) f (mm/rev.) Grade of Insert Carbon Steel 150~ ~0.10 NC40, NC2071 Alloy steel 100~ ~0.10 NC40, NC2071 High alloy steel 80~ ~0.08 NC40, NC2071 Stainless Steel 65~ ~0.10 NC9036 Cast iron 150~ ~0.10 NC40, NC2071 Aluminum, AI-alloy Si < 12% 150~ ~0.10 NC9036 Al-alloy Si >12% 100~ ~0.10 NC9036 Cu 200~ ~0.10 NC9036 Brass and Bronze 150~ ~0.10 NC Nine9 Cutting Tool & Tool Holders

37 Cutting Data N9MT-R Insert >> Corner Rounding (4 cutting edges) R Insert Work Material Vc (m/min) f (mm/rev.) Grade of Insert Carbon Steel 150~ ~0.10 NC2071 Alloy steel 100~ ~0.08 NC2071 High alloy steel 60~ ~0.06 NC2071 Cast iron 150~ ~0.10 NC2071 A Insert >> 45 Chamfering Formula point angle 90 d S = Vc X 1000 d X r.p.m. d = Vc = effective diameter cutting speed-m/min.or ft/min. F = S x f mm/min. S = Spindle speed f = feed per rev.-mm/rev. Work Material Vc (m/min) f (mm/rev.) Grade of Insert Carbon Steel ~0.10 NC40 Alloy Steel ~0.08 NC40 High alloy steel ~0.06 NC40 Stainless Steel ~0.06 NC10 Cast iron ~0.10 NC10, NC40 Aluminum, AI-alloy Si < 12% ~0.10 NC10 Al-alloy Si >12% ~0.10 NC10 Cu ~0.10 NC10 Brass and Bronze ~0.10 NC10 Hardened steel 40~56 HRC ~0.10 NC60 Nine9 Cutting Tool & Tool Holders 36

38 Center Drill >> The i-center is a trademark of Nine9, the developer of the first indexable center drill in the world.(patented) Offering an indexable insert system for the 1st time, Nine9 s i-center design improves your process performance. Features World s first indexable center drill Shortens set up and center drilling time Increases tool life and reduces tooling costs High Speed, High Feed Rate The special ground insert and rigid holder design facilitate high performance speed and feed rates. For example, drilling alloy steel at 6000 rpm and feed rate of 600 mm/min. (0.1 mm/rev.) Easy Tool ength Setting The axial position accuracy of the insert is 0.05 mm (.002 ). It is not necessary to reset the tool length when changing the insert or cutting edge. Excellent Repeatability The positioning repeatability of the insert is within 0.02 mm (.0008 ) in radial direction, thus ensuring conformity to any national standards. High pressure coolant can be supplied through center directly to tip of center er drill l insert. Extended Tool ife Coolant can be supplied through the center of the holder to increase performance and extend tool life. Insert geometry, grades and coating process are specifically engineered for centering applications. Special forms are possible 37

39 Standard stock item * * DIN 332 Form R Ø1.0~Ø10 Insert Type: * DIN 332 Form A+B Ø1.0~Ø10 * NC2033 / K20F grade TiAIN FUDURA NANO COATING. * NC5074 / P40 grade Helica coating, for IC08 inserts. * DIN 332 Form A Ø2.0~Ø2.5 * ANSI 60 #2.0~#10 PR (Similar DIN332 R) C Type Excellent repeatability by insert type. No need tool length re-setting while changing insert or cutting edge. F Type 38

40 Indexable Center Drill R DIN332 Form R DIN332 Form A+B 120 d2 d1 IC 120 d3 d2 d1 IC 1 2 CT CT DIN332 Form R >> Code Parts No. Coating Grade d1 d2 1 2 R CT ±0.025 IC I9MT08T1R0100-NC I9MT08T1R0125-NC Helica P I9MT08T1R0160-NC I9MT08T1R0200-NC I9MT12T2R0200-NC2033 I9MT12T2R0250-NC I9MT12T2R0315-NC I9MT1603R0400-NC TiAlN K20F I9MT1603R0500-NC I9MT2004R0630-NC I9MT2004R0800-NC I9MT2506R1000-NC DIN332 Form A+B >> Code Parts No. Coating Grade d1 d2 d CT ±0.025 IC I9MT08T1B0100-NC I9MT08T1B0125-NC Helica P I9MT08T1B0160-NC I9MT08T1B0200-NC I9MT12T2B0200-NC2033 I9MT12T2B0250-NC I9MT12T2B0315-NC I9MT1603B0400-NC TiAlN K20F I9MT1603B0500-NC I9MT2004B0630-NC I9MT2004B0800-NC I9MT2506B1000-NC Nine9 Cutting Tool & Tool Holders

