PR1535. MEGACOAT NANO Insert Grade for Turning. Tough Grade for Heat-Resistant Alloy, Titanium Alloy, and Stainless Steel
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1 Insert Grade for Turning Tough Grade for,, and tainless teel First Choice for,, and tainless teel Reduced udden Fracturing during cale Removal and Interrupted Machining Reliable and Tough Grade for 35 / M35 / P35 G Chipbreaker for Applications
2 Fracture resistant with a tough substrate and high heat-resistant coating for stable machining of heat-resistant alloy, titanium alloy, and stainless steel 1 23% Improved Fracture Toughness 2 tability Improvement An increase in cobalt content yields a substrate with greater toughness. Fracture toughness values are improved by 23% over previous grades. The coarse grain structure and uniform particle size correspond to improved heat resistance, with conductivity values decreased by 11%. The uniform structure also reduces crack propagation. High Toughness Carbide Base Material Cracking Comparison by Diamond Indenter (In-house Evaluation) 23% Fracture Toughness Base Material Conventional Material hock Resistance hort Cracks (High Impact Improvement) Long Cracks Coating Properties (Abrasion Resistance) Coating Properties (Deposition Resistance) Hardness (GPa) TiCN TiN 20 TiAIN ,000 1,200 1,400 Oxidation Temperature ( C) Low Oxidation Resistance High Hardness (GPa) TiCN TiAIN TiN Wear Coefficient (µ) High Deposition Resistance Low Achieves long tool life with the combination of a tough substrate and a special Nano coating layer table machining with excellent wear resistance Cutting Conditions (External) D.O.C. (in) tainless teel PG PG PG MU MU MU MQ MQ M M MQ M D.O.C. (in) f (ipr) f (ipr) f (ipr) D.O.C. (in) Workpiece Material Cutting peed Vc (sfm) Min. ~ Recommended ~ Max. tainless teel 230 ~ 390 ~ ~ 160 ~ ~ 160 ~ 200 2
3 Case tudies Bolt Vc = 165 sfm D.O.C. = 0.118" ipr Wet CNMG432M (M Chipbreaker) Ni-base Heat Resistant Alloy 80 pcs/edge 2.6x ~Ø0.276 Aircraft Parts Vc = 165 sfm D.O.C. = 0.020" ipr Wet CNMG432MU (MU Chipbreaker) Ni-base Heat Resistant Alloy 1 pcs/edge Ø7.874 Competitor A 30 pcs/edge Competitor B 1 pcs/edge (M chipbreaker) shows 2.6 times longer tool life compared to Competitor A (PVD Coated Carbide). -MU Chipbreaker realized the stable machining by preventing the fracture at scaling and interrupted cutting compared with Competitor B (PVD coated). Competitor B 304 tainless teel 304 tainless teel quare Bar Vc = 330 sfm D.O.C. = 0.079" ipr Wet CNMG432M Lens Tube Vc = 395 sfm D.O.C. = 0.039" ipr Wet CNMG432M Ø2.756 (M Chipbreaker) 50 pcs/edge 5x (M Chipbreaker) 80 pcs/edge 2.6x Competitor C 10 pcs/edge Competitor D 30 pcs/edge Competitor C fractured due to heavy interrupted machining. (M