CA55 05/15/25/35. Series CA5505 CA5515 CA5525 CA5535. Innovative CVD Coated Carbides for Steel Machining CP154-1-E. High speed.

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1 CP1541E CA55 05/15/25/35 Series Innovative Carbides for Steel Machining High speed.long tool life CA5505 Light Interrupted CA5515 Interrupted.General use CA5525 Heavy Interrupted CA

2 Innovative Carbides for Stee l Machining CA55 05/15/25/35 Completion of The CA55 Series 1 Bright Gold Coating Super smooth surface finishing technology Prevents Adhesion and Sudden Fracture when Machining Steel High Quality Surface Finish and High Reliability Easy to Identify Used Cutting Edges Even in Dim Light SCM420 Ring Gear V=400m/min d=1 ~ 1.5mm f=0.35mm/rev Wet CNMG120412CQ High speed.long tool life CA pcs/edge Bright Gold Coating Conventional Coating Comp. A (Coated) 100 pcs/edge With the CQ chipbreaker (CA5505), chip control is improved and machined times as many workpieces as Competitor A. 2 High Aspect Ratio "Ultra Fine TiCN" Highspeed & Highefficiency Steel Machining is Possible Due to the High Aspect Ratio Ultra Fine TiCN + Tough Al2O3 Coating TiN Surface Smoothness / Welding Resistance S35C Bolt V=230m/min d=1 1.5mm f=2mm/rev Wet TNMG160408PS Light Interrupted CA5515 αal2o3 High Temperature Stability / Crater Wear Resistance Special Interlayer High Binding Force / Prevents Peeling TiCN Improved Fracture Resistance and Wear Resistance due to the High Aspect Ratio and Fine Columnar Structure Special Carbide Substrate Comp. B (Coated) 500 pcs/edge 350 pcs/edge CA5515 machined 1.4 times as many workpieces as Competitor B. CA5515 enabled stable machining without chipping even with increased cutting velocity V= m/min.

3 New Chipbreakers CJ Chipbreaker (Finish Middle) VF Chipbreaker Positive Type (Finish) SS400 Interrupted.General use CA Applicable Cutting Range The CA55 series has proven to outperform competitor s coated carbides in a wide range of applications Hex Stock V= m/min d=1.5mm f= 0.3mm/rev Wet CNMG120408GS P05 High speed.long tool life CA pcs/edge P05 Comp. C (Coated) 2030 pcs/edge Classification P15 P25 P15 Light Interrupted CA55 15 P25 Interrupted.General use CA55 25 Hex Stock Cutting. CA5525 machined 23 times as many workpieces as Competitor C. Cutting edge condition of CA5525 was better than Competitor C and still good for further machining even after cutting 60 pcs /edge. P35 P35 Heavy Interrupted CA55 35 Continuous Light Interrupted Interrupted Heavy Interrupted Heavy Interrupted CA Application S43C Sifter Gear V=120m/min d=1.8mm f=mm/rev Wet CNMG120408PT Interrupted cutting 300 pcs/edge The CA55 Series Completion of Carbides for Steel Machining Comp D. (Coated) 200 pcs/edge CA machined 1.5 times as many workpieces as Competitor D. 2

4 Case Studies S45C S55C Flange Inner Race V=220m/min V=150m/min d= 1.5mm d=1mm f=0.15~0.35mm/rev f=0.3mm/rev Dry DNMG150412HQ CNMG120408CQ 300 pcs/edge 400 pcs/edge Comp. E (Coated) 300 pcs/edge Comp. F (Coated) 200 pcs/edge CA5515 machined 1.5 times as many workpieces as Competitor E. S45C SNCM420H Hub Turbine Shaft V=200m/min d=1 1.5mm V= 170m/min d=1.0mm f= mm/rev f=5mm/rev DNMG150412HQ CNMG120408GS CA5515 had stable tool life without chipping compared to Competitor E. CA5515 machined 2 times as many workpieces as Competitor F pcs/edge 1500 pcs/edge Comp. G (Coated) pcs/edge Comp. H (Coated) 1000 pcs/edge CA5525 machined more than 1.5 times as many workpieces as Competitor G. Cutting edge condition of CA5525 was better than Competitor G. CA5525 machined 1.5 times as many workpieces as Competitor H. Cutting edge condition of CA5525 was better than Competitor H and still good for further machining. 3

5 S35C (Forged) SCM440 Clutch Parts V=150m/min d=1 1.8mm f=0.15mm/rev WNMG080408CQ Gear V=150m/min d= 2.5mm f=mm/rev CNMG120408GS over 450 pcs/edge 190 pcs/edge Comp. I (Coated) 300 pcs/edge Comp. J (Coated) 140 pcs/edge CA5525 machined 1.5 times as many workpieces as Competitor I. (All 6 of CA5525 s cutting edges were able to machine 450 pcs/edge) CA5525 machined 1.3 times as many workpieces as Competitor J. CA5525 showed superior fracture resistance compared with Competitor J. SPHD S35C Pulley V=800m/min d=mm f=0.15 mm/rev DNMG150408CQ Clutch V=220m/min d= 1.5mm f=0.1 8mm/rev WNMG080408HQS over 900 pcs/edge 225 pcs/edge Comp. K (Coated) pcs/edge Comp. L (Coated) pcs/edge This process required both fracture resistance and wear resistance because of variable machining parameters and high cutting speed. CA5525 machined about 2 times as many workpieces as Competitor K. CA5525 showed superior wear resistance and fracture resistance compared with Competitor K. CA5525 machined 1.8 times as many workpieces as Competitor L.

