NEW. Excellent tool life with new-generation PVD coating! Keeping the Customer First. New PVD coated grade for stainless steel turning
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1 Keeping the Customer First Tungaloy Report No. 399-E New PVD coated grade for stainless steel turning NEW TUNGALOY Excellent tool life with new-generation PVD coating!
2 TUNGALOY TUNGALOY Features Increased chipping resistance and smooth chip flow Special Surface Technology TUNGALOY improves insert surface! Advanced wear and fracture resistance New-generation PVD coating Extremely high reliability! New substrate with high adhesion strength of coating layer AH30 Unique substrate with high fracture resistance Versatile grade that has an excellent balance of fracture and wear resistance Suitable for stainless steel machining at low to medium speeds AH5 Extraordinary substrate with incredibly high toughness Provides outstanding reliability with high fracture resistance Ideal grade for heavy turning of stainless steel Grade Substrate Coating layer ISO application Specific Hardness T.R.S. Main Thickness code gravity (HRA) (GPa) composition (μm) AH30 M15 - M (Ti,Al)N AH M30 - M0 Features PVD coated grade for stainless steel turning AH00 series has a coating layer that provides a high balance of wear and fracture resistance. This series offers improved chip adhesion resistance with PremiumTec. AH30: Excellent wear and fracture resistance in low to medium speed machining. AH5: Remarkable fracture resistance in heavy interrupted machining when operating at low to medium speeds.
3 NEW For finishing operations SF Excellent chip control when finishing Outstanding chip control when high feed turning at small depths of cut. Sharpness reduces forces and burrs Low force Large rake angle Reduces chip adhesion Dimples around protrusion reduces contact with chips Excellent chip evacuation Large inclination NEW For medium to heavy SH Suitable for roughing operations and interrupted machining with tough edges Applicable for a wide range of conditions and ideal for machining with a fluctuating depth of cut Newly designed edges increase the fracture resistance Incredible fracture resistance Provided from advanced edges Low forces and excellent chip control Credit to a unique chipbreaker geometry 3
4 Cutting performance Tool life (min) Competitor A Competitor B Continuous Work material: SUS30 / X5CrNi1-9 Vc = 150 m/min ap = mm f = 0.3 mm/rev AH30 provides excellent wear resistance at medium speeds. Tool life (min) Competitor B Competitor C Interrupted Work material: SUS30 / X5CrNi1-9 Vc = 10 m/min ap = 1 mm f = 0.5 mm/rev AH5 offers exceptional fracture resistance at medium speeds. Cutting speed Vc (m/min) Cutting speed Vc (m/min) Standard conditions Standard condition depending on work material Austenitic stainless steel Ferritic / martensite stainless steel Light Light interrupted AH30 AH30 AH5 Precipitation hardened stainless steel Light Light interrupted Heavy Heavy interrupted Heavy Heavy interrupted AH30 Standard condition depending on chipbreakers Cutting speed Vc (m/min) Light Light interrupted AH5 Heavy Heavy interrupted Depth of cut SF SH SM Feed Operation Grades to heavy SF SM SH AH30 AH5 AH30 AH5 AH30 AH5 Depth of cut Note: Conditions in above table are for regular size inserts. Feed 1.5 (0.5 ~.5) 0.5 (0.0 ~ 0.5).0 (1.0 ~.0) 0.3 (0. ~ 0.5).0 (.0 ~.0) 0.5 (0.3 ~ 0.)
