Automotive. Tooling Solutions. Providing Optimal Tooling Solutions for Automotive Machining

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Noel Blankenship
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1 Automotive Tooling Solutions Providing Optimal Tooling Solutions for Automotive Machining Crankcase Cylinder Heads Crankshafts Camshafts Connecting Rods Valve Bodies Synchronizer Gears Main Shafts CVT Pulleys Knuckles Brake Disk & CV Joints

2 AUTOMOTIVE TOOLING SOLUTIONS Engine Crankcase Cylinder Head Crankshaft Camshaft Connecting Rod Piston Head Valve Body Synchronizer Gear Main Shaft CVT Pulley Driving System Brake Disk Knuckle CV Joint Transmission 2 3

E N G I N E CRANKCASE Cast Iron / Aluminum MFK Multi-Edge Cutter for Cast Iron DRA Magic

breaking and smooth deep hole cutting PR1525 MEGACOAT NANO insert grade for cast iron 10

for long tool life in cast iron PR1510 MEGACOAT NANO PVD insert grade for cast iron

$fracture resistance PR1510 MEGACOAT NANO insert grade for cast iron MFPN (Custom-Made)$ $45 High-Efficiency Face Mill Double-edge position to suppress fractures Unique$ NANO carbide inserts M-FOUR (MEW) 90 Double-Sided 4-Edge Milling Cutter Economical

NANO carbide inserts M-FOUR (MEW) 90 Double-Sided 4-Edge Milling Cutter Economical

3 E N G I N E CRANKCASE Cast Iron / Aluminum MFK Multi-Edge Cutter for Cast Iron DRA Magic Drill High Efficiency Modular Drill Optimal web thickness limits deflection Fine chip breaking and smooth deep hole cutting PR1525 MEGACOAT NANO insert grade for cast iron 10 usable cutting edges per insert Tough edge with low cutting forces New CVD grade CA420M for long tool life in cast iron PR1510 MEGACOAT NANO PVD insert grade for cast iron KS6050 & CS7050 silicon nitride ceramic for high speed machining MFPN 45 High-Efficiency Face Mill Economical double-sided 10-edge inserts Low cutting force with excellent fracture resistance PR1510 MEGACOAT NANO insert grade for cast iron MFPN (Custom-Made) 45 High-Efficiency Face Mill Double-edge position to suppress fractures Unique chipbreaker design improves chip evacuation Long tool life with PR15-series MEGACOAT NANO carbide inserts M-FOUR (MEW) 90 Double-Sided 4-Edge Milling Cutter Economical 4-edge inserts Improved durability and insert installation accuracy PR1510 MEGACOAT NANO insert grade for cast iron 4 5

E N G I N E CRANKCASE (Continued) Cast Iron / Aluminum Custom Tools Mounting Hole Making MFAH Milling Cutter for Finishing Aluminum Easily adjustable blade runout for highly efficient machining Steel

6-Edge Milling Cutter MEC High Efficiency Milling Cutter Sharp cutting with low cutting forces Resistant to chattering and applicable to long overhang PR1510 MEGACOAT NANO insert grade for cast iron

4 E N G I N E CRANKCASE (Continued) Cast Iron / Aluminum Custom Tools Mounting Hole Making MFAH Milling Cutter for Finishing Aluminum Easily adjustable blade runout for highly efficient machining Steel body and light-weight hybrid body design with internal coolant Choose from 3 different cutting edge designs Unique KPD001 PCD inserts for aluminum (Reverse Side of Block) M-SIX (MFWN) 90 Double-Sided 6-Edge Milling Cutter MEC High Efficiency Milling Cutter Sharp cutting with low cutting forces Resistant to chattering and applicable to long overhang PR1510 MEGACOAT NANO insert grade for cast iron Low cutting force and reduced chattering PR1210 MEGACOAT insert grade for cast iron JA chipbreaker and PDL025 DLC coated inserts for aluminum KPD001 PCD inserts for aluminum ORION High Performance Drills Excellent hole accuracy with a low cutting force design Optimized cutting edge with 3xD drilling capabilities Increased positional accuracy and excellent pilot hole drill Match with HYDROS deep drills M-FOUR (MEW) 90 Double-Sided 4-Edge Milling Cutter Economical 4-edge inserts Improved durability and insert installation accuracy PR1510 MEGACOAT NANO insert grade for cast iron HYDROS Coolant Fed Deep Drill Double margin for smooth hole wall finish Point design for excellent hole accuracy 10xD drilling capabilities Match with ORION pilot drills 6 7