41 DIN332 Form A 120 d3 d2 d1 IC ANSI d2 d1 IC CT 1 2 CT DIN332 Form A >> Code Parts No. Grade Coating d1 d2 d CT ±0.025 IC I9MT08T1A0200-NC I9MT08T1A0250-NC5074 P40 Helica I9MT08T1A0315-NC ANSI 60 >> Code Parts No. Grade Coating Size d1 d2 1 2 CT mm mm mm mm ±0.025 IC I9MT12T2A2-NC2033 #2 5/ / / I9MT12T2A3-NC2033 #3 7/ / / I9MT12T2A4-NC2033 #4 1/ / / I9MT1603A5-NC2033 #5 3/ / / K20F TiAlN I9MT2004A6-NC2033 #6 7/ / / I9MT2004A7-NC2033 #7 1/ / / I9MT2004A8-NC2033 #8 5/ / / I9MT2506A10-NC2033 #10 3/ / i-center Holder >> Made of hardened high alloy steel. Shank is ground to h6 tolerance. Special holders are available on request. ØD IC ød 2 1 Code Parts No. Type IC ød 1 2 ød Screw Key IC08-10F BC10-IC08F IC12-16F SB16-IC12F IC16-16F SB16-IC16F IC20-20F SB20-IC20F IC25-25F SB25-IC25F NS Nm NS Nm NS Nm NS Nm NS Nm NK-T7 NK-T9 NK-T15 NK-T20 NK-T20 Code Parts No. Type IC ød 1 2 ød Screw Key IC08-3/8F BC3/8"-IC08F 08 3/8" IC12-5/8F SB5/8"-IC12F 12 5/8" IC16-5/8F SB5/8"-IC16F 16 5/8" IC20-3/4F SB3/4"-IC20F 20 3/4" IC25-1F SB 1"-IC25F 25 1" NS Nm NS Nm NS Nm NS Nm NS Nm NK-T7 NK-T9 NK-T15 NK-T20 NK-T20 Nine9 Cutting Tool & Tool Holders 40

42 PR N9MT11T3PR Radius Center Drilling 60 Ancient Now & Future NC40 Inserts >> Create 60 center holes SIMIAR to DIN 332 Form R. Carbide insert can stand very long tool life. Easy tool length setting, saving tool changing time. d2 d1 NC40: Universal grade for all unhardened steel and cast iron. Radius curve eliminates the sharp transition from drill point to countersink angle. Each insert has 2 cutting edges. Code Parts No. Coating Grade Dimensions d1 d N9MT11T3PR20-NC N9MT11T3PR25-NC40 TiN P N9MT11T3PR30-NC Holder >> PR holder has small offset value. Also apply as a 90 spotting drill while fitted with N9MT11T3CT2T-H insert (page 21). Ø16 ød Code Parts No. Ød Screw Key PR PR NS Nm NK-T15 Turning and Centering Capacity on CNC athes max Action 1 Center Drilling 2 Facing 3 Chamfering 4 External Turning PR Insert >> Radius Center Drilling Center Drilling Work Material Vc (m/min) f (mm/rev.) Grade of Insert 60 Carbon Steel Alloy steel High alloy steel NC40 Cast iron Nine9 Cutting Tool & Tool Holders

43 Performance Profit by making the right choice >> High speed and feed rate reduce cutting time. The unique design increases tool life and reduces change over time. CT CT± CT 2 cutting edges 2 cutting flutes design Comparison >> Workpiece : ow carbon alloy steel, 850 N/mm 2 Machine: VMC BT40 with internal coolant Diameter of tool : Ø3.15 mm Depth of drilling : 7.2 mm Comparison i-center HSS Center Drill ( TiN Coating ) Solid Carbide Center Drill Cutting speed m/min Spindle speed r.p.m Feed rate f = mm/rev Feed rate F= mm/min Coolant Emulsion External / Internal External External Drilling time sec Holes of drilling per edge Tool Ex: 200,000 holes, total drilling time i-center i-center HSS Center Drill 33 Hours 694 Hours i-center 33 Hours Solid Carbide Center Drill Tool 36 Hours Hour Ex: 200,000 holes, total tool length setup time i-center HSS Center Drill 29 min. 855 min. i-center 29 min. Solid Carbide Center Drill 120 min. Surface finish >> i-center Insert I9MT1603B0500 NC min. Material SCM440 Vc 60 m/min. S 3800 r.p.m. f 0.1 mm/rev. F 380 mm/min. Ap 13.5 mm Nine9 Cutting Tool & Tool Holders 42

44 Also Available >> Special holder & Insert 25x25 square shank holder >> Parts NO IC -2525MF * For used on lathe IC -R2525MF 150mm Cylindrical Shank >> Pre-balanced (G2.5 / 10,000 rpm) eft hand tool holder and Insert. (NC5074. NC2033) Special insert. Combined centering, facing chamfering and external turning >> 43 Nine9 Cutting Tool & Tool Holders

45 i-center Enquiry Form Company >> Challenge or improvement >> Center hole dimension >> Please provide workpiece drawing One of following type should be chosen. Type R The following information should be checked while discussing with customer. Machine Machine Type Spindle Speed Max. r.p.m. Power of Spindle motor KW HP Type A Coolant supply NO If yes, External Internal bar(psi) Current tool Cutting Speed HSS m/min. Solid Carbide SFM Type B i-center Others Feed Rate mm/rev. inch/rev. Work Piece Material code Center hole type Other request R A B C Other as attached drawing Surface roughness Tolerance(see below) Type C Special Tool holder shank dimensions >> Special tool holder shank, please fill in D1 and 4. As attached drawing. Metric Inch Right eft Other Dimension Table A1 A2 A3 ød1 ød2 ød3 Dimension Tolerance Dimension Table R ød1 4 Dimension Tolerance h6 --- Nine9 Cutting Tool & Tool Holders 44

46 60 Center holes DIN 332 >> Form R, A and B b DIN332 Form R d1 d2 DIN332 Form A d1 d2 90 DIN332 Form B d1 d d3 t a t a t a STD DIN332 Form R ISO DIN332 Form A ISO DIN332 Form B ISO d1 d2 t a d2 t a d2 b d3 t a Advantage of Form R Center hole 60 Center of tail stock 90 Center of tail stock Center hole and center are misaligned Advantage of Form B center hole Avoid scar or distortion while transportation Burr Rough surface of workpiece Total solution 45 Nine9 Cutting Tool & Tool Holders

