VEX-S. Combination Drill with Front & Back Chamfering of Through Holes. tip combined with patented SNAP. chip control.
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1 Combination Drill with Front & Back Chamfering of Through Holes tip combined with patented SNAP chip control blade replacement Cat. No. HTC015
2 Introduction Catalog HTC015No. HTC14 HEULE is setting new benchmarks in the field of drilling edge (1) which merges into a concave chip angle (2) short chips are guaranteed even when machining a long chipping material. production environments. Applications include brake discs, various tube applications, wheel hubs and other components. Standard and Special Tooling in the 1xd tooling; other options are available upon needs. Contact Heule Tool Corporation for further
3 Introduction Catalog No. HTC015 HTC Determine the drill hole size. 2. Select the appropriate Drill Tip and the coordinating Tool holder. 3. Choose the SNAP chamfer blade according to the needed chamfer size. Sample Order: 1 Bore Range Bore-depth T.5xd 1xd 1.5xd 2xd Standard size as shown. 4 Cutting Material Carbide K20-K Coating Uncoated TiN TiAIN DLC Helica* Bore Range B C D E F B C D E F U T A D H* *Will soon be discontinued - replaced with TiAlN Drill Blade Dimensions Bore Depth T x 8.0 d L L Bore Depth T 2 x d L Order Example: Carbide Quality Coating Bore-depth T Wrench Size SW xd : P-S-E A Torque Setting Ncm Flat Wrench GH-H-S L Example: P-S-E A 93
4 1xd For holes 5-8.4mm Catalog HTC015No. HTC14 94 B C D mm T Max L1 Ln Ls GH-Q-O (.197 ) 4.9 (.193 ) 18.9 (.744 ) 70.5 (2.776 ) 7.5 (.295 ) 36.0 (1.417 ) 8.0 (.315 ) GH-Q-O (.217 ) 5.4 (.213 ) 19.8 (.780 ) 71.6 (2.776 ) 8.0 (.315 ) 36.0 (1.417 ) 8.0 (.315 ) GH-Q-O (.236 ) 5.9 (.232 ) 20.6 (.811 ) 84.1 (3.311 ) 15.0 (.591 ) 40.0 (1.575 ) 10.0 (.394 ) GH-Q-O (.256 ) 6.4 (.252 ) 21.6 (.850 ) 86.1 (3.390 ) 16.0 (.630 ) 40.0 (1.575 ) 10.0 (.394 ) GH-Q-O (.276 ) 6.9 (.272 ) 23.8 (.937 ) 89.3 (3.518 ) 17.0 (.669 ) 40.0 (1.575 ) 10.0 (.394 ) GH-Q-O (.295 ) 7.4 (.291 ) 24.6 (.969 ) 91.1 (3.587 ) 18.0 (.709 ) 40.0 (1.575 ) 10.0 (.394 ) GH-Q-O (.315 ) 7.9 (.311 ) 25.4 (1.000 ) 92.9 (3.658 ) 19.0 (.748 ) 45.0 (1.772) 12.0 (.472 ) mm inches 5.0mm (.197) 5.1mm (.201) 5.5mm (.217) 6.0mm (.236) 6.35mm (1/4 ) 6.5mm (.256) 6.8mm (.268) 7.0mm (.276) 7.14mm (9/32 ) 7.5mm (.295) 7.94mm (5/16 ) 8.0mm (.315) 8.4mm (.331) GH-Q-O-4000 GH-Q-O-4000 GH-Q-O-4001 GH-Q-O-4052 GH-Q-O-4052 GH-Q-O-4053 GH-Q-O-4053 GH-Q-O-4054 GH-Q-O-4054 GH-Q-O-4055 GH-Q-O-4055 GH-Q-O-4056 GH-Q-O-4056 Drill Tip Order # P-S-B A P-S-B A P-S-B A P-S-C A P-S-C A P-S-C A P-S-C A P-S-D A P-S-D A P-S-D A P-S-D A P-S-D A P-S-D A (5.5) (5.5) (6.0) (6.5) (6.5) Chamfer Blade (fab)** (6.0) (6.0) (6.5) Cmf SPARE PARTS (6.5) (6.5) (7.0) BLADE OPTIONS (7.0)