E N G I N E CYLINDER HEAD Aluminum / Cast Iron MFAH Milling Cutter for Finishing Aluminum Easily adjustable blade runout for highly efficient machining Steel body and light-weight hybrid body design

5 E N G I N E CYLINDER HEAD Aluminum / Cast Iron MFAH Milling Cutter for Finishing Aluminum Easily adjustable blade runout for highly efficient machining Steel body and light-weight hybrid body design with internal coolant Choose from 3 different cutting edge designs Unique KPD001 PCD inserts for aluminum MFK Multi-Edge Cutter for Cast Iron 10 usable cutting edges per insert Tough edge with low cutting forces New CVD grade CA420M for long tool life in cast iron PR1510 MEGACOAT NANO PVD insert grade for cast iron KS6050 & CS7050 silicon nitride ceramic for high speed machining M-FOUR (MEW) 90 Double-Sided 4-Edge Milling Cutter Economical 4-edge inserts Improved durability and insert installation accuracy PR1510 MEGACOAT NANO insert grade for cast iron PDL025 Inserts for Aluminum M-SIX (MFWN) 90 Double-Sided 6-Edge Milling Cutter Sharp cutting with low cutting forces Resistant to chattering and applicable to long overhang PDL025 Inserts for Aluminum MEC High Efficiency Milling Cutter Low cutting force and reduced chattering JA chipbreaker and PDL025 DLC coated inserts for aluminum KPD001 PCD inserts for aluminum PDL025 Inserts for Aluminum 8 9

E N G I N E CRANKSHAFT Steel / Cast Iron CAMSHAFT Steel / Cast Iron CA5 Series CVD Coated Carbide for Steel Turning Long tool life and stable

$substrate and tough coating layer for high wear and fracture resistance KGD Grooving / Cut-Off Excellent chip control Large tooling lineup for$ 03mm (edge with 2, 3, 4mm) CA3 Series Cast Iron Turning Micro TiCN coating provides excellent wear results Improved coating adhesion prevents

03mm (edge with 2, 3, 4mm) CA3 Series Cast Iron Turning Micro TiCN coating provides excellent wear results Improved coating adhesion prevents

chipbreaker for sharpness DRA Magic Drill High Efficiency Modular Drill Optimal web thickness limits deflection Fine chip breaking and smooth deep

6 E N G I N E CRANKSHAFT Steel / Cast Iron CAMSHAFT Steel / Cast Iron CA5 Series CVD Coated Carbide for Steel Turning Long tool life and stable machining Various chipbreakers available for steel machining New positive wiper inserts WF for finishing and WE for finishing-medium Special substrate and tough coating layer for high wear and fracture resistance KGD Grooving / Cut-Off Excellent chip control Large tooling lineup for multiple applications MEGACOAT coating technology for long tool life Edge tolerance of ±0.03mm (edge with 2, 3, 4mm) CA3 Series Cast Iron Turning Micro TiCN coating provides excellent wear results Improved coating adhesion prevents chipping for stable machining New KG chipbreaker for continuous to interruption New KH chipbreaker for interruption to heavy interruption New KQ chipbreaker for sharpness DRA Magic Drill High Efficiency Modular Drill Optimal web thickness limits deflection Fine chip breaking and smooth deep hole cutting PR1535 MEGACOAT NANO insert grade for steel HYDROS Coolant Fed Deep Drill Double margin for smooth hole wall finish Point design for excellent hole accuracy 10xD drilling capabilities Match with ORION pilot drills 10 11

E N G I N E CONNECTING ROD Steel / Powdered Metal DRA Magic Drill High Efficiency Modular Drill Optimal web thickness limits deflection Fine

evacuation MEGACOAT PVD inserts for long tool life M-SIX (MFWN) 90 Double-Sided 6-Edge Milling Cutter Sharp cutting with low cutting forces