chipbreaker) shows 5 times longer tool life compared to Competitor C (CVD Coated Carbide). In heavy interrupted machining (M chipbreaker) shows 2.6 times longer tool life compared to Competitor D (PVD Coated Carbide). Pin Vc = ~180 sfm (n = 3,600 rpm) D.O.C. = 0.004"~0.028" ipr Wet (oil-based) DCGT32505MFP-GQ tainless teel Ø Valve Vc = 330 sfm (n = 3,600 rpm) D.O.C. = 0.004" ipr Wet (oil-based) DCGT32505MFP-K 440C tainless teel Ø (GQ Chipbreaker) 1,600 pcs/edge 1.3x (K Chipbreaker) 600 pcs/edge 1.3x Competitor E 1,200 pcs/edge Competitor F 450 pcs/edge Competitor E had unstable tool life due to sudden defects. with the GQ chipbreaker was capable of machining without defects and had improved tool life by 1.3 times that of Competitor E. K chipbreaker in increased tool life by 1.3 times that of Competitor F. 3
4 Negative Inserts Corner-R (rε) Corner-R (rε) 4 harp Edge / Mirror urface Finish harp Edge / Mirror urface Finish Large D.O.C. harp Edge / Mirror urface Finish harp Edge / Mirror urface Finish CNMG 431MQ 432MQ CNMG 431M 432M CNMG 431MU Insert with corner-r(rε) dimension shown with less than sign (e.g.,, < etc.) indicate inserts with minus tolerance for corner-r (rε). 433M 3/64 432MU CNMG 431PG 433MU 3/64 432PG 433PG 3/64 CNMG 432G 433G 3/64 CNMG 543G 3/64 5/8 1/ G 1/16 CNMG 643G 3/64 3/4 1/ G 1/16 CNGG CNGG 431FP-TK 432FP-TK 1/ MFP-K < 431MFP-K < DNMG 431MQ 432MQ DNMG 441MQ 1/2 1/ MQ 1/32 DNMG 431M 432M 433M 3/64 DNMG 441M 442M 1/2 1/ /32 443M 3/64 DNMG 441MU 1/2 1/ MU 1/32 DNMG 431MU 432MU DNMG 431PG 432PG 433PG 3/64 DNMG 441PG 442PG 1/2 1/ /32 443PG 3/64 DNMG 432G 433G 3/64 DNMG 4305R-LD 431R-LD DNGG DNGG 431FP-TK 432FP-TK 1/ MFP-K < 431MFP-K < Large D.O.C. harp Edge / Mirror urface Finish urface Oriented harp Edge / Mirror urface Finish harp Edge / Mirror urface Finish NMG 432M 433M 3/64 NMG 432PG 1/32 433PG 3/64 NMG 432G 433G 3/64 NMG 643G 3/64 3/4 1/ G 1/16 TNMG 331MQ 332MQ TNMG 331M 332M : U.. tock : World Express (hipping: 7-10 Business Days) 333M 3/64 TNMG 331MU 332MU TNMG 331PG 332PG 333PG 3/64 TNMG 332G 333G 3/64 TNMG 432G 433G 3/64 TNMG 3305R-LD 331R-LD TNGG TNGG TNGG 331FP-TK 332FP-TK 1/ / MFP-K 3305MFP-K < 331MFP-K < VNMG 331MQ 332MQ VNMG 331M 332M 333M 3/64 VNMG 331MU 332MU VNMG 331G 332G VNGG 3305MFP-K < 331MFP-K < Inserts sold in 10 piece boxes
5 Negative Inserts harp Edge harp Edge harp Edge / Mirror urface Finish Honed Edge harp Edge harp Edge harp Edge / Mirror urface Finish Honed Edge harp Edge harp Edge Corner-R (rε) WNMG 431MQ 432MQ WNMG 431M 432M Insert with corner-r(rε) dimension shown with less than sign (e.g.,, < etc.) indicate inserts with minus tolerance for corner-r (rε). 