Highly efficient machining of difficult-to-cut materials, such as stainless steal and superalloy.
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1 B041G CDV for stainless steel turning Excellent toughness in relation to notch wear resistance. Highly efficient machining of difficult-to-cut materials, such as stainless steal and superalloy. yminimizing welding of a mild steel or low carbon steel workpiece.
2 CDV for stainless steel turning yfeatures Best for machining of stainless steel Best for machining of super alloys In stainless steel cutting, damages left at the boundary of cut often become a problem. CVD coated carbide grade and displays stable cutting performance, maintaining damages at the boundary of cut minimum. Combination with MS/MA breaker achieving low cutting resistance MS and MA breakers display excellent cutting performance with their low cutting resistance. The combination of MS/ MA breaker and highly wear resistant or very strong and highly fracture resistant further improves the cutting performance. TiN Fibrous TiCN Special cemented carbide 90.5HRA Micro-structure of Al2O3 y Application range and recommended cutting conditions atool NAVI SYSTEM Thin layer coating of fibrous TiCN + fine grained Al2O3 Employing thin layer coating with high adhesion strength to the substrate, is more spalling resistant than other grades designed for steel cutting. Cemented carbide substrate with slanted Structure (hard substrate with very tough surface) displays excellent plastic deformation resistance in high speed machining of stainless steel. Small honing design Due to the small honing design, achieves better cutting performance than other grades designed for steel cutting, displaying high welding resistance. Micro-structure of NEGATIVE INSERTS FOR STAINLESS STEEL CVD coated carbide grade and are suitable not only for stainless steel but also for nickel (Ni) based super alloys, which are among the hardest of difficult-to-cut materials. Solves problems in (low speed, interrupted) machining of steels and solves welding problems in low speed cutting of mild steel and abnormal wear problems such as fracturing of cutting edge in medium to low speed, interrupted machining. Ti compound layer Special cemented carbide 89.0HRA Thin layer coating of micrograined Ti compound (Thin multi-layer micrograin coating achieving highest adhesion strength to the substrate) Highly welding and wear resistant coating prevents spalling during cutting operations. Extremely tough special cemented carbide substrate Specially designed carbide substrate with very high fracture resistance and thermal shock resistance hardly fracture. Stable cutting SH MS SH 1st commendation (General cutting) GH MS SH GH MS Workpiece GH Unstable cutting ycutting conditions Stable cutting General cutting Unstable cutting ycutting area Light cutting Continuous cutting Constant depth of cutting Pre-machined Securely clamped component cutting Heavy interrupted cutting Irregular depth of cutting Low clamping rigidity cutting (ap=0.51.5mm) Medium cutting (ap=1.54.0mm) Semi-heavy cutting (ap=4.07.0mm) 1
3 y Cutting performance a High efficiency machining of stainless steel displays its best cutting performance in high speed cutting. For medium to low speed cutting, is recommended. ygular speed cutting (Cutting speed : 120m/min) is recommended for regular speed cutting as it achieves strong cutting edge and thus is suitable for general purposes. 0.3 Flank wear (mm) Competitor A's M Cutting time (min) Competitor B's M30 Competitor A's M20 <Cutting conditions> Workpiece : JIS SUS304 Holder : PCLNL2525M12 Insert : CNMG pp Feed : 0.3mm/rev Depth of cut : 1.5mm Continuous, wet cutting ppindicates a chip breaker. yhigh speed cutting (Cutting speed : 300m/min) is recommended for high speed, stable cutting as it is highly wear resistant and thus enables high efficiency machining. 0.3 Flank wear (mm) Competitor C's M30 Competitor B's M Cutting time (min) Competitor D's M30 Competitor A's M10 <Cutting conditions> Workpiece : JIS SUS304 Holder : PCLNL2525M12 Insert : CNMG pp Feed : 0.3mm/rev Depth of cut : 1.5mm Continuous, wet cutting ppindicates a chip breaker. y commended cutting conditions commended cutting conditions Workpiece Stainless steel Ni (nickel) based heat-resistant alloy Mild steel (<180HB) Cutting speed (m/min) Workpiece material Austenitic materials (JIS SUS304, 316, etc.) Ferritic materials (JIS SUS405, 430, etc.) Martensitic materials (JIS SUS403, 410, etc.) Application range Properties Strong work hardening tendency. Low heat conductivity leading to raised temperature. Unstable cutting resistance leading to vibration. Generated chips tend to spread and lengthen. Lower work hardening tendency and lower cutting resistance when compared with austenitic materials. Fairly good chip disposability. Although work hardening tendency is low, cutting resistance is high due to their high hardness. Fairly good chip disposability. commended grade for high speed, stable cutting for medium to low speed, unstable cutting 2
4 No mark : Not manufactured. : Non stock, produced to order only. : Inventory maintained. CDV for stainless steel turning 3 a Negative inserts Standard inserts
5 4 a Negative inserts
6 35 CDV for stainless steel turning a Negative inserts Standard inserts No mark : Not manufactured. : Non stock, produced to order only. : Inventory maintained.
