FMAX. Feed Maximum (FMAX) milling cutter for ultra efficient and accurate finishing. TOOLS NEWS. High Feed Finish Milling Cutter for Aluminum Alloys
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1 High Feed Finish Milling Cutter for s TOOLS NEWS Update B216G FMAX Item Expansion Feed Maximum (FMAX) milling cutter for ultra efficient and accurate finishing. By CG image
2 High Feed Finish Milling Cutter for s FMAX Ultra High Efficiency Machining The ultra fi ne pitch design is ideal for high effi ciency machining (F 20 m/min). Internal coolant and a special chip breaker wall (body protector) provides ideal chip discharge performance. Body Protector Internal Coolant Graphical Representation. The body protector on the rake face forms chip shapes ideal for disposal and disperses them away from the body. Internal coolant also aids this process. The body is compatible with all center through coolant arbors. Designed for High Speeds Anti fly dovetail clamping mechanism. Angled Face Dovetail Clamp Light Weight, High Rigidity Body A special alloy steel and aluminum body combine to provide rigidity and light weight. 1 Standard Through Coolant Arbor Special Alloy Steel 1 1 Except ø50mm and ø63mm.
3 High Precision, Easy Setting The combination of both a large and micro screw provides precise run-out adjustment and for adjusting new or re-grinding inserts (5 ɥm or better). Large Adjustment Screw Micro Adjustment Nut Economy, Multi-use A maximum re-grinding allowance of 0.6 mm is possible on both the peripheral and bottom edges. New PCD Grade for Machining DC=50, 63mm GAMP 5 2
4 High Feed Finish Milling Cutter for s FACE MILLING FMAX <HIGH FEED FINISHING> 90 P M K N S H Steel Stainless Steel Cast Iron Non-ferrous Metal Diffi cult-to-cut Materials Hardened Steel Finishing Fig.2 ø80 Fig.3 ø100 ø125 Fig.1 ø50 ø63 KWL y Cutter Body DC=mm, DCON=inch LCCB DCSFMS DCON KWW DAH DCCB DC L8 CBDP LF KAPR LCCB DCSFMS DCON KWW DAH DCCB DC L8 CBDP LF KAPR LCCB DCSFMS DCON KWW DAH DCCB DC L8 CBDP LF KAPR KAPR : 90 GAMP : +5 GAMF : -5 0 Right hand tool holder only. With Coolant Hole 2 WT RPMX DC Order Number Stock No.T LF DCON (kg) (min -1 Fig. ) 50 FMAX-050A08R a FMAX-050A10R a FMAX-063A10R a FMAX-063A12R a FMAXR08010C a FMAXR08014C a FMAXR10012D a FMAXR10018D a FMAXR12516E a FMAXR12524E a mm or less is the recommended maximum depth of cut for ultra high effi ciency machining. 2 Number of Teeth Spare Parts DC Tool Holder Type Insert Clamp Screw Micro Adjustment Nut Large Adjustment Screw Balance Adjustment Screw Cutter Set Bolt Wrench T10 Wrench ø FMAX-050 TSS04505S KSN2 KSS2 HSS04004G HSC10030H TKY10T RKY25S 63 FMAX-063 TSS04505S KSN2 KSS2 HSS04004G HSC10030H TKY10T RKY25S 80 FMAX-080 TSS04505S KSN2 KSS2 HSS05005G HSCX12030H TKY10T RKY25S 80 FMAXR080 TSS04505S KSN2 KSS2 HSS05005G HSCX12030H TKY10T RKY25S 100 FMAX-100 TSS04505S KSN2 KSS2 HSS06006G HSCX16035H TKY10T RKY25S 100 FMAXR100 TSS04505S KSN2 KSS2 HSS06006G HSCX16035H TKY10T RKY25S 125 FMAX-125 TSS04505S KSN2 KSS2 HSS08008G HSCX20035H TKY10T RKY25S 125 FMAXR125 TSS04505S KSN2 KSS2 HSS08008G HSCX20035H TKY10T RKY25S Clamp Torque (N m) : TSS04505S=3.5 Please refer to the instruction manual included in the cutter body for how to locate the insert and adjust the run-out. 3 a : Inventory maintained in Japan.