47 i-center Applications Tip >> Various centering applications and products - shafts of engine, transmission gear, bearings, motors, grinding parts, spindles, gear reducers, cooling fan, universal joints... Special forms for other applications also available on request. i-center Nine9 Cutting Tool & Tool Holders 46

48 Cutting Data Attention >> For d1< 4 mm or size #5, the center misalignment must be less than 0.05mm. If the CNC lathe turret center s misalignment is above 0.15mm, please use the Center Height Adjusting Sleeve. (See page 71) For low spindle speed special purpose machines or lathes, lower spindle speed is allowed but the feed rate should be maintained. ø1~ø3.15 (#2~#4) >> Workpiece material Carbon steel C<0.3% Carbon steel C>0.3% ow alloy steel C<0.3% High alloy steel C>0.3% Stainless Steel Cast iron Al, and non-ferrous metal IC08 f (mm/rev) IC12 Ø1~1.25 Ø1.6~3.15 Ø2 (#2) Ø2.5 (#3) Ø3.15 (#4) (S=17825 rpm) (S=17825 rpm) (S=14005 rpm) (S=12732 rpm) (S=2546 rpm) (S=15278 rpm) (S=38197 rpm) (S=13930 rpm) (S=11940 rpm) (S=10950 rpm) (S=9950 rpm) (S=1592 rpm) (S=11940 rpm) (S=29850 rpm) (S=11140 rpm) (S=9549 rpm) (S=8753 rpm) (S=7957 rpm) (S=1592 rpm) (S=9549 rpm) (S=23873 rpm) (S=8912 rpm) (S=7639 rpm) (S=7002 rpm) (S=6366 rpm) (S=1270 rpm) (S=7639 rpm) (S=19098 rpm) (S=7073 rpm) (S=6063 rpm) (S=5557 rpm) (S=5052 rpm) (S=1010 rpm) (S=6063 rpm) (S=15157 rpm) Cutting emulsion emulsion emulsion emulsion emulsion internal>5 bar dry emulsion ø4~ø10 (#5~#10) >> Workpiece material Carbon steel C<0.3% Carbon steel C>0.3% ow alloy steel C<0.3% High alloy steel C>0.3% Stainless Steel Cast iron Al, and non-ferrous metal Clamping of the insert f (mm/rev) IC16 IC20 IC25 Ø4 (#5) Ø5 (#6) Ø6.3 (#7) Ø8 (#8) Ø10 (#10) (S=5570 rpm) (S=4774 rpm) (S=4376 rpm) (S=3978 rpm) (S=1194 rpm) (S=4774 rpm) (S=11936 rpm) (S=4456 rpm) (S=3819 rpm) (S=3501 rpm) (S=3183 rpm) (S=955 rpm) (S=3819 rpm) (S=9549 rpm) (S=3536 rpm) (S=3031 rpm) (S=2778 rpm) (S=2526 rpm) (S=758 rpm) (S=3031 rpm) (S=7578 rpm) (S=2785 rpm) (S=2387 rpm) (S=2188 rpm) (S=1989 rpm) (S=597 rpm) (S=2387 rpm) (S=5968 rpm) (S=2228 rpm) (S=1909 rpm) (S=1750 rpm) (S=1591 rpm) (S=477 rpm) (S=1909 rpm) (S=4774 rpm) Cutting emulsion emulsion emulsion emulsion emulsion internal>5 bar dry emulsion Unscrew the insert Nine9 Cutting Tool & Tool Holders

49 Engraving This is a revolutionary new concept of engraving tools with indexable carbide inserts. They offer you the ability to produce HIGH QUAITY ENGRAVING in most materials. The latest coated carbide grades help you to obtain higher speed and feed rate, dramatically reducing your cycle time. Features High Positive Rake Angle Indexable insert. Suitable for engraving all types of materials, such as plastic, non-ferrous metal, aluminum, copper, carbon steel and stainless steel. Multi-Side Grinding Full peripherally ground insert to ensure efficient repeatability. It performs excellently without producing any burrs, especially in copper, aluminum and stainless steel. High Speed, High Feed Rate Designed to run at high speed, up to 40,000 r.p.m. Feed rate 0.08mm (0.003 ) / rev. apply to aluminum; 0.05mm (0.002 ) / rev. apply to stainless steel. Reduces engraving cycle time! Economical Each indexable insert has 2 cutting edges. No resharpening required. Tool length is unchanged. No need to reset after changing insert or cutting edge. Excellent repeatability! 48

50 Nine9 X7-99 Serial number S/N TW Applications Serial numbers, product codes, dial scales, signs, logo, graph and almost any character which can be created by the NC programming system. ogo outlines Mold & Die Product info n max. F max. S 4800min 34KN 84KN Dial scales Widely be used for marking on machine components, medical components, gun components, mold and die, automotive parts, gears, bearings and luxury goods. 49