5 Inserts Negative type Rhombic, 0 AH30 AH5 ød s ød1 rε SF CNMG09030-SF CNMG09030-SF 0. CNMG100-SF 0. * CNMG100-SF CNMG101-SF 1. to heavy 1º SM CNMG100-SM 0. * CNMG100-SM CNMG101-SM º SH CNMG100-SH 0. CNMG101-SH CNMG101-SH 1. * CNMG1-SH CNMG1-SH 1. CNMG1901-SH CNMG1901-SH 1. 0º Rhombic, 55 AH30 AH5 ød s ød1 rε SF DNMG1500-SF * DNMG1500-SF 0. DNMG1500-SF DNMG1500-SF 0. to heavy 1º SM DNMG1500-SM 0. * DNMG1500-SM DNMG1501-SM 1. DNMG1500-SM 0. DNMG1500-SM DNMG1501-SM 1. º SH DNMG1500-SH 0. * DNMG1501-SH DNMG1501-SH 1. DNMG1500-SH DNMG1501-SH º *Note: cross sections are of insert marked * : Stocked items 5
6 Negative type Square, 90 AH30 AH5 ød s ød1 rε SF SNMG100-SF * SNMG100-SF 0. to heavy 15º SM * SNMG100-SM SNMG101-SM º SH SNMG100-SH SNMG101-SH 1. * SNMG1501-SH SNMG1501-SH 1. SNMG1901-SH SNMG1901-SH º Triangular, 0 AH30 AH5 ød s ød1 rε SF TNMG0-SF 0. * TNMG0-SF TNMG1-SF 1. SM TNMG0-SM 0. * TNMG0-SM TNMG1-SM.7 1. TNMG00-SM TNMG01-SM º º *Note: cross sections are of insert marked * : Stocked items
7 Negative type Rhombic, 35 AH30 AH5 ød s ød1 rε SF VNMG0-SF * VNMG0-SF 0. 1º SM VNMG0-SM 0. * VNMG0-SM VNMG1-SM º Trigon, 0 AH30 AH5 ød s ød1 rε SF WNMG000-SF WNMG000-SF 0. WNMG000-SF * WNMG000-SF 0. to heavy 1º SM WNMG000-SM 0. * WNMG000-SM WNMG001-SM º SH WNMG000-SH * WNMG001-SH º *Note: cross sections are of insert marked * : Stocked items 7
8 Practical examples Workpiece type Insert Grade Shaft CNMG100-SM AH30 SUS30 / X5CrNi1-9 Nozzle CNMG100-SM AH5 SUS30 / X5CrNi1-9 Work material ø35 mm ø15 mm mm ø19 mm ø3 mm 10 mm 35 mm mm 5 mm 7 mm Cutting speed: Vc (m/min) Feed: Depth of cut: Machining Coolant Cutting conditions 0 ~ ~ External turning (continuous ) Wet External turning (continuous and interrupted ) Wet Results Number of work piece (pcs) Two times! Competitor A AH30 demonstrates stable wear and no sudden insert chipping due to the wellbalanced grade of wear and fracture resistance. Number of work piece (pcs) Competitor A Two times! High toughness levels of AH5 significantly reduces sudden fracture. This creates stable and prolonged tool life. Tungaloy Corporation (Head office) 11-1 Yoshima-Kogyodanchi Iwaki-city, Fukushima, Japan Phone: Fax: Tungaloy America, Inc. Phone: Fax: Tungaloy Canada Phone: Fax: Tungaloy de Mexico S.A. Phone: Fax: Tungaloy do Brasil Comércio de Ferramentas de Corte Ltda. Phone: Fax: Tungaloy Germany GmbH Phone: Fax: Tungaloy France S.A.S. Phone: Fax: Tungaloy Italia S.r.I. Phone: Fax: Tungaloy Czech s.r.o Phone: Fax: Tungaloy Ibérica S.L. Phone: Fax: Tungaloy Scandinavia AB Phone: Fax: Tungaloy Rus, LLC Phone: Fax: Tungaloy Polska Sp. z o.o Phone: Fax: Tungaloy UK Ltd Phone: Fax: Distributed by: Tungaloy Cutting Tool (Shanghai) Co.,Ltd. Phone: Fax: Tungaloy Cutting Tool (Thailand) Co.,Ltd. Phone: Fax: Tungaloy Singapore (Pte.),Ltd. Phone: Fax: Tungaloy India Pvt. Ltd. Phone: Fax: Tungaloy Korea Co., Ltd Phone: Fax: Tungaloy Malaysia Sdn Bhd Phone: Fax: Tungaloy Australia Pty Ltd Phone: Fax: ISO 9001 certified ISO 01 certified QC00J005 EC97J113 Tungaloy Corporation Tungaloy Group Japan site and Asian production site 1//199 /11/1997 Produced from Recycled paper Aug. 011 (TJ)
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