END MILL SERIES 1DG1H FACE MILL SERIES DG6H
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2 END MILL SERIES 1DG1H 1.250" to 1.500".078" (2mm) Contouring Facing Ramping Corkscrew Pocketing Shoulder Plunging Coolant Thru L2 L1 D1 D2 D 1 L 1 L 2 Number Nominal Cutter Extension Overall D 2 of Diameter Number Length Length Shank/Style Inserts DG1H R Weldon DG1H-12057S9R Straight DG1H R Weldon DG1H-15073S5R Straight 3 FACE MILL SERIES DG6H 2.000" to 6.000".078" (2mm) Contouring Facing Ramping Corkscrew Pocketing Shoulder Plunging Coolant Thru D2 K H D1 D 1 Number D 2 Nominal Cutter of H Bore Retention K Diameter Number Inserts Height Diameter Bolt Keyway DG6H-20R SD DG6H-20R SD DG6H-30R SD DG6H-40R SD DG6H-60R SD Note: Ramp Angle, use 2.5 degree ramp angle or less for all cutters.
3 MULTIPLE GEOMETRY CARTRIDGE FACE MILL SERIES 4W2A 4.261" to ".078" (2mm) Contouring Facing Ramping Corkscrew Pocketing Shoulder Plunging D 2 K H D 1 D 1 Number D 2 Insert Nominal Cartridge* Cutter* of H Bore Bolt K Style Diameter Number Number Inserts Height Diameter Circle Keyway PowerFeed H-11R08 4W2A-04R H-11R08 4W2A-06R H-11R08 4W2A-08R H-11R08 4W2A-10R H-11R08 4W2A-12R , *Must Order Cartridges Seperately With Cutter. TOP-ON STYLE, MODULAR 1.250" to 1.500".078" (2mm) Contouring Facing Ramping Corkscrew Pocketing Shoulder Plunging Coolant Thru L1 T1 D1 D 1 L 1 T 1 Nominal Cutter Number of Extension Thread Coolant Diameter Number Inserts From Holder Size Thru DG1H-12517X8R M16 Yes DG1H-15017X8R M16 Yes See Ingersoll Full Line Catalog for Modular Shanks/Holders.
4 INSERTS UNEU1205R Grades Insert Application Programmed Indexes Number Corner Per Insert IN UNEU1205R High Feed Milling.118R 6 HARDWARE Insert Screw Driver Preset Torque Driver Torx Bit Part No. Torque Part No. Part No. Part No. SM in. lbs. DS-T15S DT DS-T15B1 (Long) (Tx-15) DS-T15B (Short) Cartridge Cartridge Screw Driver Insert Style Part No. Part No. Torque Part No. PowerFeed + UNEU 55H-11R08 SD in. lbs. DS-H05T (5mm hex) Cartridge Axial Adjusting Screw Part No. SA04-42 Driver Part No. DS-H03T (3mm hex) TECHNICAL INFORMATION Grades Series DG6H, 1DG1H Brinell Feed per Material Hardness SFM Insert Coolant Steel Mild Low Alloy 4140, 8620, No Med Alloy P20, S7, H13, O1, A Free Machining 303, 416 Stainless 300 Series 304, 310, 316 Steel 400 Series 410, 420, 15-5PH, 17-4 PH Yes PH Series 13-8 Hardened Steel ALL No IN2005 IN2030 IN6530 Feeds & Speed Note: Feed and speed recommendations are starting operating parameters. They are only guidelines from which further optimization should take place. Operating parameters are influenced by many machining variables. These variables may cause for reductions in feeds and speed or dramatic increases. Additionally, DOC and WOC may need to be revised to optimize the tools performance. Programming Note: Program all Power FeedPlus cutters as though they are Bullnose cutters with.118"/3.0mm corner radii. This method will both ensure and minimize remaining stock for secondary passes. Generous side clearance to promote effective chip evacuation. Approx. 0.08"
5 High Feed Double Sided Insert Technology, six edges. Robust Design Insert has exceptionally strong cutting edge. Smartly Designed Cutter Bodies, with through coolant standard. High Feed Technology, designed to deliver economy, strength and performance. Productivity Tips During setup, maximize rigidity of tool assembly and piece part fixturing. Minimize length to diameter ratio of the tool when possible. Maximum recommended radial WOC when plunge milling.311 * Utilize all applicable high speed machining techniques, during NC program development Maximize use of all CAM and machine tool control features that promote High Speed Machining efficiencies. If available always utilize through spindle air, unless coolant is required. * Prior to retract at axial DOC it is recommended that the cutter move off the wall radially.020 to.050.
6 Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Road Rockford, IL U.S.A. Tel: Fax: Internet: Ingersoll Cutting Tool Ltd Rhodes Drive, Unit #100 Windsor, Ontario N8W 5K5, Canada Tel: Fax: Ingersoll Cutting Tools de México S.A. de C.V. Carr. Saltillo Monterrey Km. 5.5, Local 2 y 3 Saltillo, Coahuila C.P , México Tel: (844) , (844) Fax: (844) Ingersoll Cutting Tools for Europe Marketing & Technology Center Ingersoll Werkzeuge GmbH Kalteiche-Ring Haiger, Germany Tel: Fax: /814 info@ingersoll-imc.de Internet: BRO-045 (7/08) Printed in the U.S.A.
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