433M 3/64 WNMG 431MU 432MU WNMG 431PG 432PG 433PG 3/64 WNMG 432G 433G 3/64 CNGU CNGU CNGU 24202MFR-U 24205MFR-U / < 2421MFR-U < 24202MFR-F 24205MFR-F / < 2421MFR-F < 24202MFP-K / MFP-K < CNMU 24205E-GK < / E-GK < DNGU DNGU DNGU 22202MFR-U 22205MFR-U / < 2221MFR-U < 22202MFR-F 22205MFR-F / < 2221MFR-F < 22202MFP-K 22205MFP-K / < 2221MFP-K < DNMU 22205E-GK / E-GK TNGU TNGU 18202MFR-U 18205MFR-U 7/32 1/ < 1821MFR-U < 18202MFR-F 18205MFR-F 7/32 1/ < 1821MFR-F < Positive Inserts Corner-R Relief (rε) Angle CCGT MF 21502MF 21505MF < 2151MF < CCGT MF 32502MF 32505MF < harp Edge 3251MF < CCGT 21502MP-CK 21505MP-CK < CCGT 32502MP-CK harp Edge / Mirror urface Finish 32505MP-CK < CCGT MP-CF MP-CF < CCGT MP-CF harp Edge / Mirror urface Finish MP-CF < CCGT 21502MFP-GQ 21505MFP-GQ < 2151MFP-GQ < CCGT 32502MFP-GQ 32505MFP-GQ < harp Edge / Mirror urface Finish 3251MFP-GQ < CCGT 21502MFP-GF 21505MFP-GF < 2151MFP-GF < CCGT 32502MFP-GF 32505MFP-GF < harp Edge / Mirror urface Finish 3251MFP-GF < CCGT 21502MFP-K 21505MFP-K < 2151MFP-K < CCGT 32502MFP-K 32505MFP-K < harp Edge / Mirror urface Finish 3251MFP-K < Medium harp Edge harp Edge CCMT /32 CCMT 21505PP 2151PP CCMT 32505PP 3251PP 3252PP 1/32 CCMT 21505HQ 2151HQ CCMT 32505HQ 3251HQ 3252HQ CCMT 21505GK 2151GK CCMT 32505GK 3251GK CCMT 3251MQ 3252MQ CCET M -F ML-F M -F < 11091M -F < CCET M -F M -F < 14111M -F < CCET MF -U 21502MF -U 21505MF -U < CCET MF -U 32502MF -U 32505MF -U < 3251MF -U < : U.. tock : World Express (hipping: 7-10 Business Days) Inserts sold in 10 piece boxes 5
6 6 Positive Inserts Corner-R Relief (rε) Angle CCET MFR-J 21502MF -J 21505MF -J < CCET 32502MF -J 32505MF -J < harp Edge 3251MF -J < CPMH /16 3/ /32 CPMH 321 3/8 1/ Medium 322 1/32 CPMT PP 5/16 3/ PP CPMT 3205PP 321PP 3/8 1/ PP 1/32 CPMT 25151GP 5/16 3/ harp Edge harp Edge / Mirror urface Finish harp Edge / Mirror urface Finish harp Edge / Mirror urface Finish harp Edge / Mirror urface Finish harp Edge / Mirror urface Finish CPMT 321GP 3/8 1/ GP 1/32 CPMH 25151HQ 5/16 3/ HQ 1/32 CPMH 321HQ 3/8 1/ HQ 1/32 CPMT 25151XP 5/16 3/ CPMT 321XP 3/8 1/ XP 1/32 DCGT MF 21502MF 21505MF < 2151MF < DCGT MF 32502MF 32505MF < 3251MF < DCGT 21502MP-CF 21505MP-CF < DCGT 32502MP-CF 32505MP-CF < DCGT 21502MP-CK 21505MP-CK < DCGT 32502MP-CK 32505MP-CK < DCGT 21502MFP-GQ 21505MFP-GQ < 2151MFP-GQ < DCGT 32502MFP-GQ 32505MFP-GQ < 3251MFP-GQ < DCGT 21502MFP-GF 21505MFP-GF < 2151MFP-GF < DCGT 32502MFP-GF 32505MFP-GF < 3251MFP-GF < DCGT 21502MFP-K 21505MFP-K < 2151MFP-K < DCGT 32502MFP-K 32505MFP-K < 3251MFP-K < DCMT 21505MQ 2151MQ DCMT 32505MQ 3251MQ 3252MQ Insert with corner-r(rε) dimension shown with less than sign (e.g.,, < etc.) indicate inserts with minus tolerance for corner-r (rε). Corner-R Relief (rε) Angle DCMT 21505PP 2151PP DCMT 32505PP 3251PP 3252PP 1/32 DCMT 21505GP 2151GP DCMT 3251GP 3252GP 1/32 DCMT 21505GK 2151GK 2152GK 1/32 DCMT 32505GK 