湖南锐特超硬材料工具有限公司 HUNAN REAL TECH SUPERABRASIVE&TOOL CO.,LTD. CBN Inserts For Gear Machining.
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1 湖南锐特超硬材料工具有限公司 HUNAN REAL TECH SUPERABRASIVE&TOOL CO.,LTD. CBN Inserts For Gear Machining Phone: Cell : January 2012
2 Brief Introduction about Hunan Real Tech CBN tools,cbn inserts Hunan Real Tech Superabrasive & have controlled the CBN design, manufacturing and application technique, our CBN inserts achieved innovative enhancement for anti-shock resistance, can be used in a variety of applications. RT solid CBN inserts can be used for rough, semi fine and fine turning,milling, honing workpiece of hardened steel,high nickel steel,high Chromium steel, the machining can be both continuous and interrupted, working efficiency is very high, take for example, our CBN inserts can turning the gear with V=100m/min,turning the gray cast iron with V=2000m/min. We have the patented CBN welding technique which provide the CBN more and extremely high binding strength with the base material, the inner structure and welding technique reach the world leading level. Various sizes and grades of our super-hard welding CBN inserts can meet different working conditions. Our CBN insert is now the first choice for heavy loading, high efficiency, energy saving cutting request. Our CBN inserts achieved many successful case for gear machining, enhance the working efficiency while lower down the product cost dramatically at the mean time.
3 1.Fine turning hardened gear Bore/inner hole and end face Turning replace the grinding to machining gear 1.The tolerance can be controlled under±0.01mm. 2.Surface Roughness cab be controlled underra μm. 3.Reduce investment for grinding machine. 4.One time clamping can complete all complicated face fine machining process, save energy and reduce pollution. 5.Dry turning,enviroment friendly. Note: The virtual machining tolerance is related with the lathe.
4 Workpiece: Hardened alloy steel Hardness:HRC48 CBN Insert: TNGA S01020 ( S )-6 edge Vc= m/min;ap=0.06mm, f=0.06mm/r Ra μm Hunan Real Tech CBN insert show the same turning performance with a foreign competitor's product, but our tool duration is of 2 times compare with their product. Fine Honing the bore/inner hole, turning replace grinding process
5 Reports from our customer for gear machining
6 Wok report from our customer for the fine turning Automotive Transmission Gear Box
7 Turning Hardened Steel Gear CBN Insert:CNMN S02020 (S ) Workpiece:Alloy Steel Hardness:HRC48-55 Gear Diameter:D1200mm Vc=100m/min ap= 0.5mm f=0.3mm/r Interrupted Turning Gear Excircle Our CBN insert is 3 times,duration is 6 times compare with imported competitors' carbide inserts.
8 Fine turning giant gear outer face Workpiece:ZG40CrNi2Mo Hardness: HB Workpiece :Ф12000mm, 296 teeth per circle Insert:SNMN Holder:CSSNR4040S20 V=97.9m/min; ap=0.5mm, f=2.6mm/r Interrupted turning giant gear out face Solid CBN Inserts from Hunan Real Tech Superabrasive &Tool Co.,Ltd show excellent working performance, tool life is 6 times longer than an international famous brand carbide insert with coating, price is only theirs 77%.
9 Hardened Gear Shaft Machining Workpiece: 17CrNiMo6 Workpiece hardness:hrc57 Insert:SNMN S02020 Holder:CSXNR4040S12T6 Lathe brand:61160 Vc=90m/min; ap=0.5mm,f=0.6mm/r Fine turning Gear Shaft Our insert life is 3-5 times higher than insert from competitors, while cost can be reduce by 65%
10 Advantages of our cutting tools Hunan Real Tech company has the integrated advantages of CBN abrasives and CBN cutting tools, our self research and manufactured CBN tools can offer better working performance, For different work piece materials, we adjust the bond and technique and aimed to gain customers' satisfaction. Hunan Real Tech company takes the initiative to develop the CBS thoroughly welded CBN inserts, it can offer higher heat resistance and higher binding strength compare with the conventional welding technique. We promise to reduce your machining cost by 20%! Customer Service: PH: Cell:
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湖南锐特超硬材料工具有限公司 HUNAN REAL TECH SUPERABRASIVE&TOOL CO.,LTD. CBN Tools For Automotive Industry Application Sales@cbninserts.com Automotive Industry Machining Material:QT200 Hardness:HB190-220 CBN inserts:
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