51 Engraving Tool 45 V045 Re=0.2 Re=0.2 Re= NC2032 NC2071 NC9031 Inserts >> NC2032: ong tool life For all kinds of steel from 30~50 HRC, carbon steel, alloy steel, and cast iron. NC2071: Strong edge on chip groove best suited for min. DOC 0.2 mm Universal grade for all kinds of steel <30HRC, non-ferrous metal and stainless steel. NC9031: Fully positive ground rake angle, very sharp edge for shallow engraving. For non-ferrous metal such as aluminum, brass, copper, titanium, plastic and acrylic. Wmax. T Wmin. Code Parts No. Coating Grade NC2071 TiN Dimensions W T S Re Wmin. Wmax. Tmin. Tmax V04506T1W06 NC2032 TiAlN K20F NC9031 TiN Holder >> * engraving machines, high speed cutting. X (100mm length) is only for AI, AI-alloy cutting, unbalanced <0.6gm. * Ø6 Engraving Tool ød Code Parts No. Angle Ød 1 Screw / Key V * V Starter Kit >> Code Parts No. Shank Ø * V045-06X Note: DC Slim chuck, see page 69. Angle Insert included Content V045-03K-71 V04506T1W06-NC2071 Ø V045-03K V04506T1W06-NC V V045-03K-31 V04506T1W06-NC9031 NS Nm NK-T7 1 x Holder 1 x T7 Key 3 x inserts V060-03K-71 V06006T1W06-NC V060-03K-32 Ø6 V06006T1W06-NC V060-03K V V06006T1W06-NC V060-03K-31 V06006T1W06-NC9031 Nine9 Cutting Tool & Tool Holders 50

52 V060 Engraving Tool Re=0.2 Re=0.2 Re=0.2 Re= NC2032 NC2071 NC2035 NC9031 NC2032 NC Inserts >> NC2032: ong tool life For all kinds of steel from 30~50 HRC, carbon steel, alloy steel,and cast iron. NC2071: Strong edge on chip groove best suited for min. DOC 0.2 mm Wmax. Universal grade for all kinds of steel <30HRC, non-ferrous metal and stainless steel. NC2035: ADURA coating, reduces heat and tool wear. Wmin. For steel with heat treatment up to 56 HRC. 1 NC9031: Fully positive ground rake angle very sharp edge for shallow engraing. For non-ferrous metals such as aluminum, brass, copper, titanium, Wmax. plastic and acrylic. NC9036: DC coating, very sharp edge produces excellent surface finish. For non ferrous metals such as aluminum, brass, Wmin. 2 copper, titanium, plastic and acrylic. T T Fig Code Parts No. Coating Grade NC2071 TiN Dimensions W T S Re Wmin. Wmax. Tmin. Tmax NC2032 TiAlN V06006T1W06 K20F NC2035 ADURA NC9031 TiN Fig Code Parts No. Coating Grade NC2032 TiAlN V06006T1W NC9036 DC Dimensions W T S Re Wmin. Wmax. Tmin. Tmax. K20F Holder >> * high speed cutting. * X (100mm length) is only for AI, AI-alloy cutting, unbalanced <0.6gm. Ø6 Ø4 Ø6 1 ød ød Code Parts No. Angle Ød 1 Screw / Key V V * V * V060-06X NS Nm NK-T7 51 Nine9 Cutting Tool & Tool Holders

53 W060 Engraving Tools W060 SW Wmin:0.1mm Wmin:0.2mm Wmin:0.3mm NEW 60 NC2032 NC2032 NC2032 Inserts >> imited design, simply for thin or light engraving, used on engraving machine. Shank diameter 4mm is same as insert s size. Slim fits! Each insert has 2 cutting edges. NC2032: Universal grade for all unhardened steel. Code Parts No. Angle Coating 01W2001 W06004S101-NC2032 Dimensions S Wmin. Wmax. Tmax W2002 W06004S102-NC TiAlN W2003 W06004S103-NC2032 S Holder >> Code Parts No. Angle Ød Srew Key 69W W NS Nm NK-T6 N9MT080201W NC40 NC40 NC10 Engraving Tool Inserts >> No need to reset tool length after changing insert or cutting edge. Each insert has 4 cutting edges. NC40: NC10: Universal grade for all unhardened steel. Universal grade for non-ferrous metal and cast iron. Code Parts No. Angle Coating Grade Dimensions S Wmin. Wmax. Tmax NC40 60 TiN K20F N9MT080201W NC40 90 TiN K20F NC10 90 TiAlN K20F S Holder >> For SW engraving using NC Spot Drill shank. Ø10 ød Ø4 1 Code Parts No. Ød Screw Key /8 3/8 90 NS Nm NK-T8 Nine9 Cutting Tool & Tool Holders 52

54 Performance Comparison >> Tool Cutting data V V06006T1W06-NC2071 Engraving tool Ball nose end mill Radius 0.4 mm Workpiece material Tool steel SKD 61 (JIS G 4404), Hardness: HRB92~93 ( HB 200) Spindle speed r.p.m Feed rate mm/min Cutting depth Ap 0.2 mm 0.2 mm 0.05 mm, 4 times to cut to 0.2 mm Roughness of bottom Ra 0.36 m 0.83 m 0.46 m Change and resetting No need Need Need Tool life ong Short Short Measured result by Alicona IFM system Cutting data Tool V V06006T1W06-NC2071 Tool V V06006T1W06-NC V V06006T1W06-NC2035 Workpiece material SKD 51 SS SKD 61 (50HRC) Spindle speed r.p.m Feed rate mm/min Cutting depth Ap 0.1 mm 0.35 mm 0.2 mm Change and resetting No need No need No need Tool life 24 min.(1440 sec.) 7.2 meters 3.5 meters Attention >> Selecting the speed and feed rate Select the spindle speed and feed rate according to the selected material s cutting data. The downward feed rate of the Z-axis should be reduced to 50% of the table feed rate. Cutting fluid and cooling condition Elmulsion is recommended for engraving on steel, stainless steel, Al and Al-alloy. Blown cooled air is recommended for engraving on cast iron and plastic. Setting-up the tool holder The tool shank runout should be below 0.01 mm. Shrink fit chucks, hydraulic chuck and high precision spring collet chucks are recommended. Pre-balance the tool holder minimum G6.3/10,000 R.P.M. is necessary. Clamping the engraving insert Place and hold the insert in the insert pocket against the positioning side. See illustration below: Step-1 Step-2 Step-3 Place the insert in the insert pocket. Push insert against insert pocket and insert the screw. Tighten the insert screw. 53 Nine9 Cutting Tool & Tool Holders