7 a Positive inserts 35
8 No mark : Not manufactured. : Inventory maintained. CDV for stainless steel turning 7 a Positive inserts Standard inserts 15
9 Threading inserts ainserts for SET type holders ainserts for SNT type boring bars Application General Taper pipe thread Witworth coarse screw thread, General Unified coarse screw Parallel pope thread W thread UN Metric screw thread ISO Without With With With With Without Pitch mm (threads/inch) Application General Taper pipe thread Witworth coarse screw thread, General Unified coarse screw Parallel pope thread W thread UN Metric screw thread ISO Without With With Without With With Pitch mm (threads/inch) 8
10 CDV for stainless steel turning Threading inserts ainserts for DG type holder ainserts for UG type holder Insert width W3 L1 Insert width W3 L1 L1 12 W3 W30.1 L1 12 W3 L1 12 W L1 W3 L1 W3 12 (w>5mm) 15 (w<4mm) : Inventory maintained. 9
11 Inserts for drills ainserts for TAF type drill ainserts for TAG TAS type drill
12 gistration No. 00GRC-EA010 Gifu Plant CDV for stainless steel turning Application examples Insert (Grade) Stainless steel (JIS SUS304) Stainless steel (JIS SUS420) Stainless steel (JIS SUS304) Stainless steel (JIS SUS303) Workpiece Cutting conditions Cutting speed (m/min) Feed (mm/rev) Depth of cut (mm) Coolant Wet cutting Dry cutting Wet cutting Wet cutting sult achieved 3 times as long tool life as the conventional grade in high speed cutting. Insert (Grade) Stainless steel (JIS SUS316) Stainless steel (JIS SUS304) Alloy steel (JIS SCM420) Bearing steel (JIS SUJ2) Workpiece Cutting conditions Cutting speed (m/min) Feed Coolant (mm/rev) Depth of cut (mm) =100, =200 =100, = =120, =150 =0.3, =0.4 2 Wet cutting Wet cutting Wet cutting Wet cutting sult UC7020 doubled cutting speed and achieved 2 times as long tool life as the conventional grade. UC7020 achieved 2 times as high cutting speed and 1.5 times as long tool life as the conventional grade. Due to its high welding resistance, UC7020 achieved 10 times as long tool life as the conventional grade. UC7020 achieved 1.7 times as high cutting speed and 1.5 times as long tool life as the conventional grade. For your safety ado not touch cutting or chips without wearing gloves. ause tools under recommended cutting conditions, and exchange tools before excessive wear occurs. achips become extremely hot, scattered over and may be stretched. Ensure safety guards and goggles are used. ain case of using non-water soluble oil, make sure to have a fire prevention countermeasure. ause the provided wrench spanner, and ensure the inserts and spare parts are damped securely. Tsukuba Plant ISO gistration No. JSAQ 080 Gifu Plant ISO gistration No. JSAQ 094 Tsukuba Plant ISO gistration No. JSAE 036 Overseas Operations Center : Cutting Tools KFC bldg., 7F, 1-6-1, Yokoami, Sumida-ku, Tokyo , Japan TEL FAX MITSUBISHI MATERIALS U.S.A. CORPORATION Headquarters 17401, Eastman Street, Irvine, California, 92614, USA TEL FAX MMC HARTMETALL GmbH Comeniusstr.2, 40670, Meerbusch GERMANY TEL FAX MMC METAL SINGAPORE PTE LTD. 10, Arumugam Road, #04-00 Lion Industrial Bldg.,409957, SINGAPORE TEL FAX Mitsubishi Carbides Home page : (Tools specifications subject to change without notice.) E( - )
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