Wiper Inserts for Steel Turning

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1 Product Brochure Wiper s for teel Turning WE & WF Negative Wiper s in Carbide and Cermet NEW OLID ROUND OLUTION DRILLING OLUTION TURNING OLUTION MILLING OLUTION Two Ways to ave! 1) Buy 20 s, Get FREE (Promo Code: KYO-WIPER-20) 2) Turning Kits with Holder & s (Promo Code: KYO-WIPER-KIT) WE Chipbreaker (Finishing-Medium) 3 Times the Feed Rate of tandard s with Excellent urface Roughness urface Finish Comparison (Internal Evaluation) urface Roughness Rz (μm) WE (Wiper Edge) Conventional (Non-wiper Edge) f (ipr) Cutting Conditions: Vc = 820 sfm, D.O.C. = 0.012", f = ipr, Wet CNMG432 Workpiece: 4137 WF Chipbreaker (Finishing) Chipbreaker Design table chip control in a wide range of applications Tough Edge Design Prevents chip entanglement Wiper Edge Geometry Excellent surface roughness during higher feed rates Chipbreaker Cross ection vailable for a wide range of machining operations utilizing various angled steps Excellent urface Roughness with Twice the Feed Rate and Half the Cutting Time urface Finish Comparison (Internal Evaluation) urface Roughness Rz (μm) WF (Wiper Edge) Conventional E (No Wiper) Geometry primary main dot and twin dots on the edge tip provide smooth chip control Low Cutting Forces with harp Wiper Edge Design High machining accuracy Wiper Edge Geometry Controls adhesion during low feed machining Chipbreaker Cross ection Improved chip control with double-step design f (ipr) Cutting Conditions: Vc = 820 sfm, D.O.C. = 0.012", f = ipr, Wet CNMG432 Chip Breaking rea Workpiece: 4137 ll 2017 ummer / Fall Promo Offers Valid through December 31, 2017 ll promo items are available exclusively through uthorized North merican Kyocera Precision Tool Distributors. Please use specified Promo Code when placing orders. To locate a distributor visit Prices hown Valid in U.. Only.

2 BUY 20 INERT, GET FREE ll s Must Be the ame tyle and Grade Promo Code: KYO-WIPER-20 WE Chipbreaker D.O.C. (in) Light Interruption / 1st Choice Continuous / 1st Choice Continuous / 2nd Choice hape 0 WF s f (ipr) WE P Carbon teel / lloy teel I.C. Thickness Hole Corner-R (rε) hank ize (quare) MEGCOT NNO Cermet CVD Coated Carbide PV7 PV720 C5 C515 C525 CNMG 431WE 1/64 ß 432WE 1/2 3/ /32 433WE 3/64 ß WNMG 431WE 1/64 ß 432WE 1/2 3/ /32 ß 433WE 3/64 ß Overall Length WF Chipbreaker Light Interruption / 1st Choice Continuous / 1st Choice Continuous / 2nd Choice hape Description TURNING KIT (1 Double-Clamp Holder & s) Promo Code: KYO-WIPER-KIT : U.. tock ß : World Express (hipping: 7- Business Days) Chipbreaker P Carbon teel / lloy teel I.C. Thickness Hole Grades Corner-R (rε) MEGCOT NNO Cermet CVD Coated Carbide PV7 PV720 C5 C515 C525 CNMG 431WF 1/64 1/2 3/ WF 1/32 DNMX 431WF 1/64 432WF 3/16 1/32 433WF 3/64 1/ DNMX 441WF 1/64 442WF 1/4 1/32 443WF 3/64 TNMX 331WF 1/64 332WF 3/8 3/ /32 333WF 3/64 WNMG 431WF 1/64 1/2 3/ WF 1/32 s sold in piece boxes U.. Kit Price MILLING OLUTION TURNING OLUTION DRILLING OLUTION OLID ROUND OLUTION DCLN 12-4B 0.750" 4.500" CNMG431 CNMG432 DCLN 16-4D 1.000" 6.000" CNMG433 $9.00 DDJN 12-4B 0.750" 4.500" DNMX431 DNMX432 WE (Finishing-Medium) CVD Carbide C5 C515 C525 $99.00 $9.00 DDJN 16-4D 1.000" 6.000" DNMX433 WF (Finishing) PVD Coated Cermet PV7 $ PV720 $99.00 DWLN 12-4B 0.750" 4.500" WNMG431 WNMG432 DWLN 16-4D 1.000" 6.000" WNGM433 $9.00 KYOCER Precision Tools, Inc. P: F: E: ctsales@kyocera.com Official Website 15