55 Engraving Applications Tip >> Use the V045 and V060 style engravers in materials that tend to push burrs such as stainless steels and high temp alloys. These inserts have a 0.2mm(0.008 ) radius with a very sharp cutting edge and cut very freely. Character widths start around 0.45mm(0.017 ). This tool best replaces ball nose endmills. This tool is considered to be first choice for all but fine engraving width below 0.25mm. Components uxury goods Engraving Tool Mold & Die duct Nine9 Cutting Tool & Tool Holders 54

56 V045 V060 Cutting Data Engraving Depth and Width Reference Chart To use the engraving chart, select your engraving width (w) on the vertical axis. Select your engraving insert angle (45 or 60 ), and follow the horizontal line from the (w) axis to the intersection with the insert angle. Follow the vertical line from this intersection point to the engraving depth (t) axis to determine the engraving depth. V045/V060 T1W06 >> mm inch Reference chart of engraving depth and width V V mm inch mm mm Work Material S RPM f (mm/rev.) Grade of Insert Carbon steel 5000~ ~0.05 NC2071,NC2032 Alloy steel 5000~ ~0.03 NC2032,NC2071 Stainless Steel 5000~ ~0.05 NC2071,NC9031 Cast iron 5000~ ~0.03 NC2032 Aluminum Non-Ferrous Metal 5000~ ~0.08 NC2071,NC9031 Hardened steel up to 56 HRC 6000~ ~0.01 NC2035 Material Ap 1st 2nd 3rd 4th 5th 6th ~ Tmax.:2mm Fine Carbon steel ~ ~ 0.1 Alloy steel Stainless Steel Cast iron ~ ~ 0.1 Aluminum Non-Ferrous Metal ~ ~ ~ ~ 0.1 Hardened steel up to 56 HRC Nine9 Cutting Tool & Tool Holders

57 Cutting Data V045 V060 V060 T1W03 >> mm (inch) Reference chart of engraving depth and width (inch) (mm) Work Material S RPM f (mm/rev.) Grade of Insert Carbon steel C<0.3% 8000 ~ ~ NC2032 Carbon steel C>0.3% 8000 ~ ~ NC2032 Alloy steel 6000 ~ ~ NC2032 Engraving Tool Stainless Steel 8000 ~ ~ NC9036 Cast iron 6000 ~ ~ NC2032 Aluminum 8000 ~ ~ NC9036 Copper, Brass 8000 ~ ~ NC9036 Titanium 6000 ~ ~ NC9036 Tmax.:0.8mm Material Ap 1st 2nd 3rd 4th 5th ~ Fine Carbon steel C<0.3% Carbon steel C>0.3% Alloy steel Stainless Steel Cast iron Aluminum Copper, Brass Titanium Nine9 Cutting Tool & Tool Holders 56

58 X060 >> Custom forms based on your specification of angle, width, depth and corner radius. Economical Each indexable insert has 2 cutting edges. No resharpening required. Tool length is unchanged. No need to reset after changing insert or cutting edge. Insert >> Minimum width of bottom : 0.1mm. Angle is possible from 10 up to 120, related to the minimum width. Replace solid carbide engraving tool and ball nose end mill. Angled form Radius angled form Radius form Inserts Grade Coating Carbide Material P M K N H S NC2071 TiN K20F For all kind of steel < 30 HRC. NC2032 TiAlN K20F For all kind of steel from 30-50HRC, carbon steel, alloy steel and casting iron. NC2035 ADURA K20F For steel with heat treatment up to 56 HRC. NC9036 DC K20F For non-ferrous metal, Al, Al-alloy, Brass, copper and long cutting chip metal. Best Suit Possible Holder >> One holder supports the entire X060 series of engraving inserts. Steel Type ød Carbide Type Code Parts No. Ød Screw Key 69X X X X NS Nm NK-T7 57

59 Enquiry Example >> X060 A 30 W 030 S - NC2032 X060 Series Angle Bottom Form Bottom Width Depth Corner Shape Insert Grade X060 A 30 from 10 ~120 S Flat W R Radius 030 T 0.05 R NC2032 NC2035 NC9036 NC2017 Profile Example >> Angled form Angle Bottom Form Bottom Width Corner Shape 30 W 0.30 S Comment Angle Possible from 10 up to 120 Radius angled form Angle Bottom Form Bottom Width Corner Shape 60 W 0.50 R Bottom Form Bottom Width W R for radius shape Bottom Width of engraving. Minimum width of bottom: 0.1 mm or Depth Depth of engraving Radius form Angle Bottom Form Radius 60 R 0.50 Corner Shape R for radius shape Grade Refer to previous page Engraving Tool Developed inserts (Non-stock) Best Suit Possible Angled form Developed Non-Stock Angle Coating Re Bottom width Depth P M K N H S X060A30W051S-NC TiAN Bottom width Depth Radius angled form X060A60W020S-NC DC -- X060A60W030S-NC Developed Non-Stock Angle Coating Re Bottom width Depth P M K N H S Re Depth X060A30W040R-NC DC X060A45W010R-NC ADURA Bottom width Radius form X060A90W030R-NC TiAN Developed Non-Stock Angle Coating Re Rmax. Depth Depth P M K N H S R max. Depth Re Depth X060A60R040-NC2035 ADURA X060A60R040-NC TiN X060A60R050-NC2035 ADURA Nine9 Cutting Tool & Tool Holders 58

