MAXIMILL SHOULDER MILLING SYSTEM PRODUCT INFORMATION. Presentation _Customer
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1 MAXIMILL SHOULDER MILLING SYSTEM PRODUCT INFORMATION Presentation _Customer
2 2 \ MAXIMILL 491 PRODUCT LAUNCH AGENDA General information Overall message Unique sales proposition Technical details of tool & inserts Application fields and recommendations Advantages, benefits Product range Summary Additional presentation available Success stories
3 3 \ MAXIMILL 491 GENERAL INFORMATION Name of system machining method MaxiMill shoulder milling Market launch April 2016 Tools in inch dimensions: available from June 2016 Nominal Ø (SNHU ) 1,5 inch 6 inch Depth of cut: Up to ap max = inch Main characteristics Profile exactly 90, maximum number of cutting edges per insert, easy usage, low power consumption and cutting pressure
4 4 \ MAXIMILL 491 GENERAL INFORMATION OVERALL MESSAGE Milling 8.0 Simple concept, unparalleled technology MaxiMill 491 the new 90 shoulder milling system featuring BLACKSTAR TM and SILVERSTAR TM grades Milling 8.0 is synonymous with 8 usable cutting edges
5 5 \ MAXIMILL 491 GENERAL INFORMATION UNIQUE SALES PROPOSITIONS BENEFITS AND ADVANTAGES Unique sales propositions Exactly 90 8 cutting edges per insert Tolerance H Benefits Easy and time-saving handling Maximum economic efficiency (Very attractive price-performance ratio) Maximum performance and best quality Wide application range - universal application
6 6 TOOL DETAILS / 1 Torx PLUS screw system Quick and easy insert mounting Long-lasting tool body with new base material Exact 90 profile Close and wide pitch tools in the programme Patented system Coolant holes CERATIZIT \ 13/04/2016 MAXIMILL491
7 7 TOOL DETAILS / 2 Maximum repeatability thanks to innovative insert design with generous contact faces Excellent repeatability when changing the cutting edge Positive axial angle in mounted position Maximum stability during roughing operations Perfectly adapted chip pockets
8 8 INSERT DETAILS Precision-ground insert in the H tolerance range Start program insert size SNHU mm corner radius! Positive double-sided insert with clearance angles all around 8 effective usable cutting edges per insert with.315 ap max Chip groove geometries F10, F50, M50, and R50 Wiper edge length of.070 CERATIZIT \ 13/04/2016 MAXIMILL491
9 9 APPLICATION FIELDS Suitable for universal application Face milling Shoulder milling Peripheral milling Slot milling Trochoidal slot milling Material groups
10 10 ADVANTAGES AND BENEFITS Exact 90 profile with 8 usable cutting edges per insert Unique Excellent economic efficiency regarding the price per cutting edge (optimal price-performance ratio) Easy usage Self-positioning insert Quick and easy mounting of the milling cutter Ground precision insert with tolerance H Perfect axial run-out precision and concentricity Long tool life Reduced vibration with low-power machines Reliability Outstanding surface quality Double positive clearance angle CERATIZIT \ 13/04/2016 MAXIMILL491
11 11 ADVANTAGES AND BENEFITS Very soft cutting action 20-30% lower power consumption on the spindle Reduced tendency for vibration also with low-power machines Extended application range Large open chip pockets with wide pitch Optimal chip evacuation during the milling process Insert production according to the latest production technology Available in the latest grade technologies BLACKSTAR TM, SILVERSTAR TM (grade universe) For aluminum, steel, cast iron, stainless steel CERATIZIT \ 13/04/2016 MAXIMILL491
12 12 TOOL PRODUCT RANGE Material number Description G R F C R.02-A-250-EF C R B-150-EF A R A EF A R A EF A R A EF A R A EF A R A EF A R A EF A R A EF A R A EF A R A EF A R B EF A R B EF A R B EF A R B EF
13 13 INSERT PRODUCT RANGE Material number Description for workpiece material SNHU FR-F10 CTWN215 N SNHU SR-F50 CTPM240 M SNHU SR-M50 CTCP230 P SNHU SR-M50 CTPM240 M SNHU SR-M50 CTPP235 P SNHU SR-R50 CTPK220 K SNHU SR-R50 CTCK215 K
14 14 \ MAXIMILL SHOULDER MILLING SYSTEM SUMMARY Exact 90 profile with 8 usable cutting edges per insert attractive price / cutting edge Universal application (shoulder milling, face milling, peripheral milling, slot milling, trochoidal slot milling,...) Minimal vibration, very soft cutting action, very low power consumption Easy handling Ground precision insert with tolerance H Perfect surfaces Roughing and finishing possible with the same insert For steel, cast iron, stainless steel and aluminium machining (ISO K-P- M-N) Simple concept, unparalleled technology!
15 MAXIMILL SHOULDER MILLING SYSTEM PRODUCT INFORMATION Robert Bokram, Product Manager - Enduser Cutting Tools
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