5 Metric Standard DC=mm, DCON=mm KAPR : 90 GAMP : +5 GAMF : -5 0 With Coolant Hole 2 WT RPMX DC Order Number Stock No.T LF DCON (kg) (min -1 Fig. ) 50 FMAX-050A08R a FMAX-050A10R a FMAX-063A10R a FMAX-063A12R a FMAX-080B14R a FMAX-100B18R a FMAX-125B24R a mm or less is the recommended maximum depth of cut for ultra high effi ciency machining. 2 Number of Teeth Mounting Dimension DCON DC Order Number CBDP DAH DCCB LCCB DCSFMS KWW L8 KWL Fig FMAX-050A08R FMAX-050A10R FMAX-063A10R FMAX-063A12R FMAXR08010C FMAXR08014C FMAX-080B14R FMAXR10012D FMAXR10018D FMAX-100B18R FMAXR12516E FMAXR12524E FMAX-125B24R
6 High Feed Finish Milling Cutter for s Inserts Shape Order Number Class Stock L W1 S BS RE L GOER1404PXFR2 MD2030 a GOER1408PXFR2 MD2030 a BS W1 5 RE 5 S AN 10 a : Inventory maintained. (PCD inserts are available in 1 piece in one case) Features of New PCD Grade MD2030 Diamond Sintered Segment Containing Ultra Microparticle Diamond Optimized grade for milling. Improved fracture resistance during interrupted machining. Offers a highly stable cutting edge that prevents burrs and gives an excellent surface fi nish. MD205 Bond of Diamond Particles Bond Wear Resistance MD220 MD230 MD2030 Diamond Particles Binding Material Diamond Particles : Give a highly stable cutting edge performance because of the Fracture Resistance strong bonding. Re-grinding of an Insert The maximum material to be re-grinding is 0.6 mm. Use similar inserts after re-grinding to maintain balance. Problems may occur if the cutter isn't balanced correctly. After re-grinding the minor edge will reduce in size and may affect surface fi nishes. Check the diameter offset after fi tting re-grinding inserts. Please contact us regarding optimum re-grinding conditions. Max 0.6 mm Max 0.6 mm Minor Cutting Edge 5
7 Recommended Cutting Conditions Work Material Characteristics Grade vc (m/min) ae ap fz (mm/t.) N 0.2 DC ( ) Si 12.5% MD ( ) 0.5 DC ( ) 0.08 ( ) 0.8 DC 0.2 DC ( ) ( ) Si 12.5% MD ( ) 0.5 DC ( ) 0.08 ( ) 0.8 DC ( ) Please adjust the depth of cut depending on the width of cut. Finished Surface Roughness (Rz) Finished Surface Roughness Rz (μm) <Cutting Conditions> Work Material : ADC12 Cylinder Head Tool : FMAXR12524E Insert : GOER1408PXFR2 Grade : MD2030 Revolution : min -1 Feed Rate : 0.08 mm/t. Depth of Cut : ap = 2.0 mm ae = 68 mm x 3 pass Cutting Mode : Internal Through Coolant 4MPa Revolution n (min -1 ) Effective Chip Disposal Range 3 Depth of Cut ap % 40% 60% 80% 100% Depth of Cut (Width of Cut ae) / Cutter Dia. DC 6
8 Application Examples Cutter Body Insert (Grade) FMAXR10018D GOER1408PXFR2 (MD2030) FMAXR08014C GOER1408PXFR2 (MD2030) Workpiece Cutting Conditions Revolution (min -1 ) Cutting Speed (m/min) Feed Rate (mm/t.) Table Feed (mm/min) Depth of Cut Width of Cut Cutting Mode Wet Cutting Wet Cutting Machine Horizontal Type Horizontal Type Results Increased effi ciency with a table feed increase x 2.6, FMAX achieved good surface fi nishes and increased machining stability. Increased effi ciency with a table feed increase x 2.2, FMAX achieved good surface fi nishes and increased machining stability. The above application examples are customer's application examples, so it can be different from the recommended conditions. For Your Safety adon't handle inserts and chips without gloves. aplease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aplease use safety covers and wear safety glasses. awhen using compounded cutting oils, please take fire precautions. awhen attaching inserts or spare parts, please use only the correct wrench or driver. awhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc. MITSUBISHI MATERIALS CORPORATION Overseas Sales Dept, Asian Region KFC bldg., 8F, Yokoami, Sumida-ku, Tokyo , Japan TEL FAX Overseas Sales Dept, European & American Region KFC bldg., 8F, Yokoami, Sumida-ku, Tokyo , Japan TEL FAX (Tools specifications subject to change without notice.) EXP-14-E ( - )
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