60 Developed inserts (Non-stock) Best Suit Possible Angled form Developed Non-Stock Angle Coating Re Bottom width X060A10W025S-NC DC Depth P M K N H S Depth X060A20W010S-NC2032 TiAN Bottom width X060A20W025S-NC2032 TiAN X060A20W030S-NC2032 TiAN X060A20W035S-NC2032 TiAN X060A20W050S-NC2032 TiAN X060A20W100S-NC2032 TiAN X060A30W010S-NC2032 TiAN X060A30W010S-NC2035 ADURA X060A30W030S-NC2032 TiAN X060A30W040S-NC2032 TiAN X060A30W051S-NC2032 TiAN X060A30W100S-NC2032 TiAN X060A40W010S-NC9036 DC X060A40W015S-NC DC X060A40W025S-NC2032 TiAN X060A50W007S-NP X060A60W010S-NC2032 TiAN X060A60W010S-NC9036 DC X060A60W015S-NC9036 DC X060A60W020S-NC2032 TiAN X060A60W020S-NC9036 DC X060A60W030S-NC2032 TiAN X060A60W030S-NC9036 DC X060A60W040S-NC9036 DC X060A60W050S-NC2032 TiAN X060A60W050S-NC9036 DC X060A60W070S-NC2032 TiAN X060A60W070S-NP X060A60W075S-NC9036 DC X060A60W090S-NC9036 DC X060A60W100S-NC2032 TiAN X060A60W110S-NC9036 DC X060A66W030S-NC TiAN X060A70W020S-NC TiAN X060A90W015S-NC9036 DC X060A90W030S-NC9036 DC X060A90W050S-NC9036 DC X060A90W080S-2T-NC9036 DC Nine9 Cutting Tool & Tool Holders

61 Developed inserts (Non-stock) Best Suit Possible Radius angled form Developed Non-Stock Angle Coating Re Bottom width Depth P M K N H S X060A10W020R-NC ADURA Re Depth X060A30W040R-NC2032 TiAN Bottom width X060A30W040R-NC DC X060A30W040R-NC2038 TiCN X060A35W010R-NC ADURA X060A45W010R-NC2035 ADURA X060A45W020R-NC2032 TiAN X060A45W040R-NC TiCN X060A45W040R-NC9036 DC X060A45W040R-NP X060A50W020R-NC DC X060A55W043R-NC2032 TiAN X060A55W070R-NC2032 TiAN X060A60W010R-NC2032 TiAN X060A60W012R-NC2032 TiAN X060A60W020R-NC2032 TiAN X060A60W034R-NC9036 DC X060A60W040R-NC2032 TiAN Engraving Tool X060A60W040R-NC TiCN X060A60W040R-NC9036 DC X060A60W040R-NP X060A60W051R-NC2032 TiAN X060A60W080R-NC2032 TiAN X060A60W090R-NC2032 TiAN X060A70W020R-NC ADURA X060A80W060R-NC DC X060A90W010R-NC2032 TiAN X060A90W030R-NC2032 TiAN Nine9 Cutting Tool & Tool Holders 60

62 Developed inserts (Non-stock) Best Suit Possible Radius form Developed Non-Stock Angle Coating Re Rmax. Depth Depth P M K N H S R max. Depth Re Depth X060A20R010-NC DC X060A21R060(T1.2)-NC TiAN X060A30R010-NC2032 TiAN X060A30R010-NC9036 DC X060A30R030-NC2032 TiAN X060A30R030-NC2071 TiN X060A325R06(T1.2)-NC TiAN X060A40R040-NC2032 TiAN X060A40R080-NC2032 TiAN X060A45R010-NC2032 TiAN X060A45R010-NC ADURA X060A45R013-NC2032 TiAN X060A60R010-NC2032 TiAN X060A60R010-NC2035 ADURA X060A60R012-NC2032 TiAN X060A60R012-NC2071 TiN X060A60R012-NP X060A60R040-NC2032 TiAN X060A60R040-NC2035 ADURA X060A60R040-NC2071 TiN X060A60R050-NC2035 ADURA X060A60R060-NC2032 TiAN X060A90R010-NC2035 ADURA X060A90R010-NC TiN X060A90R010-NC9036 DC Nine9 Cutting Tool & Tool Holders

