JANUARY 2007 / NEW-072 / PAGE 1 OF 7
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1 JANUARY 2007 / NEW-072 / PAGE 1 OF 7 Ingersoll TaeguLine introduces HEX-TURN, a new, unique addition to the turning product line that offers exceptional performance and cost saving benefits. The 12 cutting edges of this hexagonal, negative insert provide dramatically reduced production costs. Each corner of the insert contains wiper geometry that enhances the quality of the machined surface even on high feed applications. HEX-TURN has been designed with two main chip breakers. GU chip breaker has a strong cutting edge and is for general turning applications on steel and cast iron. SU chip breaker has high positive rake geometry to minimize built up edge and reduce cutting forces. This makes it ideal for machining nickel based super alloys and stainless steels. The external and internal tool holders utilize Ingersoll's T-Type clamping system that provides exceptional clamping force with fast, accurate indexing.
2 JANUARY 2007 / NEW-072 / PAGE 2 OF 7 120º FEATURES AND BENEFITS: Very economical solution with 12 cutting edges. 45º 15º Wiper geometry provides exceptional productivity and high quality surface finish. 120 degree included angle provides a strong insert design and excellent resistance against notching. When used in conjunction with the T-Type holders, HEX-TURN provides a 45 degree lead angle for both turning and facing operations. 45º lead angle makes chamfer operations fast and simple, especially on manual lathes. KITS: Kits have been prepared for the HEX-TURN introduction. Each kit contains one right-handed, 1.00" external T-Type holder, ten inserts and a wrench. KIT ITEM DESCRIPTION HOLDER INSERT KITTHSNR16-4D-GU TT1300 THSNR16-4D HNMG432GU TT1300 KITTHSNR16-4D-GU TT3500 THSNR16-4D HNMG432GU TT3500 KITTHSNR16-4D-GU TT5100 THSNR16-4D HNMG432GU TT5100 KITTHSNR16-4D-SU TT5030 THSNR16-4D HNMG432SU TT5030 KITTHSNR16-4D-SU TT5100 THSNR16-4D HNMG432SU TT5100 PRICING: Please refer to GAL system or "Ask Margaret" for kit and individual component prices.
3 JANUARY 2007 / NEW-072 / PAGE 3 OF 7 GU - GENERAL MACHINING.010 6º GU is designed for general machining in various materials such as steel, alloy steel and cast iron. Its 6 degree top rake angle is very secure and shows good performance in medium to roughing applications. Main GRADES: TT1300 TT3500 CHIP CONTROL RANGE: Depth of Cut (inches) GU Feed Rate (IPR) Recommended Cutting Conditions: HNMG432GU ap=.080" (.040" ~.138") f=.014" (.006" ~.024") IPR
4 JANUARY 2007 / NEW-072 / PAGE 4 OF 7 SU - EXOTIC MATERIALS 13.5º SU is designed for machining exotic materials such as Inconel. Its very sharp geometry reduces built-up-edges created while machining. The very smooth chipbreaker shape delivers chip control in sticky material and reduces crater wear. When combined with the T-Type holder, the 45 degree lead angle helps reduce notch wear which is one of the primary failure modes of inserts in difficult-to-cut material. Main GRADES: TT5100 TT5030 CHIP CONTROL RANGE: Depth of Cut (inches) SU Feed Rate (IPR) Recommended Cutting Conditions: HNMG432SU ap=.060" (.020" ~.138") f=.008" (.004" ~.020") IPR
5 JANUARY 2007 / NEW-072 / PAGE 5 OF 7 STOCKED ITEMS: HNMG GU CHIPBREAKER NEGATIVE 120 HEXAGONAL INSERTS FOR MEDIUM ROUGHING I d t R HNMG432GU ANSI ISO HNMG 432 GU HNMG050408GU.014 ( ).080 ( ) feed (ipr) Recommended Machining Conditions ap (inch) Grades & Vc (sfm) PV3010 CT3000 TT1300 TT1500 TT3500 TT5030 TT5100 TT7100 TT8020 P10 P20 K10 K P M K N S H HNMG SU CHIPBREAKER NEGATIVE 120 HEXAGONAL INSERTS FOR MEDIUM ROUGHING I d t R HNMG432SU ANSI ISO HNMG 432 SU HNMG050408SU.008 ( ).060 ( ) feed (ipr) Recommended Machining Conditions ap (inch) Grades & Vc (sfm) PV3010 CT3000 TT1300 TT1500 TT3500 TT5030 TT5100 TT7100 TT8020 P10 P20 K10 K P M K N S H Carbon Steel C: 0.45% Austenitic Stainless Steel High Tensile Cast Iron Aluminum Inconel Hardened Steel
6 JANUARY 2007 / NEW-072 / PAGE 6 OF 7 STOCKED ITEMS: EXTERNAL TOOL HOLDERS HEXAGON INSERT THSNR Clamp Shim Clamp Stock Dimensions (inch) Insert Clamp Screw Shim Screw Spring Wrench R L h b l f a 120º THSNR/L 16-4D THSNR/L 20-4D HN G 43 DLM4 DLS4 TSH44 SO40050I DSP4 L-W 3 BORING BARS HEXAGON INSERT THSNR Clamp Shim Clamp Stock Dimensions (inch) Insert Clamp Screw Shim Screw Spring Nozzle Wrench R L d h l f D a 120º A20U-THSNR/L HN G 43 DLM4 DLS4 TSH42 SO40050I DSP4 NZ62 A24U-THSNR/L TSH44 NZ104 L-W 3
7 JANUARY 2007 / NEW-072 / PAGE 7 OF 7 TEST RESULTS: Surface Finish Test from Tech Center Insert: HNMG432GU TT5100 Cutting Parameters: V= 650 SFM Material: 0.45% Carbon Steel SNMG432MT TT5100 f= various d=.080" Micro Inch HNMG-GU SNMG-MT Tool Life Test 1 from Tech Center Insert: HNMG432GU TT1300 Cutting Parameters: V= 1475 SFM Material: Gray Cast Iron SNMG432MT TT1300 f=.012 IPR d=.080" Ext. Turning Wet.020 WEAR (inches) HNMG-GU SNMG-MT C-T (min) Tool Life Test 2 from Tech Center Insert: HNMG432GU TT1300 Cutting Parameters: V= 1150 SFM Material: Gray Cast Iron SNMG432MT TT1300 f=.012 IPR d=.060" Face Interruption Wet WEAR (inches) C-P (pass) HNMG-GU SNMG-MT Marketing & Technology Center 845 south lyford road rockford, il tel: fax:
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