5 1xd For holes mm Catalog No. HTC015 HTC014 E F mm inches 8.5mm (.335) 8.73mm (11/32 ) 9.0mm (.354) 9.35mm (.368) 9.5mm (.374) 9.53mm (3/8 ) 10.0mm (.394) 10.3mm (.406) 10.5mm (.41 ) 11.0mm (.433) 11.1mm (.437) mm GH-Q-O-4057 GH-Q-O-4057 GH-Q-O-4058 GH-Q-O-4058 GH-Q-O-4059 GH-Q-O-4059 GH-Q-O-4060 GH-Q-O-4060 GH-Q-O-4061 GH-Q-O-4062 GH-Q-O-4062 T Max L1 Ln Ls GH-Q-O (.335 ) 8.4 (.331 ) 26.6 (1.047 ) (3.941 ) 20.0 (.787 ) 45.0 (1.772) 12.0 (.472") GH-Q-O (.354 ) 8.9 (.350 ) 27.4 (1.079 ) (4.012 ) 21.0 (.827 ) 45.0 (1.772) 12.0 (.472 ) GH-Q-O (.374 ) 9.4 (.370 ) 28.3 (1.114 ) (4.087 ) 22.0 (.866 ) 45.0 (1.772) 12.0 (.472 ) GH-Q-O (.394 ) 9.9 (.390 ) 29.5 (1.161 ) (4.173 ) 23.0 (.906 ) 45.0 (1.772) 14.0 (.551 ) GH-Q-O (.413 ) 10.4 (.409 ) 30.1 (1.185 ) (4.228 ) 24.0 (.945 ) 45.0 (1.772) 14.0 (.551 ) GH-Q-O (.433 ) 10.9 (429 ) 30.9 (1.217 ) (4.287 ) 24.0 (.945 ) 45.0 (1.772) 14.0 (.551 ) Drill Tip Order # P-S-E A P-S-E A P-S-E A P-S-E A P-S-E A P-S-E A P-S-E A P-S A P-S-F A P-S-F A P-S-F A Cmf. 5 Chamfer Blade (fab)** (12.0) (12.0) (12.5) (12.0) (12.5) (12.0) (12.5) (13.0) (12.0) (12.5) (13.0) BLADE OPTIONS PROGRAMMING
6 2xd For holes 6-8.4mm Catalog HTC015No. HTC14 96 mm T Max L1 Ln Ls GH-Q-O (.472 ) 5.9 (.232 ) 27.3 (1.075 ) 90.8 (3.575 ) 15.0 (.591 ) 40.0 (1.575 ) 10.0 (.394 ) GH-Q-O (.512 ) 6.4 (.252 ) 28.9 (1.138 ) 93.3 (3.673 ) 16.0 (.630 ) 40.0 (1.575 ) 10.0 (.394 ) GH-Q-O (.551 ) 6.9 (.272 ) 31.6 (1.244 ) 96.7 (3.807 ) 17.0 (.669 ) 40.0 (1.575 ) 10.0 (.394 ) GH-Q-O (.591 ) 7.4 (.291 ) 32.9 (1.295 ) 98.7 (3.886 ) 18.0 (.709 ) 40.0 (1.575 ) 10.0 (.394 ) GH-Q-O (.630 ) 7.9 (.311 ) 33.3 (1.465 ) (4.205 ) 19.0 (.748 ) 40.0 (1.575 ) 1.0 (.394 ) C D mm inches 6.0mm (.236) 6.35mm (1/4 ) 6.5mm (.256) 6.8mm (.268) 7.0mm (.276) 7.14mm (9/32 ) 7.5mm (.295) 7.94mm (5/16 ) 8.0mm (.315) 8.4mm (.331) GH-Q-O-4052 GH-Q-O-4052 GH-Q-O-4053 GH-Q-O-4053 GH-Q-O-4054 GH-Q-O-4054 GH-Q-O-4055 GH-Q-O-4055 GH-Q-O-4056 GH-Q-O-4056 Drill Tip Order # P-S-C A P-S-C A P-S-C A P-S-C A P-S-D A P-S-D A P-S-D A P-S-D A P-S-D A P-S-D A Cmf (6.5) (6.5) Chamfer Blade (fab)** SPARE PARTS BLADE OPTIONS
7 2xd For holes mm Catalog No. HTC015 HTC014 E F mm inches 8.5mm (.335) 8.73mm (11/32 ) 9.0mm (.354) 9.35mm (.368) 9.5mm (.374) 9.53mm (3/8 ) 10.0mm (.394) 10.3mm (.406) 10.5mm (.41 ) 11.0mm (.433) 11.1mm (.437) mm GH-Q-O-4057 GH-Q-O-4057 GH-Q-O-4058 GH-Q-O-4058 GH-Q-O-4059 GH-Q-O-4059 GH-Q-O-4060 GH-Q-O-4060 GH-Q-O-4061 GH-Q-O-4062 GH-Q-O-4062 T Max L1 Ln Ls GH-Q-O (.669 ) 8.4 (.331 ) 35.8 (1.409 ) (4.295 ) 20.0 (.787 ) 40.0 (1.575 ) 1.0 (. ) GH-Q-O (.709 ) 8.9 (.350 ) 37.2 (1.465 ) (4.378 ) 21.0 (.827 ) 45.0 (1.772) 12.0 (.472 ) GH-Q-O (.748 ) 9.4 (.370 ) 38.6 (1.520 ) (4.461 ) 22.0 (.866 ) 45.0 (1.772) 12.0 (.472") GH-Q-O (.787 ) 9.9 (.390 ) 39.9 (1.571 ) (4.583 ) 23.0 (.906 ) 45.0 (1.772) 14.0 (.551 ) GH-Q-O (.827 ) 10.4 (.409 ) 41.2 (1.622 ) (4.665 ) 24.0 (.945 ) 45.0 (1.772) 14.0 (.551 ) GH-Q-O (.866 ) 10.9 (.429 ) 42.5 (1.673 ) (4.744 ) 25.0 (.984 ) 45.0 (1.772) 14.0 (.551 ) Drill Tip Order # P-S-E A P-S-E A P-S-E A P-S-E A P-S-E A P-S-E A P-S-E A P-S A P-S-F A P-S-F A P-S-F A Cmf. 5 Chamfer Blade (fab)** (12.0) (12.0) (12.0) (12.0) (12.5) (12.5) BLADE OPTIONS PROGRAMMING (12.0) (12.5) (12.5) (13.0) (13.0)
8 Programming Sequence Catalog HTC015No. HTC14 IMPORTANT: Tool holder must be modified with blade locking mechanism for spindle speeds above 6,000 rpm. Please contact Heule Tool Corporation Engineering Department. Material Unalloyed steel Cast steel Low-alloy steel Free machining steel High-alloy steel Stainless steel Grey cast iron Nodular cast iron Aluminium-forging alloys Aluminium-casting alloys Brass Bronze-short chipping Bronze-long chipping SFM IPR
9 Programming Sequence Catalog No. HTC015 HTC014 It is not necessary to change the direction of rotation or stop the spindle AV: Working feed, forward AR: Working feed, backward EV: Rapid feed, forward ER: Rapid feed, backward Step 1: Rapid Feed the tool to within clearance of the workpiece. Step 2: through the workpiece until the hole is drilled and the drill tip is clear of the bore. Step 3: Rapid feed the tool so the SNAP blade is within clearance of the workpiece top surface or burr. Step 4: With working feed, cut the top chamfer.continue feeding until the SNAP blade is completely retracted into the tool body. Step 5: Use rapid feed to position the SNAP blade on the far side of the part. Position the tool so the SNAP blade is completely extended and clear of the part or burr. Step 6: With back working feed, cut the back chamfer. When the SNAP blade is completely within the tool and clear of the back surface, the tool can be extracted with rapid feed
10 Spare Parts Catalog HTC015No. HTC GH-Q-0- Distance Pin Spring Control Bolt Blade Drill Tip Screw Set GH-Q-0- Distance Pin Spring Control Bolt Blade Drill Tip Screw Set Bore Range GH-Q-E-0052 GH-H-F-0019 GH-Q-E-0008 See Below GH-Q-E-0048 GH-H-F-0019 GH-Q-E-0008 See Below GH-Q-E-0039 GH-H-F-0019 GH-Q-E-0008 See Below 4 5 See Pages See Pages GH-H-S-0127 GH-H-S-0127 and (Chamfer ØD mm) GH-Q-O (6.0) (6.5) GH-Q-M GH-Q-O (6.5) GH-Q-M (7.5) GH-Q-O-4052 GH-Q-M (7.5) (8.0) GH-Q-O (7.5) (8.0) GH-Q-M GH-Q-O (8.0) GH-Q-M GH-Q-M GH-Q-O-4055 GH-Q-M GH-Q-M (9.5) GH-Q-O-4056 GH-Q-M (9.5) GH-Q-M GH-Q-O (9.5) GH-Q-M (10.5) GH-Q-O-4058 GH-Q-M (10.5) (11.0) GH-Q-O (10.5) (11.0) (11.5) GH-Q-O (11.0) (11.5) (12.0) GH-Q-O (11.5) (12.0) (12.5) GH-Q-O (12.0) (12.5) (13.0) Note: For blade dimensions, see page 73. For wrench and drill tip dimensions, see page 93. See Pages GH-H-S