63 NC Deburring DB Features >> High feed rate for high speed deburring on CNC machines. Indexable type ensures the relative position of deburring. CT± NC2032 Inserts >> Smallest counter sink diameter Ø0.5 mm. Each insert has one cutting edge. Using same tool holder of X060 engraving tool. Indexable type. Relative position of deburring depth and diameter are accurate. TiAlN coated carbide insert can stand very long life. Code Parts No. Angle Coating Grade Dimensions AP Tmax. S Re min. max. 01X601 X060A60T6-NC TiAlN K20F 01X901 X060A90T6-NC Deburring Counter sinking Dmax 90 Dmax T Minimum 0.25mm Tmin. :0.25 Tmax.:1.75 Minimum 0.25mm Tmin. :0.25 Tmax.:1.75 T Dmax.:2.0 Ø0.5 Dmax.:3.5 Ø0.5 NC Deburring Holder >> Provides high rigidity and anti-vibration. One holder supports the entire X060 series of engraving inserts. Steel Type ød Carbide Type Code Parts No. Ød Screw Key 69X X * 69X X NS Nm NK-T7 Starter Kit >> Code Parts No. Shank Ø Angle Insert included Content 69X202-X X060-DB60-02K X060A60T6-NC x Holder 6 1 x T7 Key 69X202-X X060-DB90-02K X060A90T6-NC x inserts Nine9 Cutting Tool & Tool Holders 62

64 Chamfer Mill 45 >> Nine9 chamfer mill is designed for chamfering and countersinking with an indexable insert. The insert is a specifically designed for use in high speed machining ; the multiple flutes provide for increased feed rate, optimizing performance and reducing cutting time. Features Ultra high speed and feed rate is the biggest advantage of Nine9 Chamfer Mills. It is not a traditional chamfer tool, it runs 4 times faster in cutting speed and 10 times higher in feed rate. It is the most efficient tool you ever met. Excellent Repeatability >> Smallest insert in the world for chamfering mill. Smallest Indexable counter sink, diameter ø7 mm. The insert is dual-relief angle, specially edge honning and optimized coated for high cutting speed. Optimized the number of teeth on the holder to achieve higher feed rate. ø7mm Applications >> 90 counter sink and 45 chamfering. For counter sink, circular chamfering, contour chamfering and face milling. Smallest in the world Actual size

65 Face Milling Chamfering Back Chamfering Countersink Back Circular Chamfering For front and back chamfering. Eliminates 2nd operation or deburring time.

66 Indexable Chamfer Mill Features >> Benefitting from the specially ground dual-relief insert and optimized coating, higher feed rates and cutting speeds can be achieved on chamfering operations. Each insert has 4 cutting edges, reducing cost of inserts. Fine edge honning cutting edge, good chip breaking condition and long tool life. Inserts >> NC2032: AlTiN coating, very long tool life. For carbon steel, alloy steel, cast iron and hardened steel up to 56HRC Each insert has 4 cutting edges. NC9071: TiN coating, very sharp cutting edge produces excellent surface finish For non ferrous metal, aluminum, aluminum-alloy, brass, copper and stainless steel. Each insert has 4 cutting edges NC NC9071 Code Parts No. Dimensions Coating Grade Code of insert S Re Screw Key NC2032 AlTiN N9GX04T NC9071 TiN NS Nm NK-T NC2032 AlTiN N9GX NC9071 TiN K20F Re S NS Nm NK-T NC2032 AlTiN N9GX NC9071 TiN NS Nm NK-T C02, C04, C06 >> Made from hot working steel and hardened. Elliptical necked bar to optimize the tool strength. 1 ØD Cmax Cmin R2 R1 d2 d1 E Ød 0.1 c1 c2 c3 E E E Code Parts No. Type Cmin ø Cmax ø ød ød1 ød2 ød R1 R2 1 c1 c2 c3 E z insert Screw / Key C02 BC10-C C04 BC12-C N9GX04T002 NS Nm NK-T C06 BC12-C Nine9 Cutting Tool & Tool Holders

67 99616-C10~99616-C52 >> Made from tool steel. c3 c2 c1 0.5 Ød1 c3 c2 c1 0.5 Ød1 c3 c2 c1 0.5 ØD Cmax. Cmin. R2 R1 1 1 ØD Cmax. Cmin. Ød Ød R2 R1 ØD Cmax. Cmin. Ød 1 2 R2 R1 3 Fig Code Parts No. Type Cmin ø Cmax ø ød ød1 ød R1 R2 1 c1 c2 c3 z insert Screw / Key C10 BC10-C C20 BC12-C C30 BC16-C C40 BC20-C N9GX04T002 NS Nm NK-T6 N9GX NS Nm NK-T C50 BC20-C C52 BC25-C N9GX NS Nm NK-T9 Starter Kit >> Fig Code Parts No. Insert included Holder included Content C N9GX04T002-NC C N9GX04T002-NC C C C N9GX NC C N9GX NC C C40 2 x holders + 10 inserts + 1 key C N9GX NC C N9GX NC C C Nine9 Cutting Tool & Tool Holders 66

68 Performance Feed Rate = Feed per Tooth x Spindle Speed x No. of Flute mm/min. UP Spindle Speed = Cutting Speed x 1000 x Cmin. Test Result >> Example 1 Chamfer tool with larger insert(sxxx1204) and Nine9 N9GX04 insert. Tool Cutting data Nine 9 Chamfer mills Other makers with arge insert Chamfering 1 mm 1 mm Feed rate mm/rev Dia. of cutter mm Teeth of cutter 4 2 Cutting Speed Vc m/min Spindle Speed r.p.m Feed rate mm/min Tool Feed Rate: mm/min C20 (4 teeth tool) Other makers with large insert Sxxx mm/min 3474 mm/min Nine times higher WIN times Tool Ex:10 meter chamfer, total chamfering time C20 (4 teeth tool) Other makers with large insert Sxxx sec sec. Nine times faster WIN ,000 1,200 1,400 1,600 sec. 67 Nine9 Cutting Tool & Tool Holders

