Alpha Mill Series. AMS1000 / AMS1500 / AMS2000 / AMS3000 AMS4000 / BT & HSK Tooling System. Alpha mill series
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1 2014 KP08EM01 Alpha mill series Alpha Mill Series AMS00 / AMS / AMS2000 / AMS3000 AMS00 / BT & HSK Tooling System New Lineup alpha mill series makes high feed and deep depth of cutting possible with various sizes of inserts. The smaller inserts with times more edges accomplish high feed. The bigger inserts achieve better hardness and deep depth of cutting making 1.3 times better MRR.
2 Alpha Mill Series Features New Lineup alpha mill series makes high feed and deep depth of cutting possible with various sizes of inserts. The smaller inserts with times more edges accomplish high feed. The bigger inserts achieve better hardness and deep depth of cutting making 1.3 times better MRR. + Wider chip pocket Screw on system for better chip control + Longer tool life with less heat Through coolant system Better chip evacuation + Usable with both socket and mounting bolt (bigger than Ø) Lighter cutter due to bigger inside diameter More convenient + High angle of inclination better hardness and enlarged chip pocket with the convex and concave shape + Concave shape Minimum interference better chip control + Main cutting edge + The side All positive shaped sides minimum interference High rake angle cutting edge Decreasing cutting resistance Sharp cutting edge
3 vc(mm/min) APMT 3 Application range 300 Please follow this table. When L/D=1~D & 2D,3D, reduce condition by % Reduce cutting condition by 70% when slotting, ramping and helical ramping Avoid ap=ae. It might tool breakage ap(mm) ap(mm) APMT APMT APMT vc(mm/min) D 0.1D 0.2D 0.3D 0.4D 0.5D D 0.7D ae(mm) ap(mm) 19.0 APMT 17.0 Recommended C/B and grades by workpiece ( : 1st choice) 1 Cutting edge shape High carbon steel Alloy steel PC30 NCM3 NCM5 PC3545 NCM3 NCM5 PC30 Strong cutting edge PC30 NCM3 NCM5 PC30 NCM3 NCM5 Sharp cutting edge MF Light cutting edge MM MA Low carbon steel soft steel 1 Stainless steel PC9530 Aluminum alloy PC65 PC PC Cast iron H01
4 Alpha Mill Series Through coolant system Cooling effect and chip evacuation by using exclusive coolant bolt. Ideal cooling nozzle direction for effective cooling (Coolant arbor should be used) DBT system (D)BT Arbor Feature Guarantee strong application force by 2 side application Guarantee strengthen cutting at high speed Guarantee superior surface roughness DBT BT 2 side applicaton (Taper, 1side) 1 side applicaton (Taper) DBT Workpiece Ra = 0.3 μm BT Workpiece Ra = 0.5 μm Application, Increased Surface roughness HSK system HSK Arbor Feature Guarantee strong application force by 2 side application Guarantee strengthen cutting at high speed Guarantee superior surface roughness Guarantee exactness at axle direction and repeated direction HSK A : HSK T key Tolerance comparison Arbor key home HSK Tolerance comparison 2 side application (Taper, 1side) spindle key home Arbor type Max. Tolerance Max. Tolerance Available facility HSKT MultiTasking Machine HSKA general MCT