3 Product Brochure MILLING OLUTION TURNING OLUTION Ceramic Turning s For Roll Turning & Heat-Resistant lloys Use grade KXW1 whisker-reinforced ceramic for plunging and semifinishing and grade K6040 ilon ceramic for roughing applications. BUY 30 INERT, GET FREE ll s Must Be the ame tyle and Grade Promo Code: KYO-CERMIC-FREE DRILLING OLUTION OLID ROUND OLUTION KXW1 Whisker-Reinforced Ceramic for Plunging & emi-finish Work When to Choose Whisker (KXW1) First choice for plunging operations Can be used at higher cutting speeds and lower feed rates than ilon (K6040) table choice for roughing and semi-finishing operations KXW1 pplications K6040 ilon Ceramic for Roughing pplications When to Choose ilon (K6040) First choice for rough machining of inconel and waspaloy forgings Economical alternative to whisker-reinforced ceramics with lower cost per part for roughing operations Recommended at lower cutting speeds and higher feed rates than whisker (KXW1) Not recommended for plunging operations pplication Cutting peed (sfm) Feed Rate (ipr) Depth of Cut K6040 pplications Roughing pplication Cutting peed (sfm) Feed Rate (ipr) Depth of Cut emi-finish / Profiling Roughing, with cale Plunging Roughing, without cale ll 2017 ummer / Fall Promo Offers Valid through December 31, 2017 ll promo items are available exclusively through uthorized North merican Kyocera Precision Tool Distributors. Please use specified Promo Code when placing orders. To locate a distributor visit Prices hown Valid in U.. Only.

4 High BUY 30 INERT, GET FREE ll s Must Be the ame tyle and Grade peed KXW1 K6040 Low s Roughing / 1st Choice emi-finishing / 1st Choice Edge Prep ymbol Cutting Edge pec. T Chamfered Cutting Edge T00420 Promo Code: KYO-CERMIC-FREE 0.004" x20 Chamfered Cutting Edge emi-finish pplication Heat Resistant lloy (Ni-base) Edge Prep (in) ilon Ceramic Roughing Whisker-Reinforced Ceramic ØD K6040 KXW1 2mm 0.15mm ØD ØD 7 e.g.) P RNG 45T00420 T /2 5/16 RNG 65T /4 5/16 RCGX 24T00220 T /4 1/4 RCGX 35T00420 T / RCGX 45T / MILLING OLUTION TURNING OLUTION DRILLING OLUTION OLID ROUND OLUTION 11 RPGX 35T / ØD 120 T00420 RPGX 45T / : U.. tock s sold in piece boxes KYOCER Precision Tools, Inc. P: F: E: ctsales@kyocera.com Official Website 17

5 Product Brochure View Online Multi-Edge CBN for Hard Turning KBN05M Economical Double-sided, Multi-edge CBN s NEW OLID ROUND OLUTION DRILLING OLUTION TURNING OLUTION MILLING OLUTION Two Ways to ave! 1) Buy 3 s, Get 1 FREE (Promo Code: KYO-CBN-3) 2) Turning Kits with Holder & 1 (Promo Code: KYO-CBN-KIT) KBN05M CBN Used in a Wide Range of pplications from Continuous (High-speed Finishing) to Interrupted Machining Hybrid Grain ructure (KBN05M) Mixed tructure of Micro Grain CBN and Coarse Grain CBN CBN possesses high hardness, toughness and thermal resistance characteristics Micro Grain CBN CBN tructure Coarse Grain CBN Recommended Cutting Conditions Workpiece Hardness pplication Hardened Material > 55 HRC General Finishing Continuous to Interrupted High Thermal Conductivity Heat Heat is diffused through coarse grain CBN uperior Wear and Oxidation Resistance with MEGCOT Coating Properties Hardness (GPa) Cutting Conditions Vc (sfm) D.O.C. (mm) (ipr) TiCN TiIN 25 MEGCOT 20 TiN , ,400 Low Low Cutting peed High Oxidation Temperature ( C) Oxidation Resistance KBN05M KBN25M High KBN30M KBN35M 18 ll 2017 ummer / Fall Promo Offers Valid through December 31, 2017 ll promo items are available exclusively through uthorized North merican Kyocera Precision Tool Distributors. Please use specified Promo Code when placing orders. To locate a distributor visit Prices hown Valid in U.. Only.

