20 LEAD FACE MILL SERIES DM6G, DM5G
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2 20 LEAD FACE MILL SERIES DM6G, DM5G Diameters Cutting Edge Length Insert Corner 1.500" to 8.000".230".030"R Facing Lead Angle Coolant Thru K H 70º.23 D3 D 1 D 2 D 3 Coolant Thru Effective Cutter Number of H Bore Overall Retention Retention K Diameter Number Inserts Height Diameter Diameter Bolt Bolt* Keyway Medium Density DM6G-15R SD DM6G-20R SD SD DM6G-25R SD SD DM6G-30R SD SD DM6G-40R SD SD DM6G-50R SD SD DM6G-60R SD SD DM6G-80R B.C High Density DM5G-20R SD SD DM5G-25R SD SD DM5G-30R SD SD DM5G-40R SD SD DM5G-50R DM5G-60R *Order Seperately MULTIPLE GEOMETRY CARTRIDGE FACE MILL SERIES 4W2A Diameters Cutting Edge Length Insert Corner 4.000" to ".230".030"R Facing Lead Angle K H.23 D 1 Number D 2 Weight Insert Nominal Cartridge** Cutter of H Bore Bolt with K Style Dia. Number Number Inserts Height Diameter Circle Cartridges Keyway 2 DEKA H-11R07 4W2A-04R lbs H-11R07 4W2A-06R lbs H-11R07 4W2A-08R lbs H-11R07 4W2A-10R lbs H-11R07 4W2A-12R , lbs **Order Seperately
3 INSERTS AND HARDWARE INSERTS Multi-Purpose PNCU0805GNTR-W PNCU0805GNTR.45 IC.20 Sharp & Polished Silicon Nitride Wiper.20 10x.055 Wiper W PNCU0805GNFR-P PNCU0805GNR.45 IC IC IC 10x.055 Wiper 10x.055 Wiper 2x.140 Wiper Hi-Temp / Titanium Flat Top PNCU0805GNTN.20 PNCU0805GNFR-HS.45 IC IC 10x.055 Wiper 10x.055 Wiper W Grades Insert Number Application PNCU0805GNTR PNCU0805GNTR-W PNCU0805GNR PNCU0805GNFR-P PNCQ0804GNTN PNCU0805GNFR-HS Multi-Purpose Wiper Silicon Nitride Sharp/Polished (Aluminum) Flat Top (Heavy Duty) Hi-Temp/Titanium Corner IN.030R.030R.030R.030R.030R.030R 05S D5 70N HARDWARE.23 Cartridge Cartridge Screw SD H-11R07 Axial Adjusting Screw Torque in. lbs. Driver SA04-42 Insert Screw SM Driver DS-H05T (5mm hex) DS-H03T (3mm hex) Driver Torque 40 in. lbs. OPTIONAL TORQUE DRIVER DT DS-T15T (Tx-15) BIT - for Optional Torque Driver DS-T15B1 3
4 TOP ON END MILL SERIES 1DP1G Diameters Insert Corner 1.250" to 1.500".18 Facing Lead Angle Pocketing Contour Corkscrew Ramping Channeling Coolant Thru L D3.060 DOC 92º Backdraft angle D 1 D 2 L Number Effective Cutter Neck D 3 OAL of Ramp Diameter Number Diameter Adaption Length Inserts Angle DP1G-12015X8R M DP1G-15017X8R M END MILL SERIES 1DP1G Diameters Insert Corner 1.250" to 1.500".18 Facing Lead Angle Pocketing Contour Corkscrew Ramping Channeling Coolant Thru L1 L2 L3.060 DOC 92º Backdraft angle D 1 L 1 L 2 L 3 Number Effective Cutter D 2 Projection Extension OAL of Ramp Diameter Number Adaption Length Length Length Inserts Angle DP1G R Weldon DP1G-12057S9R cyl DP1G R Weldon DP1G-15073S5R cyl
5 FACE MILL SERIES DP5G Diameters Insert Corner 2.000" to 6.000".18 Facing Lead Angle Pocketing Contour Corkscrew Ramping Channeling Coolant Thru H Backdraft angle 92º.060 DOC D 1 D 2 Number Effective Cutter Bore H Effective Ramp SHCS w/* Diameter Number Diameter Height Inserts Keyway Angle SHCS Coolant Thru DP5G-20R SD06-46 SD DP5G-20R SD06-46 SD DP5G-25R SD06-46 SD DP5G-30R SD08-46 SD DP5G-40R S2-82 S DP5G-60R S2-82 S2-99 *Order Seperately INSERTS PNCQ0804ZNTN PNCT0804ZNN-HR I.C I.C. 10 x.020 Wiper 5 x.020 Wiper Grades Insert Application Cutting Edge Indexes *Corner Number Configuration per Insert Radius IN PNCQ0804ZNTN Hi Feed Neutral PNCT0804ZNN-HR Hi Feed Positive 5.18 HARDWARE Insert Screw Standard Driver Torque SM in. lbs. DS-T15T (TX-15) OPTIONAL TORQUE DRIVER DT BIT - for Optional Torque Driver DS-T15B1 5
6 20 LEAD FACE MILL SERIES DM6Q, DM5Q Diameters Max. Depth of Cut Insert Corner 3.000" to ".480".060"r Facing Lead Angle Coolant Thru D3 K H º D 1 D 2 D 3 Coolant Thru Effective Cutter Overall Bore H Number of K Bolt Retention Retention Diameter Number Diameter Diameter Height Inserts Keyway Circle Bolt Coolant Bolt* Low Density DM6Q-03R SD Yes SD DM6Q-04R SD Yes SD DM6Q-05R SD Yes SD DM6Q-06R SD Yes SD DM6Q-08R No DM6Q-10R , No DM6Q-12R , No - Medium Density DM5Q-04R SD Yes SD DM5Q-06R SD Yes SD DM5Q-08R No - 6 *Order Seperately
7 INSERTS AND HARDWARE INSERTS PNCU1708GNTR IC R x.140 Insert Number Hone Application Geometry Corner Grades IN D5 PNCU1708GNTR * J MultiPurpose Positive.060 PNCU1708GNTR * E Heavy Duty Positive.060 * Please specify hone when ordering. HARDWARE Insert Screw Wrench Torque SM R0 55 in. lbs. DS-T20T (Tx-20) 7