69 Cutting Data C02, C04, C06 Cutting Data >> Material Group Workpiece Material Sample Code (JIS) Grade of insert Cutting Speed VC m/min. Feed Rate mm / tooth N9GX04T002 Max. Chamfering 1.5mm Carbon steel C<0.3% SS400 NC ~ 0.07 Carbon steel C>0.3% S50C, P5 NC ~ 0.07 ow alloy steel C<0.3% SCM420 NC ~ 0.04 High alloy steel C>0.3% SKD11 NC ~ 0.07 Stainless Steel SUS304 NC ~ 0.04 Cast iron FC25 NC ~ 0.06 AI, and non-ferrous metal A6061 NC ~ C10~C52 Cutting Data >> Material Group Workpiece material Sample Code (JIS) Grade of insert Cutting Speed Vc m/min. Feed rate mm / tooth N9GX04T002 N9GX N9GX Max. Chamfering 1.5mm Max. Chamering 2.5mm Max. Chamfering 4mm Carbon steel C<0.3% SS400 NC ~ ~ ~0.25 Carbon steel C>0.3% S50C,P5 NC ~ ~ ~0.25 ow alloy steel C<0.3% SCM420 NC ~ ~ ~0.20 High alloy steel C>0.3% SKD11 NC ~ ~ ~0.15 Stainless Steel SUS304 NC ~ ~ ~0.20 Casting iron FC25 NC ~ ~ ~0.20 AI, and non-ferrous metal A6061 NC ~ ~ ~0.25 Hardened steel<50 HRC SKD61 NC ~ ~ ~0.15 Nine9 Cutting Tool & Tool Holders 68

70 DC Slim Chuck Extension Adaptor >> DC-E Collet 45 Engraving Tool 60 Engraving Tool Spotting 90 Engraving Tool D1 D D1 D 1 1 * Stop Nut Parts No. Type of Holder d 1 ød D1 Collet Back Screw Stop Screw Hexagon Key Stop Nut ST10-DC4-90 2~ M4 * TP-M8 DC ~ ST12-DC ~ M4 * 85 OP-M ST12-DC ~ M5 * TP-M ST16-DC ~ DC6 M5 * 100 OP-M ~ ST20-DC ~ M5 * 100 OP-M ST25-DC ~ M5 * 100 OP-M ~ ST20-DC ~ DC8 M6 * 120 OP-M ~ ST25-DC ~ DC10 M8 * 150 OP-M ~ Stop nut is applied when clamping and unclamping tools. * DC-E Collet >> The design of DC-E collets is emphasized on increasing the clamping force of end mills. ød ød 4D Type DC-4E DC-6E DC-8E DC-10E D DC4-E DC6-E DC8-E DC10-E Parts No. Size(mm) Parts No. Size(mm) Parts No. Size(mm) Parts No. Size(mm) Extension Bar For NC Spot Drill Solid Carbide Extension Bar >> TiN coated to identify the efficient length. NC Spot Drill M6 (P.15) M8 (P.17) Order No. Parts No. ØD T M W BC12-100M06W M6xP W BC14-120M08W M8xP W BC16-150M08W M8xP

71 ISO 20/25 Tool Holder for Engraving Machine Tool Holder >> Runout: 0.01mm (4xD). Max. speed: 50,000 r.p.m. Applied with pull stud and nut. G d D1 D2 D3 D Taper Shank Parts No. Type D1 D2 D3 D G Collet Pull Stud Clamping Nut ISO ISO20 ER16-R M8 ER16 ISO20-D CN-ER16R ISO ISO25 ER20-R M8 ER20 ISO25- CN-ER20R Pull Stud >> Parts No. Type 1 2 D D1 D2 D3 G SW ISO20-D M ISO M8 9 SW ISO25-D M8 11 G D3 D2 D1 D ISO M Clamping Nut >> Spring Collet >> Concentricity (0.01mm) Parts No. Type D H G Parts No: XX Parts No: XX CN-ER16R M19X1.0P CN-ER20R M25X1.5P H Size Range ER16-3* 3-2 ER ER ER ER Size Range ER ER ER ER ER Accessories G D ER ER ER * Ordering example ER16-3: AA ER ER ER20-10* 10-9 ER ER ER * Ordering example ER20-10: AA 70

72 Center Height Adjusting Sleeve Principle >> Designed for adjusting Center Height of center drills, NC spot drills, reamers and taps on the CNC lathes. The main body is made from two sleeves. The inner sleeve is to hold and lock the cutting tool. Its center is inclined to the outer sleeve. When the inner sleeve is pushed or pulled, the cutting tool s center height is adjusted to lower or higher position. Parts No.: H >> Type : SB32-IDER20 ø3~ ø13mm cutting tool ER20 coolant slot Adjusting range ±0.15 mm ø34 ø3~ ~ ø32 h6 Parts No.: H >> Type : SB32-ID16 Dust protection wiper ø16 mm cutting tool holder coolant slot Adjusting range ±0.15 mm 90 95~ h6 Applications >> Used when the CNC lathes need to adjust the center height. This sleeve can be clamped by VDI 40, VDI 50 E2 tool holders,and other type of internal turning tool holders. Center height adjusting range: ±0.15 mm(.006 ). Total axial movement is 6mm(.236 ). Tightening screw 4mm Hex key Two set screws to hold the inner sleeve. Adjusting center height with 4 mm Hex key. 71

73 You will be interested to know the whole range of Nine9 tools.

74 The Winner is not necessarily the one who runs the fastest but the one who holds on to the last

75

76 *Subject to change without notice. Copy right reserved Cat No.:NNS :2000 GC