6 BUY 3 INERT, GET 1 FREE Mix-and-Match izes and Geometries / Free Must Be of Equal or Lesser Value KBN05M s s hape r 60 r 80 d r 55 T T T : 0.005" X 25 Chamfered + Honed Cutting Edge r d T d d CNG 431ME4 TURNING KIT (1 Double-Clamp Holder & 1 ) hank ize (quare) Promo Code: KYO-CBN-3 Edge pecification Overall Length I.C. Thickness Hole Corner-R (rε) Description 1/ No. of Edges 432ME4 1/ ME4 3/ / DNG 431ME4 1/ ME4 1/ CBN s sold in 1 piece boxes U.. Kit Price KBN05M 433ME4 3/ /16 TNG 331ME6 1/ ME6 1/32 3/ ME6 3/ / VNG 331ME4 1/ ME4 1/ Promo Code: KYO-CBN-KIT : U.. tock MILLING OLUTION TURNING OLUTION DRILLING OLUTION OLID ROUND OLUTION $9.00 DCLN 12-4B 0.750" 4.500" CNG431ME4 KBN05M CNG432ME4 KBN05M DCLN 16-4D 1.000" 6.000" CNG433ME4 KBN05M $ $9.00 DDJN 12-4B 0.750" 4.500" DNG431ME4 KBN05M DNG432ME4 KBN05M DDJN 16-4D 1.000" 6.000" DNG433ME4 KBN05M $ $9.00 DVJN 12-3B 0.750" 4.500" DVJN 16-3D 1.000" 6.000" VNG331ME4 KBN05M VNG332ME4 KBN05M $ KYOCER Precision Tools, Inc. P: F: E: ctsales@kyocera.com Official Website 19

7 Positive-tyle Turning Kits For teel, tainless teel, and Non-Ferrous Turning MILLING OLUTION New turning kits available with multiple insert grades and chipbreakers to choose from to perform various machining operations in steel, stainless steel and non-ferrous. TURNING OLUTION DRILLING OLUTION OLID ROUND OLUTION Grade election Material Description Color P teel M tainless teel P teel M tainless teel N Non-Ferrous Metals Main Component (Coating Composition) PR1425 Blackish Red MEGCOT NNO PR1225 Blackish Red MEGCOT PDL025 Iridescent C dvantages Nano thin multi-layer coating performs with superior wear resistance and high oxidation resistance pplication: table cutting of steel and high-speed stainless steel with extended tool life uperior wear and oxidation resistant MEGCOT on micro grain carbide substrate pplication: Light interrupted to interrupted cutting of stainless steel Hydrogen free DLC coating for high hardness close to that of diamond pplication: table cutting of aluminum PR1425 MEGCOT NNO teel Machining uperior performance in various steel cutting applications due to Kyocera s proprietary multi-layer MEGCOT NNO coating. PR1225 MEGCOT tainless teel Machining The high bonding strength of MEGCOT technology provides the coating stability required for stainless steel machining. PDL025 DLC Coating Non-ferrous Machining chieves long tool life with Kyocera's proprietary hydrogren-free DLC coating with hardness close to that of diamond. High peed Vc = 660 sfm High peed Vc = 490 sfm High peed Vc = 980 sfm Medium peed Vc = 490 sfm PR1425 Medium peed Vc = 330 sfm PR1225 Medium peed Vc = 490 sfm PDL025 Low peed Vc = 160 sfm Low peed Vc = 160 sfm Low peed Vc = 330 sfm pplication Continuous Light Interruption Heavy Interruption pplication Continuous Light Interruption Heavy Interruption pplication Continuous Light Interruption Heavy Interruption 20 ll 2017 ummer / Fall Promo Offers Valid through December 31, 2017 ll promo items are available exclusively through uthorized North merican Kyocera Precision Tool Distributors. Please use specified Promo Code when placing orders. To locate a distributor visit Prices hown Valid in U.. Only.