5 Recommended depth of cut Under 0.2D Under 0.5D D Under D Slotting Under 1.2D Shouldering Under Max. Cutting depth Shouldering Recommended cutting condition(for multi edge type) Tool diameter Workpiece s Fig. Mild steel, Low carbon steel NCM3 PC30 High carbon steel, Alloy steel NCM3 PC30 Alloy tool steel NCM3 PC30 Stainless steel PC9530 Cast iron PC65 Aluminum alloy H01 Hardened steel PC3545 Ø20, ~70 90~1 ~70 90~1 200~0 2~900 2~900 ~ ~ ~ ~ ~0.3 Ø, 120~1 1~1 1~ ~ ~9 300~9 0.1~ ~ ~0.3 Ø, Ø, 0 120~1 120~1 1~130 0~1 120~1 120~1 130~1 1~130 1~130 1~130 0~1 120~1 0.1~ ~ ~ ~ ~ ~0.4 Recommended cutting condition(for single edge type) Tool diameter Workpiece s Fig. Mild steel, Low carbon steel NCM3 PC30 High carbon steel, Alloy steel NCM3 PC30 Alloy tool steel NCM3 PC30 Stainless steel PC9530 Cast iron PC65 Aluminum alloy H01 Hardened steel PC3545 Ø20, ~120 ~120 ~ ~70 70~0 70~0 ~70 70~0 70~0 2~0 2~900 2~900 ~ ~ ~0. 0.~0.3 Ø, ~ ~1 120~1 ~1 1~1 120~1 0~1 0~1 300~900 3~9 3~9 ~0.1 ~0.1 ~ ~ ~0. 0.~0.3 Ø, 120~200 1~2 1~2 0~1 1~200 1~ ~1 1~200 1~200 ~0.1 ~0.1 ~ ~ ~ ~0.1 Ø, 0 1~ ~2 200~2 0~1 1~200 ~ ~1 1~200 1~200 ~0.1 ~0.1 ~ ~ ~ ~0.4
6 Tool diameter ØD(mm) Maximum angle α Max. desirable ØDHmax(mm) Max. pitch dmax(mm) Max. pitch dmax(mm) Max. pitch dmax(mm) Min. desirable ØDHmax(mm) Min. desirable ØDHmax(mm) Lmin(mm) Designation AMSHS AMS11HS AMS12HS AMS14HS AMS15HS AMSHS AMS17HS AMS18HS AMS20HS AMS21HS AMS22HS AMSHS AMS26HS AMSHS AMSHS AMCHS AMCHS AMCHS AMCHS AMS15HS AMS1512HS AMS1513HS AMS1514HS AMS15HS AMS1517HS AMS1518HS AMS1519HS AMS1520HS AMS1521HS AMS1522HS AMS1524HS AMS15HS AMS1528HS AMS1530HS AMS15HS AMS1535HS AMS15HS AMC1HS AMC1HS AMC1HS AMC1HS AMC150HS ap L min = (mm) tan α ap Helical cutting for blind hole Ramping Helical cutting for through hole 1. Ramping 2. Helical cutting for blind hole 3. Helical cutting for through hole Cutting condition for ramping and helical operation Alpha Mill Series
7 Cutting condition for ramping and helical operation 1. Ramping Designation Tool diameter ØD(mm) AMS20HS AMS2012HS AMS2014HS AMS20HS AMS2018HS AMS2020HS AMS2022HS AMS20HS AMS20HS AMS20HS AMS20HS AMS20HS AMC20HS AMC20HS AMC20HS AMC20HS AMS30HS AMS30HS AMS30HS AMS30HS AMS30HS AMC30HS AMC30HS AMC30HS AMC30HS AMC30HS AMS20MH AMS20MH AMS30MH AMS20HS AMS21HS AMSHS AMS26HS AMSHS AMSHS AMSHS AMSHS AMSHS AMCHS AMCHS AMCHS AMC40HS AMC41HS L min = ap (mm) tan α 2. Helical cutting for blind hole Ramping ap Maximum angle α Lmin(mm) Max. desirable ØDHmax(mm) Helical cutting for through hole Helical cutting for blind hole Max. pitch Min. desirable Max. pitch dmax(mm) ØDHmax(mm) dmax(mm) Helical cutting for through hole Min. desirable Max. pitch ØDHmax(mm) dmax(mm)
8 HEAD OFFICE Holystar B/D 9531, DoksanbonDong, GeumcheonGu, Seoul, , Korea T F , Web. export@korloy.com Court, South Bay Business Park, Suite M7, Torranc 27 Oregon Court, South Bay Business Park, Suite M7, Torrance, CA 903, USA T F Web. ussales@korloyamerica.com 12, Frankfurt am Main, Germany HeinrichLanzAllee 12, Frankfurt am Main, Germany T F Web. sales@korloyeurope.com
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