7 E N G I N E CONNECTING ROD Steel / Powdered Metal DRA Magic Drill High Efficiency Modular Drill Optimal web thickness limits deflection Fine chip breaking and smooth deep hole cutting PR1535 MEGACOAT NANO insert grade for steel MSTA Slot Mill Self-clamping insert system 0.063", 0.089", 0.120", and 0.160" slot widths DRZ Magic Drill High Efficiency Drill Four cutting edges per insert Economical design for low cutting forces Smooth chip evacuation MEGACOAT PVD inserts for long tool life M-SIX (MFWN) 90 Double-Sided 6-Edge Milling Cutter Sharp cutting with low cutting forces Resistant to chattering and applicable to long overhang PR1525 MEGACOAT NANO inserts for steel M-FOUR (MEW) 90 Double-Sided 4-Edge Milling Cutter Economical 4-edge inserts Improved durability and insert installation accuracy PR1525 MEGACOAT NANO inserts for steel 12 13

T R A N S M I S S I O N VALVE BODY Aluminum SYNCHRONIZER GEAR High Carbon Steel MFAH Milling Cutter for Finishing Aluminum Easily adjustable blade runout for highly

aluminum KGD Grooving / Cut-Off Excellent chip control Large tooling lineup for multiple applications MEGACOAT coating technology for long tool life Edge tolerance

03mm (edge with 2, 3, 4mm) M-SIX (MFWN) 90 Double-Sided 6-Edge Milling Cutter Sharp cutting with low cutting forces Resistant to chattering and applicable to long

machining Hybrid grain structure for maximum tool life High thermal conductivity for diffusing heat Superior wear and oxidation resistance MEC High Efficiency

8 T R A N S M I S S I O N VALVE BODY Aluminum SYNCHRONIZER GEAR High Carbon Steel MFAH Milling Cutter for Finishing Aluminum Easily adjustable blade runout for highly efficient machining Steel body and light-weight hybrid body design with internal coolant Choose from 3 different cutting edge designs Unique KPD001 PCD inserts for aluminum KGD Grooving / Cut-Off Excellent chip control Large tooling lineup for multiple applications MEGACOAT coating technology for long tool life Edge tolerance of ±0.03mm (edge with 2, 3, 4mm) M-SIX (MFWN) 90 Double-Sided 6-Edge Milling Cutter Sharp cutting with low cutting forces Resistant to chattering and applicable to long overhang PDL025 Inserts for Aluminum KBN05M Double-sided Multi-Edge CBN Inserts MEGACOAT coating technology for CBN Continuous (high-speed finishing) to interrupted machining Hybrid grain structure for maximum tool life High thermal conductivity for diffusing heat Superior wear and oxidation resistance MEC High Efficiency Milling Cutter Low cutting force and reduced chattering JA chipbreaker and PDL025 DLC coated inserts for aluminum KPD001 PCD inserts for aluminum PDL025 Inserts for Aluminum M-FOUR (MEW) 90 Double-Sided 4-Edge Milling Cutter Economical 4-edge inserts Improved durability and insert installation accuracy PDL025 Inserts for Aluminum 14 15

T R A N S M I S S I O N MAIN SHAFT High Carbon Steel KGD Grooving / Cut-Off Excellent chip control Large

03mm (edge with 2, 3, 4mm) HSK Tooling System VC Chipbreaker for Copying Strong edge design Excellent chip

steel DRA Magic Drill High Efficiency Modular Drill Optimal web thickness limits deflection Fine chip

drilling Oil Hole GBA Grooving System Smooth chip evacuation with molded chipbreaker Large lineup of

applications PR1215 MEGACOAT coating technology for long tool life ORION High Performance Drills Excellent

positional accuracy and excellent pilot hole drill Match with HYDROS deep drills HYDROS Coolant Fed Deep