3251GK 3252GK DCMT 21505HQ 2151HQ 2152HQ 1/32 DCMT 32505HQ 3251HQ 3252HQ 1/32 DCMT 2151XP DCMT 32505XP 3251XP 3252XP 1/32 DCET MR-F 21502M -F 21505M -F < 2151M -F < DCET MR-F 32502M -F 32505M -F < harp Edge 3251M -F < DCET MFR-J 21502MF -J 21505MF -J < DCET MFR-J 32502MF -J 32505MF -J < harp Edge 3251MFR-J < DCET MFR-U 21502MF -U 21505MF -U < DCET MFR-U 32502MF -U 32505MF -U < harp Edge 3251MFR-U < harp Edge harp Edge / Mirror urface Finish harp Edge / Mirror urface Finish JCET TBGT M -F < M -F < 12102MP-CF 12105MP-CF < TBET M 12102M 12105M < 1211M < TPGT MP-CF MP-CF < TPGT MP-CF 7/32 3/ MP-CF < TPMT PP 7/32 3/ PP TPMT 2205PP 221PP 1/4 1/ PP 1/32 : U.. tock : World Express (hipping: 7-10 Business Days) Inserts sold in 10 piece boxes
7 Positive Inserts Corner-R Relief (rε) Angle TPMT GP 7/32 3/ GP TPMT 221GP 1/4 1/ GP 1/32 TPMT 321GP 3/8 1/ TPMT HQ 7/32 3/ HQ TPMT 2205HQ 221HQ 1/4 1/ HQ TPMT 3205HQ 321HQ 3/8 1/ HQ 1/32 TPMT 18151XP 7/32 3/ TPMT 221XP 1/4 1/ XP TPMT 321XP 3/8 1/ XP 1/32 TPGH TPGH /32 3/ TPGH /4 3/ TPGH /4 1/ /32 TPGH /8 1/ /32 TPGH L-H L-H 7/32 3/ L-H TPGH H 221 -H 1/4 1/ H 1/32 TPGH 321 -H 3/8 1/ Medium 322 -H 1/32 VBMT 2205PP 221PP 222PP 1/32 VBMT 331PP 332PP 3/8 3/ /32 333PP 3/64 harp Edge VBMT 221GP VBMT 221HQ 222HQ 1/32 VBMT 2205VF VBET 221VF 222VF 1/ M -F 2202M -F 2205M -F < VBET 22013M -Y 2202M -Y 2205M -Y < 221M -Y < Insert with corner-r(rε) dimension shown with less than sign (e.g.,, < etc.) indicate inserts with minus tolerance for corner-r (rε). harp Edge / Mirror urface Finish harp Edge / Mirror urface Finish harp Edge harp Edge harp Edge / Mirror urface Finish harp Edge / Mirror urface Finish harp Edge / Mirror urface Finish harp Edge harp Edge harp Edge harp Edge / Mirror urface Finish harp Edge VCGT VCGT Corner-R (rε) Relief Angle 2202MP-CF 2205MP-CF < 2202MFP-CF 2205MFP-CF < VCMT PP 15151PP VCMT 331PP 3/8 3/ PP 1/32 VCMT VF 15151VF VCMT HQ 15151HQ VCET 2202M -F 2205M -F < 221M -F < VCET 22013M -Y 2202M -Y 2205M -Y < 221M -Y < VPGT 2202MP-CF 2205MP-CF < VPGT MP-CK MP-CK < VPGT 2202MP-CK 2205MP-CK < VPGT 2202MFP-GF 2205MFP-GF < VPET M -F M -F < VPET 22013MR-F 2202MR-F 2205M -F < VPET MF -U MF -U < VPET 22013MF -U 2202MF -U 2205MF -U < VPET 22013MFR-J 2202MF -J 2205MF -J < WBGT 12102MP -CF 12105MP -CF < WBMT DP < DP < WBMT DP < 15151L-DP < WBET ML-F 12102M -F 12105M -F < 1211M -F < WBET ML-F ML-F < 15151M -F < : U.. tock : World Express (hipping: 7-10 Business Days) Inserts sold in 10 piece boxes 7
8 KYOCERA Precision Tools, Inc. 102 Industrial Park Road Hendersonville, NC Customer ervice Option 1 Technical upport Option 2 Official Website Distributor Website mykpti.kyocera.com cuttingtools@kyocera.com KYOCERA Precision Tools, Inc. 09/18
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