8 TURNING KIT Choose 1 CLC Holder and CCGT s Promo Code: KYO-TURNKIT-17 GQ Chipbreaker Finishing-Medium Enables cutting over a wide range of conditions by using the optimum chipbreaker width according to the cutting depth. CCGT s Light Interruption / 1st Choice Light Interruption / 2nt Choice CLC s 95 CCGT CCGT 5 F1 h H1=h B L1 L2 F1 Corner-R (rε) L1 Fig.1 Drawing K Chipbreaker Finishing harp cutting performance due to Large rake angle. Large dot to the corner edge improved chip control in a wide feed rate range. P Carbon teel / lloy teel M tainless teel N Non-Ferrous Metals MEGCOT NNO DLC Coating I.C. Thickness Hole Corner-R (rε) Relief ngle PR1425 PDL MFP-GQ < MFP-GQ 3/8 5/ < MFP-GQ <1/ MFP-K < MFP-K 3/8 5/ < MFP-K <1/64 crew pare Parts B H1 Wrench h F1 0 5 L2 95 ize ee bove L1 Fig.2 18 Chipbreaker & Grade ee bove : U.. tock s sold in piece boxes H1 B U.. Kit Price MILLING OLUTION TURNING OLUTION DRILLING OLUTION OLID ROUND OLUTION $99.00 CLC 8-3JXFF Fig.1 B-4085TR FT-15 MFP-GQ PR1425 CLC -3JXFF Finishing / Medium for CCGT32502 teel & tainless teel $9.00 CLC 12-3C CCGT32505 CCGT3251 MFP-K PDL025 Finishing for Non-Ferrous Materials Fig.2 B-4085TR FT-15 $ CLCR 16-3D $ KYOCER Precision Tools, Inc. P: F: E: ctsales@kyocera.com Official Website 21

9 TURNING KIT Choose 1 DJC Holder and DCGT s Promo Code: KYO-TURNKIT-17 MILLING OLUTION TURNING OLUTION DRILLING OLUTION GQ Chipbreaker Finishing-Medium Enables cutting over a wide range of conditions by using the optimum chipbreaker width according to the cutting depth. DCGT s Light Interruption / 1st Choice Light Interruption / 2nt Choice DCGT DCGT DJC s 5 K Chipbreaker Finishing harp cutting performance due to Large rake angle. Large dot to the corner edge improved chip control in a wide feed rate range. P Carbon teel / lloy teel M tainless teel N Non-Ferrous Metals MEGCOT NNO DLC Coating I.C. Thickness Hole Corner-R (rε) Relief ngle PR1425 PDL MFP-GQ < MFP-GQ 3/8 5/ < MFP-GQ <1/ MFP-K < MFP-K 3/8 5/ < MFP-K <1/64 18 : U.. tock s sold in piece boxes 32 OLID ROUND OLUTION h F H1=h B L1 L2 F1 Corner-R (rε) Fig.1 L1 Drawing H1 B h F1 pare Parts crew Wrench 0 93 L2 ize ee bove L1 Fig.2 Chipbreaker & Grade ee bove B H1 U.. Kit Price DJC 8-3JXFF $ Fig.1 B-4085TR FT-15 MFP-GQ PR1425 DJC -3JXFF Finishing / Medium for DCGT32502 teel & tainless teel $ DJC 12-3C DCGT32505 DCGT3251 MFP-K PDL025 Finishing for Non-Ferrous Materials Fig.2 B-4085TR FT-15 $ DJCR 16-3D $ ll 2017 ummer / Fall Promo Offers Valid through December 31, 2017 ll promo items are available exclusively through uthorized North merican Kyocera Precision Tool Distributors. Please use specified Promo Code when placing orders. To locate a distributor visit Prices hown Valid in U.. Only.

10 TURNING KIT Choose 1 VJB Holder and VBGT s Promo Code: KYO-TURNKIT-17 VBGT s Light Interruption / 1st Choice Light Interruption / 2nt Choice VJB s 3 Y Chipbreaker Finishing-Medium harp cutting performance and good surface finish. P Carbon teel / lloy teel M tainless teel N Non-Ferrous Metals MEGCOT I.C. Thickness Hole Corner-R (rε) Relief ngle PR1225 VBGT 22013M -Y < M -Y < M -Y 1/4 1/8 0.1 < M -Y <1/64 222M -Y <1/32 VBGT 3305M -Y < M -Y 3/8 3/ <1/ M -Y <1/32 52 F1 h 0 93 H1=h B L1 L2 F1 52 Corner-R (rε) Drawing L1 Fig.1 crew pare Parts B H1 Wrench 1 F1 h 0 52 L2 93 ize ee bove Chipbreaker ee bove L1 Fig.2 Grade ee bove H1 B : U.. tock s sold in piece boxes U.. Kit Price MILLING OLUTION TURNING OLUTION DRILLING OLUTION OLID ROUND OLUTION VJB 8-2JXFF /64 Fig.1 B-4085TR FT-8 VBGT22013M VBGT2202M VBGT2205M VBGT221M VBGT222M VJB -2JXFF /64 $ Y Finishing / Medium VJB 12-3C /32 PR1225 for teel & tainless teel $ $ Fig.2 B-4085TR T-15 VBGT3305M VBGT331M VJBR 16-3D /32 VBGT332M $ KYOCER Precision Tools, Inc. P: F: E: ctsales@kyocera.com Official Website 23