6 Righthand shown I.C. Thickness Hole CornerR Righthand shown I.C. Thickness Hole CornerR Relief CA CNMG WP WP CNMG WQ CNMG PT PT CNMG PT PT PT WQ WQ CNMG GT GT CNMG GP GP GP CNMG HQ HQ CNMG HQ HQ HQ CNGG HQ HQ CNMG CQ CQ CQ CNMG HT HT CNMG CNMG CNMG CNMM HX CNMG CQ CQ CNMM HX CNMG CJ CJ CNMG CJ CJ CNMG XP XP CNMG CS CS CNMG XQ XQ CS CNMG GS GS CNMG XS CNMG GS GS GS CNMG PS PS PS PS CNMG PS PS CNMG HU CNMG C C C C CNMG C CNMG HS HS HS HS CNMG ZS ZS :Standard Stock :Scheduled to be Stocked in January

7 Righthand shown I.C. Thickness Hole CornerR Relief CA Righthand shown I.C. Thickness Hole CornerR Relief CA CNMG GC GC CNMA DNMG GP GP DNMG GP GP GP DNMG HQ HQ DNMG HQ HQ HQ DNMG PT PT DNMG PT PT DNMG GT GT DNMG GT GT DNMG HT HT DNMG HT DNMG DNMG DNMG HQ HQ HQ DNMG XP XP DNMG CQ CQ CQ DNMG CQ CQ CQ DNMG CJ CJ DNMG XQ XQ DNMG XS DNMG CJ CJ DNMG HU DNMG CS CS DNMG GS GS DNMG GS GS GS DNMG PS PS PS DNMG PS PS PS DNMG HS HS HS DNMG HS HS HS DNMG C C DNMG ZS ZS DNMG ZS ZS DNMG GC GC DNMG GC GC DNMA KNMX R /L R /L :Standard Stock :Scheduled to be Stocked in January

8 Righthand shown I.C. Thickness Hole CornerR Relief CA Righthand shown I.C. Thickness Hole CornerR RNMG RNMG RNMG SNMG HQ HQ HQ SNMG PS PS PS SNMG HS HS HS SNMG PT PT SNMG GC GC SNMA TNMG GP GP GP 2.0 TNMG HQ HQ TNMG HQ HQ HQ TNMG CQ CQ CQ TNMG CQ CQ SNMG HT SNMG SNMG TNMG CS CS TNMG GS GS TNMG GS GS SNMG XP TNMG PS PS PS TNMG PS PS PS SNMG XQ TNMG HS HS HS SNMG XS TNMG PT PT SNMG C C TNMG GT GT SNMG ZS ZS TNMG HT 7 :Standard Stock :Scheduled to be Stocked in January 2007

9 Righthand shown I.C. Thickness Hole CornerR Righthand shown I.C. Thickness Hole CornerR TNMG VNMG GP GP GP TNMG VNMG VF VF VF TNMG XP XP VNMG HQ HQ HQ TNMG XQ XQ VNMG TNMG XS WNMG WP WP TNMG HU WNMG WQ WQ WQ TNMG R /LST R /LST WNMG 06T304HQ 06T308HQ TNMG C C C WNMG HQ HQ TNMG ZS ZS WNMG HQ HQ HQ TNMG GC GC WNMG CQ CQ CQ TNMA WNMG CJ CJ TNMN WNMG CS :Standard Stock :Scheduled to be Stocked in January

10 Righthand shown I.C. Thickness Hole CornerR Righthand shown I.C. Thickness Hole CornerR Relief CA WNMG GS GS WNMG C C C WNMG GS GS GS WNMG ZS ZS WNMG PS PS PS WNMG GC GC WNMG HS HS HS WNMA WNMG PT PT WNMG GT GT WNMG HT HT WNMG WNMG XP XP WNMG XQ XQ WNMG XS WNMG HU 9 :Standard Stock :Scheduled to be Stocked in January 2007

11 Lefthand shown I.C. Thickness Hole CornerR CCMT HQ HQ CCMT 09T302HQ 09T304HQ 09T308HQ CCMT GK GK CCMT 09T302GK 09T304GK CCMT GK GK GK Lefthand shown I.C. Thickness Hole CornerR XP T302XP 11T304XP 11T308XP T304XQ 11T308XQ RCMX 1003M RCMX 1204M CCMT 09T SCMT 09T304HQ 09T308HQ CPMT GP CPMT GP GP SPMR SPMR CPMH HQ HQ CPMH HQ HQ CPMH CPMH CPMT XP SPMN TBMT DP DP TCMT HQ HQ CPMT XP XP CPMT XQ XQ GP GP T304GP 11T308GP HQ HQ HQ 11T302HQ 11T304HQ 11T308HQ GK GK GK 11T302GK 11T304GK 11T308GK GP GP GP GP HQ HQ HQ HQ HQ HQ HQ XP XP XP XP XP XQ XQ XQ XQ :Standard Stock :Scheduled to be Stocked in January

12 Lefthand shown I.C. Thickness Hole CornerR Lefthand shown I.C. Thickness Hole CornerR TPMR GP VCMT VF VF TPMR HQ HQ TPMR HQ HQ VCMT HQ HQ TPMR G TPMR TPMR TPMN TPMN WBMT R /LDP R /LDP WBMT R /LDP R /LDP L L WPMT GP WPMT GP WPMT HQ HQ WPMT HQ HQ L L VBMT GP VBMT GP GP VBMT VF VF VF VBMT VF VF VF VF VBMT HQ HQ VBMT HQ HQ HQ :Standard Stock L:Lhand Only :Scheduled to be Stocked in January 2007