11 Change Drill Catalog No. HTC015 HTC014 Assembly: Step 1: Clean the surfaces between the VEX-S twist drill and the tool body. Step 2: Screw the VEX-S drill insert tightly with a flat wrench to the tool body. Step 3: Check to make sure there is a seamless connection between the drill insert and tool body after tightening the drill insert. There should not be any gaps. NOTE: There are a few situations that could cause gaps; To fix: remove the VEX-S twist drill and clean. To fix: tighten the VEX-S twist drill. To fix: exchange the VEX-S twist drill and/or VEX-S tool body. Disassembly: Step 1: Unscrew the VEX-S twist drill with a flat wrench in counter-clockwise direction from the tool body and remove the twist drill. Wrenches: Be sure to use the wrenches available from HEULE to assemble the VEX-S tools. This chart explains which wrench goes with which series Clean Wrenches Description Distance Across Flats
12 Troubleshooting Catalog HTC015No. HTC14 Problem Built-up material on cutting edge Chips Jamming in the Chip Gullet Burr Formation on the Exit of the Bore (see SNAP troubleshooting on Hole size is inconsistent or not symmetrical Poor Surface finish Quality Chatter during drilling (this must be corrected to avoid Excessive Cutting Edge Wear Chipping of Cutting Edge Excessive Margin Wear (Corner wear or discoloration Chipping of the Top of the Drill-bit Explanation evacuation thickness not stable not stable not stable not stable not stable irregular surface Solution of feed rate
13 Troubleshooting Catalog No. HTC015 HTC014 Drilling of even machined surfaces. Drilling on angled surfaces.* Drilling through a cross-hole. If necessary reduce feed rate.** ok ok! Drilling on central or convex surfaces.!! Drilling on off-center convex or concave surfaces.* Drilling with angle on back side. Reduce feed rate to about 50-60%* Drilling on uneven surfaces. If necessary reduce feed-rate.* Drilling on uneven surface in forged or cast iron: Not possible.!!! Grinding may produce hazardous dust. To avoid adverse effects, use adequate ventilation and read MSDS. Cutting tools may break during use. To avoid injury, use proper safety precautions and protective equipment. Use the machine tool with sufficient rigidity and horsepower. Use a cover on a machine tool and protector, such as glasses, against shattering chips and broken tools due to misuse. Do not use insoluble oil because there is a danger of causing fire. Drilling through several layers. Seamless fitting of the different workpieces is necessary
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