9 T R A N S M I S S I O N MAIN SHAFT High Carbon Steel KGD Grooving / Cut-Off Excellent chip control Large tooling lineup for multiple applications MEGACOAT coating technology for long tool life Edge tolerance of ±0.03mm (edge with 2, 3, 4mm) HSK Tooling System VC Chipbreaker for Copying Strong edge design Excellent chip control High productivity machining various shapes and contours CA5-series CVD coated turning grades for steel DRA Magic Drill High Efficiency Modular Drill Optimal web thickness limits deflection Fine chip breaking and smooth deep hole cutting PR1535 MEGACOAT NANO insert grade for steel High speed & high feed drilling Oil Hole GBA Grooving System Smooth chip evacuation with molded chipbreaker Large lineup of chipbreakers and insert grades Smooth chip control with GM chipbreaker 3-edge inserts for shallow grooving applications PR1215 MEGACOAT coating technology for long tool life ORION High Performance Drills Excellent hole accuracy with a low cutting force design Optimized cutting edge with 3xD drilling capabilities Increased positional accuracy and excellent pilot hole drill Match with HYDROS deep drills HYDROS Coolant Fed Deep Drill Double margin for smooth hole wall finish Point design for excellent hole accuracy 10xD drilling capabilities Match with ORION pilot drills 16 17

T R A N S M I S S I O N CVT PULLEY High Carbon Steel KGD Grooving / Cut-Off Excellent

technology for long tool life Edge tolerance of ±0.

design for chatter resistance Great for roughing or finishing High performance AlCrN

Internal Facing Maximum structural thickness for high rigidity Reduced chatter for

Magic Drill High Efficiency Drill Four cutting edges per insert Economical design for

Internal Grooving System 2 cutting edges per insert 8mm minimum cutting diameter

wear resistance CA5 Series CVD Coated Carbide for Steel Turning Long tool life and

$coating layer for high wear and fracture resistance KBN05M Double-sided Multi-Edge CBN$ Inserts MEGACOAT coating technology for CBN Continuous (high-speed finishing) to

Inserts MEGACOAT coating technology for CBN Continuous (high-speed finishing) to

10 T R A N S M I S S I O N CVT PULLEY High Carbon Steel KGD Grooving / Cut-Off Excellent chip control Large tooling lineup for multiple applications MEGACOAT coating technology for long tool life Edge tolerance of ±0.03mm (edge with 2, 3, 4mm) APOLLO Variable Helix Corner Radius End Mill Unequal flute design for chatter resistance Great for roughing or finishing High performance AlCrN coating for wear resistance Available in 4 and 5 flute designs Dynamic Bar Boring / Internal Facing Maximum structural thickness for high rigidity Reduced chatter for stable machining Large chip pocket for superior chip evacuation Dual chip flow DRZ Magic Drill High Efficiency Drill Four cutting edges per insert Economical design for low cutting forces Smooth chip evacuation MEGACOAT PVD inserts for long tool life SIGE Internal Grooving System 2 cutting edges per insert 8mm minimum cutting diameter Internal screw clamp for better chip evacuation PR1225 MEGACOAT coating technology for wear resistance CA5 Series CVD Coated Carbide for Steel Turning Long tool life and stable machining Various chipbreakers available for steel machining New positive wiper inserts WF for finishing and WE for finishing-medium Special substrate and tough coating layer for high wear and fracture resistance KBN05M Double-sided Multi-Edge CBN Inserts MEGACOAT coating technology for CBN Continuous (high-speed finishing) to interrupted machining Hybrid grain structure for maximum tool life High thermal conductivity for diffusing heat Superior wear and oxidation resistance 18 19

D R I V I N G S Y S T E M KNUCKLE Steel / Cast Iron M-SIX (MFWN) 90 Double-Sided 6-Edge Milling Cutter Sharp cutting with low cutting forces Resistant to

semi-adjustable groove width Easy-to-install screw clamp inserts Various inserts for multiple applications 0.250"-0.