8 OPERATING GUIDELINES: Grades* Series DM6G, DM5G IN05S IN1030 IN2005/IN2505 IN2015 Brinell Feed per Material Hardness SFM Insert Coolant D5 IN70N IN2030 Aluminum T6, T6, Yes Cast Iron Steel Gray Nodular Low Carbon 1018, High Carbon F Alloyed Steel 4140, Tool Steel A-6, D-1, D-2 Up to 300 No 1 2 1** No 300 Series, 304, May not be Stainless required at 400 Series, 15-5 PH Up to ** High Speeds Steel 13-8 PH Yes Nickel Alloys Inconel, Hastelloy, Waspalloy Yes Titanium 6AL-4V Yes *In order of preference. **Preferered for higher surface footage. ASSEMBLY INSTRUCTIONS FOR DM5G WIPER EDGE IDENTIFICATION 1. Screw down the insert together with the insert screw in the direction of the pocket seating surface (with gap as shown). The insert should be inside the seat roughly located by the yellow marked surfaces. 2. Push the insert slightly against the clamping surfaces before tightening the insert screw (see red arrows). The correct tightening torque is 40 inch pounds. 40 in/lbs gap Edge marked with "W" makes contact with workpiece. TIPS FOR FINISHING 2 cutting edges Indentation on rake face makes contact with workpiece.055 Wiper.140 Wiper During finishing operations the feed rate per revolution should not exceed.055" W During finishing operations the feed rate per revolution should not exceed.140" 8
9 OPERATING GUIDELINES: Grades* Series 1DP1G, DP5G IN2030 IN2005 Brinell Material Hardness SFM APT** Coolant Cast Iron Steel Stainless Steel Gray No Nodular No Low Carbon 1018, High Carbon F No Alloyed Steel 4140, Tool Steel A-6, D-1, D-2 Up to 300 May not be required 400 Series, 15-5 PH Up to 320 at High Speeds PH Yes *Grades in order of preference. **Chipthinning factor based on extreme lead angle is included. MOUNTING INSTRUCTIONS For tightening the insert screws, please always use a torque driver (40 in. lbs.). We recommend our driver DT with Torque bit DS-T15B1. Seating Surface PROGRAMMING TIP Please use a corner radius of.18" in your NC-program when machining 3Dcontours. The maximum allowance will then be up to.035" º.02 Wiper Flat.18 9
10 OPERATING GUIDELINES: Grades Series DM5Q, DM6Q Brinell Feed per Material Hardness SFM Insert Coolant IN2005 IN2030 IN2040 D5 Cast Iron Steel Stainless Steel Gray Nodular Low Carbon High Carbon F Alloyed Steel 4140, No Tool Steel A-6, D-1, D-2 Up to Series, 304, May not be required at 400 Series 15-5 PH Up to high speeds 13-8 PH Yes No 10
11 specifications Adaption: Diameter (1.00 Min): Diameter Tolerance: Extension Length (L1): Length Tolerance: Drill Depth (L2): # Effective: COPY PAGE AND FILL IN INFORMATION TO COMMUNICATE BASIC DESIGN REQUIREMENTS ØD (tol.) L2 L1 product worksheet quote request Adaption application information Application: (circle 2) Rough or SemiFin / Blind hole / Through hole Coolant: (circle 1) Through spindle / Flood / None 20 specifications Adaption: Diameter 1 (1.75 Min): Diameter 1 Tolerance: Extension Length (L): Step Length L: L1 Tolerance: Diameter 2 (.500 Min): Diameter 2 Tolerance: Step Length L2: L2 Tolerance: # Effective: Chamfer Angle: L3: Chamfer Size: application information Station 1: (circle 2) Station 2: (circle 1) Coolant: (circle 1) L Rough or SemiFin / Blind hole or Through hole Rough / SemiFin / Finish Through spindle / Flood / None L2 L Chamfer Size L3 Chamfer Adaption customer customer no. street city state zip contact person phone fax quantity annual quantity sales engineer 845 S. Lyford Rd., Rockford, IL Tel: Fax: info@ingersoll-imc.com
12 Ingersoll Cutting Tools for the Americas Marketing & Technology Center 845 S. Lyford Road Rockford, IL U.S.A. Tel: Fax: Internet: Ingersoll Cutting Tool Ltd Rhodes Drive, Unit #100 Windsor, Ontario N8W 5K5, Canada Tel: Fax: Ingersoll Cutting Tools de México S.A. de C.V. Carr. Saltillo Monterrey Km. 5.5, Local 2 y 3 Saltillo, Coahuila C.P , México Tel: (844) , (844) Fax: (844) Ingersoll Cutting Tools for Europe Marketing & Technology Center Ingersoll Werkzeuge GmbH Kalteiche-Ring Haiger, Germany Tel: Fax: /814 info@ingersoll-imc.de Internet: BRO-044 (7-08) Printed in USA
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