11 Product Brochure MILLING OLUTION TURNING OLUTION GB Grooving ystem Economical Grooving with 3 Cutting Edges per Megacoat PR1215 inserts for consistently long tool life GB-MY molded chipbreaker produces smooth chip evacuation Pin-lock Design eliminates top clamp and improves chip evacuation KGB s Buy GB s, Get 1 FREE Promo Code: KYO-GB-FREE DRILLING OLUTION OLID ROUND OLUTION hank ize (quare) Overall Length s Pick up to 2 izes (ee Next Page for s) pplicable Groove Width Grades Required Purchase KGBR quare GB32RN 5.00 KGBL quare GB32LN ~ KGBR quare GB32RN 6.00 KGBL quare GB32LN KGBR quare GB43R(MY)N ~ KGBL quare GB43L(MY)N KGBR quare GB43R(MY)N ~ KGBL quare GB43L(MY)N KGBR quare GB43R(MY)N PR ~0.188 KGBL quare GB43L(MY)N MEGCOT Carbide for teel, KGBR quare GB43R(MY)N tainless & ~ Exotic Metals KGBL quare GB43L(MY)N KGBR quare GB43R(MY)N PV ~ MEGCOT KGBL quare GB43L(MY)N Cermet for teel & KGBR quare GB43R(MY)N Cast Iron ~ KGBL quare GB43L(MY)N KIGBR Round GB32LN ~ KIGBL Round GB32RN KIGBR Round GB43L(MY)N ~ KIGBL Round GB43R(MY)N * s sold in 5-piece packs. Not all inserts need to be identical. Required insert purchase can be mixed-and-matched. 24 ll 2017 ummer / Fall Promo Offers Valid through December 31, 2017 ll promo items are available exclusively through uthorized North merican Kyocera Precision Tool Distributors. Please use specified Promo Code when placing orders. To locate a distributor visit Prices hown Valid in U.. Only.

12 PR1215 PVD MEGCOT Micro-grain carbide substrate provides a highly reliable and long lasting grooving insert uperior hardness and oxidation resistance provide stable tool life at high speeds llows for light grooving of both steel and stainless steel GB-MY The MY Molded Chipbreaker produces manageable curled chips for smooth chip evacuation GB s Buy GB s, Get 1 FREE Promo Code: KYO-GB-FREE Usage Classification P Carbon teel / lloy teel M tainless teel K Cast Iron : Light Interruption / 1st Choice N Non-ferrous Metals : Continuous / 1st Choice Titanium lloy (Ti-6l-4V) H Hard Materials ( 40HRC) W ±0.001 rε rε T Ød 2 B MEGCOT MEGCOT Carbide Cermet T Ød W B rε PR1215 PV7040 GB32 031N N Ä 047N N Ä 062N Å 078N Å Ä 094N GB43 031N Å 047N N N Å 078N N N N N Å 1N Å 125N N Ä 142N Ä 156N Ä 172N N N Å pplicable External KGB 12-3 KGB 16-3 KGB KGB KGB KGB KGB KGB pplicable Internal KIGB 16-3 KIGB 20-4 MILLING OLUTION TURNING OLUTION DRILLING OLUTION OLID ROUND OLUTION GB43 078MYN Å KGB KGB Molded Chipbreaker MY Chipbreaker W ±0.001 rε rε T Ød B 2 094MYN MYN Å KGB KGB KIGB MYN Å KGB KGB Dimension B shows available grooving depth : U.. tock Å : U.. tock (R-hand Only) Ä : U.. tock (L-hand Only) KYOCER Precision Tools, Inc. P: F: E: ctsales@kyocera.com Official Website 25

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