MEGACOAT NANO inserts for steel ORION High Performance Drills Excellent hole accuracy with a low cutting force design Optimized cutting edge with 3xD

Drill High Efficiency Modular Drill Optimal web thickness limits deflection Fine chip breaking and smooth deep hole cutting PR1535 MEGACOAT NANO insert

11 D R I V I N G S Y S T E M KNUCKLE Steel / Cast Iron M-SIX (MFWN) 90 Double-Sided 6-Edge Milling Cutter Sharp cutting with low cutting forces Resistant to chattering and applicable to long overhang PR1535 MEGACOAT NANO inserts for titanium PR1525 MEGACOAT NANO inserts for steel MSTB Slot Mill Up-right semi-adjustable groove width Easy-to-install screw clamp inserts Various inserts for multiple applications 0.250"-0.539" slot widths M-FOUR (MEW) 90 Double-Sided 4-Edge Milling Cutter Economical 4-edge inserts Improved durability and insert installation accuracy PR1525 MEGACOAT NANO inserts for steel ORION High Performance Drills Excellent hole accuracy with a low cutting force design Optimized cutting edge with 3xD drilling capabilities Increased positional accuracy and excellent pilot hole drill Match with HYDROS deep drills HYDROS Coolant Fed Deep Drill DRA Magic Drill High Efficiency Modular Drill Optimal web thickness limits deflection Fine chip breaking and smooth deep hole cutting PR1535 MEGACOAT NANO insert grade for steel PR1525 MEGACOAT NANO insert grade for cast iron Double margin for smooth hole wall finish Point design for excellent hole accuracy 10xD drilling capabilities Match with ORION pilot drills 20 21

D R I V I N G S Y S T E M BRAKE DISK & CV JOINT Steel / Cast Iron GBA Grooving System Smooth chip evacuation with molded

grooving applications PR1215 MEGACOAT coating technology for long tool life CA3 Series Cast Iron Turning Micro TiCN coating

continuous to interruption New KH chipbreaker for interruption to heavy interruption New KQ chipbreaker for sharpness KBN35M

$technology Stable interrupted hardened steel machining Exceptional fracture resistance KS6050 / CS7050 Silicon Nitride Ceramic$ finishing and continuous machining DRA Magic Drill High Efficiency Modular Drill CA5 Series CVD Coated Carbide for Steel Turning

finishing and continuous machining DRA Magic Drill High Efficiency Modular Drill CA5 Series CVD Coated Carbide for Steel Turning

steel PR1525 MEGACOAT NANO insert grade for cast iron Long tool life and stable machining Various chipbreakers available for

12 D R I V I N G S Y S T E M BRAKE DISK & CV JOINT Steel / Cast Iron GBA Grooving System Smooth chip evacuation with molded chipbreaker Large lineup of chipbreakers and insert grades Smooth chip control with GM chipbreaker 3-edge inserts for shallow grooving applications PR1215 MEGACOAT coating technology for long tool life CA3 Series Cast Iron Turning Micro TiCN coating provides excellent wear results Improved coating adhesion prevents chipping for stable machining New KG chipbreaker for continuous to interruption New KH chipbreaker for interruption to heavy interruption New KQ chipbreaker for sharpness KBN35M MEGACOAT CBN for Heat-Treated Finishing Composite wear resistant CBN core and tough CBN shell Heat-resistant MEGACOAT coating technology Stable interrupted hardened steel machining Exceptional fracture resistance KS6050 / CS7050 Silicon Nitride Ceramic High speed machining of cast iron Thermal shock resistant KS6050 for stable roughing and interrupted machining CS7050 for finishing and continuous machining DRA Magic Drill High Efficiency Modular Drill CA5 Series CVD Coated Carbide for Steel Turning Optimal web thickness limits deflection Fine chip breaking and smooth deep hole cutting PR1535 MEGACOAT NANO insert grade for steel PR1525 MEGACOAT NANO insert grade for cast iron Long tool life and stable machining Various chipbreakers available for steel machining New positive wiper inserts WF for finishing and WE for finishing-medium Special substrate and tough coating layer for high wear and fracture resistance 22 23

13 KYOCERA Precision Tools, Inc. 102 Industrial Park Road Hendersonville, NC Customer Service Option 1 Technical Support Option 2 Official Website Distributor Website mykpti.kyocera.com cuttingtools@kyocera.com KYOCERA Precision Tools, Inc. 10/17, 1K Printed in U.S.A.

Cutting Tools DIGEST Catalog

Cutting Tools DIGEST Catalog Insert Grade CVD Coating Innovation CA5 series Ultra fine interface increases adhesion strength to provide long tool life and stable machining High aspect ratio of α-al 2 O